CN218983391U

CN218983391U - Cold cutting flying saw capable of automatically feeding

Info

Publication number: CN218983391U
Application number: CN202222834104.5U
Authority: CN
Inventors: 郭永慧; 刘俊; 耿金飞; 吴杰; 王生香
Original assignee: Yangzhou Meirui Electric Automation Equipment Co ltd
Current assignee: Yangzhou Meirui Electric Automation Equipment Co ltd
Priority date: 2022-10-26
Filing date: 2022-10-26
Publication date: 2023-05-09
Anticipated expiration: 2032-10-26

Abstract

The utility model discloses a cold cutting flying saw capable of automatically feeding, which comprises a base, a control box and a fixed rod, wherein an equipment body is fixed at the top of the base, a sliding rail is embedded at the top of the equipment body, a bracket is fixed at the top of the equipment body, a welded pipe to be processed is placed at the top of the bracket, the control box is arranged at the top of the equipment body, and an electric control roller is fixedly connected to the bottom of the control box. This but cold cutting flying sawing machine of autoloading realizes carrying out the centre gripping spacing to the outer wall of welded tube through bracket and grip block to be provided with fixture, utilize first telescopic link and second telescopic link to drive outer locating part and interior locating part respectively and carry out the centre gripping to the interior outer wall of welded tube tip, realize end fixing, it is better to the whole fixed effect of welded tube, still be provided with infrared identification probe and alarm all around to equipment, the accessible infrared identification probe discerns the workman that is close to equipment, and reminds the workman who gets into in the dangerous zone through the alarm.

Description

Cold cutting flying saw capable of automatically feeding

Technical Field

The utility model relates to the field of flying saws, in particular to a cold cutting flying saw capable of automatically feeding.

Background

The flying saw machine, namely the flying saw, is one of key equipment on a welded pipe production line and has the excellent characteristics of simple structure, reliable operation, high-precision fixed-length cutting and the like. The flying saw machine is widely studied by related specialists at home and abroad, and a novel precise ruler flying saw machine is continuously provided. Along with technological development, a cold cutting flying saw machine gradually becomes the main stream of the flying saw machine, mainly uses a high-speed steel saw blade to slowly rotate, mills a welded pipe, and can achieve no burrs and no noise compared with the traditional flying saw machine.

However, the existing cold cutting flying sawing machine still has the defects, such as a cold cutting flying sawing machine with the application number of CN201821872400.1, and the automatic feeding and cutting are realized through structural optimization, but the fixing effect on a welded pipe is poor, the outer wall of the welded pipe is only clamped and fixed, the end part of the welded pipe is not limited, the welded pipe is likely to deviate in the processing process, in addition, the equipment also has no risk avoidance function, if workers are close to the equipment in the cutting process, the equipment cannot automatically stop running, and a certain risk of accidental injury exists.

Therefore, the utility model provides a cold cutting flying saw capable of automatically feeding, which is researched and improved aiming at the existing structure and the defects.

Disclosure of Invention

The utility model aims to provide a cold cutting flying saw capable of automatically feeding so as to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a but autoloading's cold cutting flies saw, includes base, control box and dead lever, the top of base is fixed with the equipment body, and the top of equipment body inlays and is equipped with the slide rail to the top of equipment body is fixed with the bracket, and the top of bracket has been placed and has been waited to process the welded tube moreover, the control box sets up at the top of equipment body, and the bottom fixedly connected with automatically controlled gyro wheel of control box to the left side outer wall welding of control box has fixture, and the left side outer wall of control box is fixed with the frame roof beam moreover, and the frame roof beam is located fixture directly over simultaneously, the bottom fixedly connected with electric putter of frame roof beam, and electric putter's bottom fixedly connected with grip block, the dead lever is fixed at the top of base, and the top fixedly connected with mount table of dead lever to the outer wall of mount table is provided with infrared identification probe, and the top fixed mounting of mount table has the alarm.

Further, the control box forms a sliding structure with the base through the electric control roller and the sliding rail, the electric control roller slides along the inner wall of the sliding rail, and the shape and the size of the electric control roller are mutually matched with those of the sliding rail.

Further, fixture is including casing, first telescopic link, outer locating part, controller, second telescopic link, interior locating part and induction ring, and the inner wall of casing is fixed with first telescopic link to the tip fixedly connected with of first telescopic link is outer locating part.

Further, the inside of casing is provided with the controller, and the outer wall of controller is provided with the second telescopic link to the tip fixedly connected with of second telescopic link is interior locating part, and the inner wall fixedly connected with induction ring of casing moreover.

Further, the outer locating part is including outer limiting plate and outer rubber pad, and one side of outer limiting plate links to each other with the tip welding of first telescopic link to the opposite side fixedly connected with outer rubber pad of outer limiting plate, and one side of outer rubber pad supports to the outer wall of waiting to process the welded tube moreover.

Further, the inner limiting piece comprises an inner limiting plate and an inner rubber pad, one side of the inner limiting plate is connected with the end part of the second telescopic rod in a welded mode, the inner rubber pad is fixedly connected with the other side of the inner limiting plate, and one side of the inner rubber pad abuts against the inner wall of the welded pipe to be processed.

Further, the number of the mounting tables and the number of the infrared identification probes are four and eight respectively, and two infrared identification probes are fixed on the outer wall of each mounting table.

The utility model provides a cold cutting flying saw capable of automatically feeding, which has the following beneficial effects: this but cold cutting flying sawing machine of autoloading realizes carrying out the centre gripping spacing to the outer wall of welded tube through bracket and grip block to be provided with fixture, utilize first telescopic link and second telescopic link to drive outer locating part and interior locating part respectively and carry out the centre gripping to the interior outer wall of welded tube tip, realize end fixing, it is better to the whole fixed effect of welded tube, still be provided with infrared identification probe and alarm all around to equipment, the accessible infrared identification probe discerns the workman that is close to equipment, and reminds the workman who gets into in the dangerous zone through the alarm.

1. According to the utility model, the control box is driven to move along the track of the sliding rail through the electric control roller until the end part of the welded pipe to be processed is immersed into the clamping mechanism, the end part of the welded pipe is propped against the sensing ring, the sensing ring sends a signal to control the first telescopic rod and the second telescopic rod to move along with the end part of the welded pipe, the first telescopic rod drives the outer limiting piece to prop against the outer wall of the welded pipe, the second telescopic rod drives the inner limiting piece to prop against the inner wall of the welded pipe, limiting of the end part of the welded pipe is completed, and meanwhile, the electric push rod drives the clamping block to move downwards, so that the welded pipe is limited between the bracket and the clamping block.

2. According to the utility model, the surrounding environment of the equipment is monitored in real time through the infrared identification probe, once a worker enters a monitoring area during the operation of the equipment, the infrared identification probe sends an electric signal to control the alarm to be started after identifying the situation through an infrared signal, so that the worker is reminded of entering a dangerous area, and all processing operations of the flying saw machine are stopped.

Drawings

FIG. 1 is a schematic diagram of the front view of a cold cut flying saw capable of automatically feeding materials;

FIG. 2 is a schematic diagram of an induction area of an infrared identification probe of a cold-cut flying saw capable of automatically feeding materials according to the present utility model;

FIG. 3 is a schematic diagram of a front cross-sectional structure of a clamping mechanism of a fly-cutting saw capable of automatically feeding materials according to the present utility model;

FIG. 4 is a schematic diagram of a left side view and a perspective of a clamping mechanism of a fly-cutting saw capable of automatically feeding materials according to the present utility model;

fig. 5 is a schematic view of a three-dimensional structure of an installation table-infrared identification probe of a cold cutting flying saw capable of automatically feeding.

In the figure: 1. a base; 2. an equipment body; 3. a slide rail; 4. a bracket; 5. a welded pipe to be processed; 6. a control box; 7. an electric control roller; 8. a clamping mechanism; 81. a housing; 82. a first telescopic rod; 83. an outer limit member; 831. an outer limiting plate; 832. an outer rubber pad; 84. a controller; 85. a second telescopic rod; 86. an inner limiting member; 861. an inner limiting plate; 862. an inner rubber pad; 87. an induction ring; 9. erecting a beam; 10. an electric push rod; 11. a clamping block; 12. a fixed rod; 13. a mounting table; 14. an infrared identification probe; 15. an alarm.

Detailed Description

Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.

As shown in fig. 1, 3 and 4, a cold cutting flying saw capable of automatically feeding comprises a base 1, a control box 6 and a fixed rod 12, wherein the top of the base 1 is fixedly provided with a device body 2, the top of the device body 2 is embedded with a sliding rail 3, the top of the device body 2 is fixedly provided with a bracket 4, a welded pipe 5 to be processed is placed at the top of the bracket 4, the control box 6 is arranged at the top of the device body 2, the bottom of the control box 6 is fixedly connected with an electric control roller 7, the control box 6 forms a sliding structure with the base 1 through the electric control roller 7 and the sliding rail 3, the electric control roller 7 slides along the inner wall of the sliding rail 3, the shape and the size of the electric control roller 7 are mutually matched with the shape and the size of the sliding rail 3, the movement of the control box 6 is facilitated through the sliding rail 3 and the electric control roller 7, and the device can adapt to the end fixing of welded pipes with different lengths, and the left outer wall of the control box 6 is welded with a clamping mechanism 8, the clamping mechanism 8 comprises a shell 81, a first telescopic rod 82, an outer limiting part 83, a controller 84, a second telescopic rod 85, an inner limiting part 86 and an induction ring 87, the inner wall of the shell 81 is fixedly provided with the first telescopic rod 82, the end part of the first telescopic rod 82 is fixedly connected with the outer limiting part 83, the inner side of the shell 81 is provided with the controller 84, the outer wall of the controller 84 is provided with the second telescopic rod 85, the end part of the second telescopic rod 85 is fixedly connected with the inner limiting part 86, the inner wall of the shell 81 is fixedly connected with the induction ring 87, the inner wall of the clamping mechanism 8 can be ensured to be abutted to the end part of the welded pipe 5 to be processed through the arranged induction ring 87, the outer limiting part 83 comprises an outer limiting plate 831 and an outer rubber pad 832, one side of the outer limiting plate 831 is welded with the end part of the first telescopic rod 82, and the opposite side fixedly connected with outer rubber pad 832 of outer limiting plate 831, and outer rubber pad 832's one side supports to the outer wall of treating the welded tube 5, utilize outer rubber pad 832 can increase the frictional force with welded tube outer wall contact surface for fixed effect is better, interior locating part 86 is including interior limiting plate 861 and interior rubber pad 862, and one side of interior limiting plate 861 links to each other with the tip welding of second telescopic link 85, and the opposite side fixedly connected with interior rubber pad 862 of interior limiting plate 861, and one side of interior rubber pad 862 supports to the inner wall of treating the welded tube 5, utilize interior rubber pad 862 can increase the frictional force with welded tube inner wall contact surface, and the left side outer wall of control box 6 is fixed with frame roof beam 9, frame roof beam 9 is located the fixture 8 simultaneously, the bottom fixedly connected with electric putter 10 of frame roof beam 9, and the bottom fixedly connected with grip block 11 of electric putter 10.

As shown in fig. 1, 2 and 5, the top of the base 1 is fixed with the equipment body 2, the fixing rod 12 is fixed at the top of the base 1, the top end of the fixing rod 12 is fixedly connected with the mounting table 13, the outer wall of the mounting table 13 is provided with the infrared identification probes 14, the number of the mounting tables 13 and the number of the infrared identification probes 14 are four and eight respectively, the outer wall of each mounting table 13 is fixedly provided with two infrared identification probes 14, the infrared monitoring can be carried out on dangerous areas around the equipment by arranging two infrared identification probes 14 on the outer wall of each mounting table 13, and the top of the mounting table 13 is fixedly provided with the alarm 15.

In summary, the automatic feeding cold cutting flying saw machine is characterized in that firstly, according to the structure shown in fig. 1-5, a welded pipe 5 to be processed is sent to a bracket 4 and a flying saw operation table, a control box 6 moves along the track of a sliding rail 3 through an electric control roller 7 until the end part of the welded pipe is immersed in a clamping mechanism 8, the right end part of the welded pipe is abutted to an induction ring 87, the induction ring 87 sends a signal to control a first telescopic rod 82 and a second telescopic rod 85 to move, the first telescopic rod 82 drives an outer limiting piece 83 to abut to the outer wall of the welded pipe, the second telescopic rod 85 drives an inner limiting piece 86 to abut to the inner wall of the welded pipe, the end part of the welded pipe 5 to be processed is extruded and limited between an outer rubber pad 832 and an inner rubber pad 862, the end part of the welded pipe is limited, meanwhile, an electric push rod 10 drives a clamping block 11 to move downwards, the welded pipe is limited between the bracket 4 and the clamping block 11, then, cold cutting operation is started through an operation panel control device, an infrared identification probe 14 and an alarm 15 are started, the infrared identification probe 14 is started in the process, the operation process of the device, the infrared identification probe 14 carries out an electric signal to the surrounding environment of the device, the device is stopped, the infrared identification probe 14 enters a real-time monitoring region, and the danger zone is stopped, if the infrared identification is monitored, and the worker enters into the dangerous zone, and the infrared signal is monitored by the monitoring region, and the infrared detector 14 is started, if the infrared detector 14 enters into the real-time zone, and the region, and the danger zone is detected, and if the area is detected.

The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides a but cold cutting flying saw of autoloading, includes base (1), control box (6) and dead lever (12), its characterized in that, the top of base (1) is fixed with equipment body (2), and the top of equipment body (2) is inlayed and is equipped with slide rail (3), and the top of equipment body (2) is fixed with bracket (4), and wait to process welded pipe (5) have been placed at the top of bracket (4) moreover, control box (6) set up at the top of equipment body (2), and the bottom fixedly connected with automatically controlled gyro wheel (7) of control box (6) to the left side outer wall welding of control box (6) has fixture (8), and the left side outer wall of control box (6) is fixed with frame roof beam (9) moreover, and frame roof beam (9) are located directly over fixture (8) simultaneously, the bottom fixedly connected with electric putter (10) of frame roof beam (9), and the bottom fixedly connected with grip block (11) of electric putter (10), dead lever (12) are fixed at the top of base (1), and the top of dead lever (12) is connected with infrared detector (13) and install the outer wall (13) of alarm platform (13), and install the outer wall (13).

2. The automatic feeding type cold cutting flying saw machine according to claim 1, wherein the control box (6) and the base (1) form a sliding structure through the electric control roller (7) and the sliding rail (3), the electric control roller (7) slides along the inner wall of the sliding rail (3), and the shape and the size of the electric control roller (7) are matched with those of the sliding rail (3).

3. The automatic feeding type cold cutting flying saw machine according to claim 1, wherein the clamping mechanism (8) comprises a shell (81), a first telescopic rod (82), an outer limiting piece (83), a controller (84), a second telescopic rod (85), an inner limiting piece (86) and an induction ring (87), the first telescopic rod (82) is fixed on the inner wall of the shell (81), and the outer limiting piece (83) is fixedly connected to the end portion of the first telescopic rod (82).

4. A fly-cutting sawing machine capable of automatically feeding according to claim 3, wherein a controller (84) is arranged on the inner side of the casing (81), a second telescopic rod (85) is arranged on the outer wall of the controller (84), an inner limiting piece (86) is fixedly connected to the end portion of the second telescopic rod (85), and an induction ring (87) is fixedly connected to the inner wall of the casing (81).

5. A fly-cutting sawing machine capable of automatically feeding according to claim 3, wherein the outer limiting member (83) comprises an outer limiting plate (831) and an outer rubber pad (832), one side of the outer limiting plate (831) is welded with the end part of the first telescopic rod (82), the other side of the outer limiting plate (831) is fixedly connected with the outer rubber pad (832), and one side of the outer rubber pad (832) is abutted to the outer wall of the welded pipe (5) to be processed.

6. The automatic feeding fly-cutting sawing machine according to claim 4, wherein the inner limiting piece (86) comprises an inner limiting plate (861) and an inner rubber pad (862), one side of the inner limiting plate (861) is welded with the end part of the second telescopic rod (85), the inner rubber pad (862) is fixedly connected to the other side of the inner limiting plate (861), and one side of the inner rubber pad (862) is propped against the inner wall of the welded pipe (5) to be processed.

7. The automatic feeding cold cutting flying saw machine according to claim 1, wherein the number of the mounting tables (13) and the number of the infrared identification probes (14) are four and eight respectively, and two infrared identification probes (14) are fixed on the outer wall of each mounting table (13).