CN216066001U - Double-station automatic frame welding machine - Google Patents
Double-station automatic frame welding machine Download PDFInfo
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- CN216066001U CN216066001U CN202122077860.3U CN202122077860U CN216066001U CN 216066001 U CN216066001 U CN 216066001U CN 202122077860 U CN202122077860 U CN 202122077860U CN 216066001 U CN216066001 U CN 216066001U
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Abstract
The utility model discloses a double-station automatic frame welding machine which is provided with a machine cabinet, a material fixing seat, a three-dimensional moving mechanism and an adjustable material tray; the three-dimensional moving mechanism is connected with a laser welding mechanism; the adjustable material tray is arranged on the machining station, a rotary material tray is arranged on the adjustable material tray, a width adjusting mechanism is connected to the rotary material tray, and a length adjusting mechanism is connected to the upper portion of the width adjusting mechanism. According to the utility model, by arranging the double stations and the three-dimensional moving mechanism, the utilization rate of equipment is increased, and the processing efficiency is improved; through increasing width adjustment mechanism and length adjustment structure on setting up rotatory material dish, reduce the cost of making different grade type anchor clamps, also improved the suitability of product.
Description
Technical Field
The utility model relates to the field of laser welding, in particular to a double-station automatic frame welding machine.
Background
The laser welding is a high-efficiency precise welding method using a laser beam with high energy density as a heat source, and the welding process belongs to a heat conduction type, namely, the surface of a workpiece is heated by laser radiation, the surface heat is diffused inwards through heat conduction, and the workpiece is melted to form a specific molten pool by controlling parameters such as the width, the energy, the peak power, the repetition frequency and the like of laser pulses.
Most of the existing automatic welding machines only have one machining station, the manual feeding and discharging mode is adopted, the feeding and discharging process is carried out, the equipment belongs to an idle state, the whole machining process time is prolonged, the efficiency is low, most of the existing automatic welding machines adopt traditional fixtures, the fixture specifications can not be flexibly changed in a unified mode, the machining requirements for different specifications are met, different fixtures are required to be customized, the fixation of materials is met, different clamping dies increase the machining cost, and the process of replacing the fixtures is more greatly reduced in the machining efficiency.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to overcome the defects in the prior art, the utility model provides a double-station frame automatic welding machine which is provided with a machine cabinet, a material fixing seat, a three-dimensional moving mechanism and an adjustable material tray;
the three-dimensional moving mechanism is connected with the laser welding mechanism and can drive the laser welding mechanism to move in multiple axes;
the three-dimensional moving mechanism is located in front of the protective baffle, the adjustable material disc is arranged on the machining station and provided with a rotary material disc, a width adjusting mechanism is connected onto the rotary material disc, a length adjusting mechanism is connected onto the width adjusting mechanism, a machining fixing unit is arranged on the length adjusting mechanism, and a buckling device and a calibrating device are arranged on the machining fixing unit.
Further, three-dimensional moving mechanism is equipped with X axle feed screw module, X axle feed screw module top is connected with Z axle feed screw module, Z axle feed screw module side is connected with Y axle feed screw module, be connected with laser welding mechanism on the Y axle feed screw module.
Further, laser welding mechanism is equipped with the welding mounting panel, the welding mounting panel is connected with Y axle feed screw module, the welding mounting panel side is connected with driving motor A, driving motor A passes the welding mounting panel and is connected with the laser welder head.
Further, adjustable material dish is equipped with mounting panel A, mounting panel A installs in the frame, mounting panel A below is connected with the rotation driving motor, the rotation driving motor is connected with belt pulley A, mounting panel A opposite side below still is connected with belt pulley B, belt pulley B is connected with the transmission post, the transmission post passes mounting panel A and is connected with rotatory material dish.
Further, the diameter of the belt pulley A is smaller than that of the belt pulley B, and the belt pulley A is connected with the belt pulley B through a belt.
Further, width adjustment mechanism is equipped with the width chassis, the width chassis is installed on rotatory material dish, be equipped with double-end motor A in the middle of the width chassis, double-end motor A both ends all are connected with lead screw A, be connected with slider A on the lead screw A, be equipped with the width guide rail on the width chassis, slider C is installed at width guide rail both ends.
Further, length adjustment mechanism is equipped with two sets of length chassis of fixed bolster and two sets of length chassis, length chassis and slider A and slider C fixed connection, fixed bolster fixed connection is in the middle of the width chassis, fixedly connected with double-end motor B on the fixed bolster, double-end motor B both ends all are connected with lead screw B, be connected with slider B on the lead screw B, be connected with the installation crossbeam on the slider B.
Further, the processing fixing unit is provided with a fixing base, a connecting slide block E is arranged below the fixing base, a connecting slide block D is arranged on the side face of the fixing base, the fastening device is provided with a fixing plate, an air rod is connected to the lower portion of the fixing plate, a rotating shaft is connected to the upper portion of the fixing plate, a grabbing plate is connected to the piston rod of the air rod, the middle of the grabbing plate is connected with the rotating shaft, the air rod can drive the grabbing plate to rotate around the rotating shaft, a calibrating device is connected to the upper portion of the fixing base, and the fixing plate is fixedly connected to the side face of the fixing base.
The utility model has the beneficial effects that:
according to the double-station automatic frame welding machine, the double stations and the three-dimensional moving mechanism are arranged, a welding device is moved to an idle station through the three-dimensional moving mechanism in the process of loading and unloading of workers, the utilization rate of equipment is increased, and the machining efficiency is improved;
through setting up increase width adjustment mechanism and length adjustment structure on rotatory material dish, both mutually support with processing fixed unit, can fix different specification frames, reduce the cost of making different grade type anchor clamps, also improved the suitability of product.
By arranging the protective baffle, the damage of sparks generated during laser welding to workers who feed and discharge materials is prevented, and the safety of the equipment during use is improved;
through setting up rotatory material dish, when the cooperation processing, the unloading of staff has been facilitated, has improved the speed of unloading of going up.
Drawings
FIG. 1 is a schematic diagram of an overall structure of an automatic double-station frame welding machine according to the present embodiment;
FIG. 2 is a schematic structural diagram of a frame of an automatic double-station frame welding machine according to the present embodiment;
FIG. 3 is a schematic structural view of a three-dimensional moving mechanism of the automatic double-station frame welding machine according to the present embodiment;
FIG. 4 is a schematic structural view of a laser welding mechanism of the automatic double-station frame welding machine according to the present embodiment;
fig. 5 is one of schematic structural diagrams of an adjustable material tray of the automatic double-station frame welding machine according to the embodiment;
fig. 6 is a second schematic structural view of an adjustable material tray of the double-station frame automatic welding machine according to the embodiment;
fig. 7 is a schematic view of a local structure of an adjustable material tray of the automatic double-station frame welding machine according to the embodiment;
FIG. 8 is a schematic structural view of a width adjustment mechanism of the automatic double-station frame welding machine according to the present embodiment;
FIG. 9 is a schematic structural view of a length adjustment mechanism of the automatic double-station frame welding machine according to the present embodiment;
FIG. 10 is a schematic view of a partial structure of an automatic double-station frame welding machine according to this embodiment;
FIG. 11 is a schematic structural view of a double-station automatic frame welding machine processing fixing unit according to the embodiment;
FIG. 12 is a schematic structural view of a fixing base of the automatic double-station frame welding machine according to the present embodiment;
FIG. 13 is a schematic structural view of a buckling device of an automatic double-station frame welding machine according to this embodiment;
FIG. 14 is a schematic structural diagram of a calibration device of the automatic double-station frame welding machine according to the present embodiment;
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
In the embodiment, the double-station frame automatic welding machine shown in the attached figures 1 to 14 is provided with a rack 1, a processing fixing unit 2, a three-dimensional moving mechanism 3 and an adjustable material tray 4;
the three-dimensional moving mechanism 3 is fixedly connected above the frame 1, the three-dimensional moving mechanism 3 is provided with an X-axis lead screw module 31, the X-axis lead screw module 31 is fixedly connected on the frame 1, a Z-axis lead screw module 32 is connected above the X-axis lead screw module 31, a Y-axis lead screw module 33 is connected on the side surface of the Z-axis lead screw module 32, a laser welding mechanism 6 is connected on the Y-axis lead screw module 33, the laser welding mechanism 6 is provided with a welding mounting plate 61, the welding mounting plate 61 is connected with the Y-axis lead screw module 33, a driving motor A62 is connected on the side surface of the welding mounting plate 61, the driving motor A62 is connected with a laser welding head 63 by penetrating through the welding mounting plate 61, the X-axis lead screw module 31 can drive the Z-axis lead screw module 32 to move transversely along the X-axis, the Z-axis lead screw module 32 can drive the Y-axis lead screw module 33 to move up and down along the Z-axis, the Y-axis lead screw module 33 can drive the laser welding mechanism 6 to move longitudinally along the Y-axis, the drive motor a62 may drive the laser welding head 63 to rotate.
The center of the machine frame 1 is provided with a protective baffle 11, two sides of the protective baffle 11 are provided with processing stations 5, an adjustable material tray 4 is arranged on the processing stations 5, the adjustable material tray 4 is provided with a mounting plate A44, the mounting plate A44 is fixedly connected above the machine frame 1, the upper end below the mounting plate A44 is fixedly connected with a rotary driving motor 45, the rotary driving motor 45 is fixedly connected with a belt pulley A46, the lower end below the mounting plate A44 is fixedly connected with a belt pulley B47, the belt pulley B47 is fixedly connected with a transmission column 48, the transmission column 48 penetrates through the mounting plate A44 to be fixedly connected with a rotary material tray 41, the rotary material tray 41 is fixedly connected with a width adjusting mechanism 42, the upper part of the width adjusting mechanism 42 is connected with a length adjusting mechanism 43, the length adjusting mechanism 43 is provided with a processing fixing unit 2, the width adjusting mechanism 42 is provided with a width underframe 421, the width underframe 421 is arranged on the rotary material tray 41, the width chassis 421 is provided with a double-end motor A424 in the middle, two ends of the double-end motor A424 are connected with a screw rod A425, the screw rod A425 is connected with a sliding block A426, the width chassis 421 is provided with a width guide rail 422, two ends of the width guide rail 422 are provided with sliding blocks C423, the length adjusting mechanism 43 is provided with a fixed support 432 and two groups of length chassis 431, the length chassis 431 is respectively fixedly connected with the sliding blocks A426 and the sliding blocks C423, the length chassis 431 is connected with a length guide rail 435, the length guide rail 435 is provided with a sliding block E436, the fixed support 432 is fixedly connected in the middle of the width chassis 421, the fixed support 432 is fixedly connected with a double-end motor B433, two ends of the double-end motor B433 are respectively connected with a screw rod B434, the screw rod B434 is connected with a sliding block B, the sliding block B437 is connected with an installation crossbeam 427, the installation crossbeam 427 is connected with a width guide rail B428, and the width guide rail B437 is provided with a sliding block D429.
Processing fixed unit 2 is equipped with unable adjustment base 23, lock device 21 and calibrating device 22, unable adjustment base 23 below link block E436, unable adjustment base 23 side link block D429, and lock device 21 is equipped with fixed plate 27, fixed plate 27 below is connected with gas pole 24, fixed plate 27 top is connected with pivot 26, even gas pole 24 piston rod department is connected with grabs board 25, grabs board 25 middle part and connects pivot 26, and gas pole 24 can drive grabs board 25 and revolute the pivot 26 and rotate, and calibrating device 22 is connected to unable adjustment base 23 top, and fixed plate 27 fixed connection is in unable adjustment base 23 side.
The specific implementation process comprises the following steps:
feeding:
the adjustable material tray 4 is adjusted according to the specification and the size of a required welding product, the double-head motor A424 drives the screw rod A425 to rotate to drive the sliding block A426 to move, so that the length bottom frame 431 is driven to move on the width guide rail 422, the machining fixing unit 2 is driven to move on the width guide rail B428, and the width is adjusted; the double-end motor B433 drives the screw rod B434 to rotate to drive the sliding block B437 to move, so that the processing and fixing unit 2 is driven to move on the length guide rail 435 to control the length, after the adjustment is finished, a worker places a processed material, the processed material is adjusted to a proper butt joint angle through the calibrating device 22, the buckling device 21 is installed at a proper position, the air rod 24 starts the driving grabbing plate 25 to rotate around the rotating shaft 26 to fix the processed material, the rotary driving motor 45 at the bottom drives the belt pulley A46 to rotate, the belt pulley A46 drives the belt pulley B47 to rotate, and the rotary material disc 41 is driven to rotate to match with the worker to complete feeding;
processing:
after the material loading is completed, X axle lead screw module 31 drives laser welding mechanism 6 to idle processing station 5 in three-dimensional moving mechanism 3, X axle lead screw module 31, Z axle lead screw module 32, Y axle lead screw module 33 cooperate with driving motor A62, process, and simultaneously, another idle processing station 5 staff carries out the material loading, the isolated processing spark of guard flap 11, after the processing is accomplished, X axle lead screw module 31 drives laser welding mechanism 6 again to idle processing station 5, with this circulation.
The above is only a preferred embodiment of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the utility model and these are intended to be within the scope of the utility model.
Claims (9)
1. The utility model provides a duplex position frame automatic weld machine, is equipped with its characterized in that of frame (1): a three-dimensional moving mechanism (3) and an adjustable material tray (4) are arranged on the rack (1);
the three-dimensional moving mechanism (3) is connected with a laser welding mechanism (6) and can drive the laser welding mechanism (6) to move in multiple axes;
frame (1) central authorities are equipped with guard flap (11), guard flap (11) both sides are equipped with machining-position (5), three-dimensional moving mechanism (3) are located guard flap (11) the place ahead, adjustable material dish (4) set up (5) on machining-position, adjustable material dish (4) are equipped with rotatory material dish (41), be connected with width adjustment mechanism (42) on rotatory material dish (41), width adjustment mechanism (42) top is connected with length adjustment mechanism (43), be equipped with processing fixed unit (2) on length adjustment mechanism (43), be equipped with lock device (21) and calibrating device (22) on processing fixed unit (2).
2. The double-station automatic frame welding machine according to claim 1, characterized in that: three-dimensional solid moving mechanism (3) are equipped with X axle feed screw module (31), X axle feed screw module (31) top is connected with Z axle feed screw module (32), Z axle feed screw module (32) side is connected with Y axle feed screw module (33), be connected with laser welding mechanism (6) on Y axle feed screw module (33).
3. The double-station automatic frame welding machine according to claim 2, characterized in that: laser welding mechanism (6) are equipped with welding mounting panel (61), welding mounting panel (61) are connected with Y axle feed screw module (33), welding mounting panel (61) side is connected with driving motor A (62), driving motor A (62) pass welding mounting panel (61) and are connected with laser welder head (63).
4. The double-station automatic frame welding machine according to claim 1, characterized in that: adjustable material dish (4) are equipped with mounting panel A (44), mounting panel A (44) are installed in frame (1), mounting panel A (44) below is connected with rotation driving motor (45), rotation driving motor (45) are connected with belt pulley A (46), mounting panel A (44) opposite side below still is connected with belt pulley B (47), belt pulley B (47) are connected with drive column (48), drive column (48) pass mounting panel A (44) and are connected with rotatory material dish (41).
5. The double-station automatic frame welding machine according to claim 4, characterized in that: the diameter of the belt pulley A (46) is smaller than that of the belt pulley B (47), and the belt pulley A (46) is connected with the belt pulley B (47) through a belt.
6. The double-station automatic frame welding machine according to claim 1, characterized in that: width adjustment mechanism (42) is equipped with width chassis (421), install on rotatory material dish (41) width chassis (421), be equipped with double-end motor A (424) in the middle of width chassis (421), double-end motor A (424) both ends all are connected with lead screw A (425), be connected with slider A (426) on lead screw A (425), be equipped with width guide rail (422) on width chassis (421), slider C (423) is installed at width guide rail (422) both ends.
7. The double-station automatic frame welding machine according to claim 6, characterized in that: length adjustment mechanism (43) are equipped with fixed bolster (432) and two sets of length chassis (431), length chassis (431) and slider A (426) and slider C (423) fixed connection, fixed bolster (432) fixed connection is in the middle of width chassis (421), fixedly connected with double-end motor B (433) on fixed bolster (432), double-end motor B (433) both ends all are connected with lead screw B (434), be connected with slider B (437) on lead screw B (434), be connected with installation crossbeam (427) on slider B (437).
8. The double-station automatic frame welding machine according to claim 7, characterized in that: the length underframe (431) is connected with a length guide rail (435), a slide block E (436) is arranged on the length guide rail (435), the mounting cross beam (427) is connected with a width guide rail B (428), and a slide block D (429) is arranged on the width guide rail B (428).
9. The double-station automatic frame welding machine according to claim 8, characterized in that the machining fixing unit (2) is provided with a fixing base (23), a sliding block E (436) is connected below the fixing base (23), a sliding block D (429) is connected on the side surface of the fixing base (23), the buckling device (21) is provided with a fixing plate (27), an air rod (24) is connected below the fixing plate (27), a rotating shaft (26) is connected above the fixing plate (27), a grabbing plate (25) is connected at the piston rod of the air rod (24), the rotating shaft (26) is connected in the middle of the grabbing plate (25), the air rod (24) can drive the grabbing plate (25) to rotate around the rotating shaft (26), a calibration device (22) is connected above the fixing base (23), and the fixing plate (27) is fixedly connected on the side surface of the fixing base (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122077860.3U CN216066001U (en) | 2021-08-31 | 2021-08-31 | Double-station automatic frame welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122077860.3U CN216066001U (en) | 2021-08-31 | 2021-08-31 | Double-station automatic frame welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216066001U true CN216066001U (en) | 2022-03-18 |
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ID=80673280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122077860.3U Active CN216066001U (en) | 2021-08-31 | 2021-08-31 | Double-station automatic frame welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216066001U (en) |
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2021
- 2021-08-31 CN CN202122077860.3U patent/CN216066001U/en active Active
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