CN218977914U - Continuous snail shearing and washing integrated machine - Google Patents

Abstract

The utility model discloses a continuous snail shearing and washing integrated machine, which is characterized in that two rollers with a plurality of inner taper holes are vertically distributed on end plates at two sides of a bracket through bearings, a rotary cutter with multiple blades is respectively arranged below the two rollers, the cutting edges of the rotary cutters can be tangent with the outer circle of the rollers, the two rollers and the two rotary cutters are respectively and directly connected by an electric speed reducer and a motor, and the two rotary cutters can rotate at a speed higher than the rotating speed of the rollers; in order to improve the efficiency of snail cutting and washing operation, the utility model distributes inner cone holes on a roller according to a multi-spiral array, and the edges of adjacent cone holes are intersected and processed; the tooth-shaped sharp protrusions formed on the periphery of the formed taper holes are beneficial to sweeping dirt on the surfaces of the snails, and the taper holes distributed in a spiral array can push the snails to move so as to form a continuous shearing process.

Description

Continuous snail shearing and washing integrated machine

Technical Field

The utility model relates to a continuous snail shearing and washing integrated machine, in particular to snail cleaning and tail shearing equipment.

Background

The stone spiral tail shearing equipment used at present is of a single-roller structure, and is operated in a manual quantitative feeding intermittent mode, so that the working efficiency is low and the labor cost is high.

Disclosure of Invention

The utility model provides a continuous snail shearing and washing integrated machine, which is characterized in that two rollers with a plurality of inner taper holes are vertically distributed and connected to end plates at two sides of a bracket through bearings, and the upper roller and the lower roller are driven to rotate by an electric speed reducer and a chain type transmission pair; the rotary cutters with multiple blades are respectively arranged below the two rollers, the two rotary cutters are connected with end plates at two sides of the bracket through bearings, the cutting edges of the rotary cutters can be tangent to the outer circle of the rollers, and the two rotary cutters are connected with the output shaft of the motor through a belt transmission pair and can rotate at a speed higher than the rotating speed of the rollers; during operation, the two rollers and the two rotary knives rotate simultaneously, the snails enter the roller from one end of the upper roller through the feed hopper above the bracket and continuously turn over and move along with the roller, the tail parts of the snails are exposed out of the roller through the inner cone holes of the roller in the rotating process of the roller, the tail parts of the snails exposed out of the roller are sheared at the tangential position of the roller and the rotary knives, after a period of shearing, the snails are discharged from the upper roller into the lower roller, and the lower roller performs tail shearing operation on the snails which are missed to be sheared and can convey the snails after being processed out of the roller; therefore, the snail shearing rate is improved through the combined operation of the upper roller and the lower roller. In order to improve the efficiency of snail cutting and washing operation, the utility model distributes inner cone holes on a roller according to a multi-spiral array, and the edges of adjacent cone holes are intersected and processed; the tooth-shaped sharp protrusions formed on the periphery of the formed taper holes are beneficial to sweeping dirt on the surface of the spiral shell, and the taper holes distributed in a spiral array can push the spiral shell to move so as to form a continuous shearing process; the upper roller and the lower roller work together to improve the processing capacity of the snails, change the discontinuous operation mode of a single cylinder, ensure that the shearing rate of the snails reaches more than 98 percent, improve the tail shearing efficiency by 5-8 times and save the labor cost.

The utility model is realized by the following technical scheme: a continuous snail shearing and washing integrated machine, comprising: the automatic feeding device comprises a bracket, a feed hopper arranged on one side above the bracket and provided with a water injection pipe, end plates connected to two sides of the bracket and provided with a plurality of pairs of bearings, a motor and a speed reducer which are connected outside one side of the bracket, and two rollers and two rotary cutters which are vertically distributed and connected between the end plates on two sides through the corresponding bearings, and two inclined plates which are respectively connected below the two rotary cutters and used for blanking; the output shaft of the motor is sequentially connected with a belt pulley and a speed reducer to form a double-speed output of one machine; the method is characterized in that: the support is of a rectangular frame structure, and two sides of the support are connected with end plates which support two rollers and two rotary cutters and are provided with bearings corresponding to the two rotary cutters; the end plate is provided with through holes which can correspond to the ports of the two rollers, wherein the upper through hole of one end plate is used as a feed inlet to be communicated with the feed hopper, the lower through hole is used as a discharge outlet to be communicated with the outside, and a blanking cylinder is connected between the upper through hole and the lower through hole of the other end plate, and is used for communicating the ports of the same side of the upper roller and the lower roller; so as to form a spiral shell cutting and washing channel which is from the feed hopper to the discharge port through two rollers and is communicated from top to bottom.

The inner cone holes of the roller are distributed on the wall of the roller according to a multi-spiral array, the edges of adjacent cone holes are intersected, the periphery of the formed cone holes form tooth-shaped sharp protrusions, and the tooth-shaped sharp protrusions are distributed on the inner wall of the roller, so that the roughness of the inner wall of the roller can be improved; the two rollers are distributed up and down and are connected between end plates on two sides of the bracket through bearings corresponding to the two rollers by respective central shafts, wherein one end of the central shaft of the upper roller is connected with an output shaft of the speed reducer, and the output shafts on the other ends of the two rollers are connected together through chain transmission pairs.

The rotary cutter consists of a rotary shaft and a plurality of adjustable blades which are radially and uniformly distributed on the radial surface of the rotary shaft; the two rotary cutters are respectively arranged at the bottoms of the upper roller and the lower roller, the two rotary cutters are connected with end plates at two sides of the bracket through corresponding bearings by respective rotating shafts and can rotate, the cutting edges of the upper rotary cutter and the lower rotary cutter can coincide with tangent lines of the corresponding rollers, and the upper rotary cutter and the lower rotary cutter are connected with an output shaft of the motor in series through two groups of belt transmission pairs; the upper rotary cutter and the lower rotary cutter are linked through an electric speed reducer and a belt transmission pair, so that the rotary cutters can rotate at a speed higher than the rotating speed of the roller.

The utility model has the positive effects that:

1. the efficiency of snail cutting and washing operation is improved through the combined operation of the upper roller and the lower roller.

2. The inner cone holes on the roller are distributed in a spiral array, and the edges of adjacent cone holes are intersected and processed; the tooth-shaped sharp protrusions formed on the periphery of the formed conical holes are beneficial to sweeping dirt on the surfaces of the snails, and the conical holes distributed in a spiral array can push the snails to move when the snails are embedded, so that a continuous snail shearing and washing process is formed.

3. The intermittent operation mode of a single cylinder is changed, the tail shearing rate of the snails reaches more than 98%, the tail shearing efficiency is improved by 5-8 times, and the labor cost is saved.

Drawings

The utility model is described in further detail below with reference to the accompanying drawings:

fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a left side view of fig. 1.

Fig. 3 is a cross-sectional view A-A of fig. 1.

Fig. 4 is an enlarged view of part B of fig. 1.

Fig. 5 is a cross-sectional view of fig. 1 at C-C.

In the figure: 1. the device comprises a bracket, 2, a feed hopper, 2-1, a water injection pipe, 3, an end plate, 3-1, a bearing, 3-2, a blanking cylinder, 3-3, a discharge hole, 4, a motor, 4-1, a belt pulley, 5, a speed reducer, 6, a roller, 6-1, a central shaft, 6-2, a chain transmission pair, 7, a rotary cutter, 7-1, a rotating shaft, 7-2, a blade, 8, two groups of belt transmission pairs, 9 and an inclined plate.

Detailed Description

As shown in fig. 1, 2 and 3: a continuous snail shearing and washing integrated machine, comprising: the automatic blanking machine comprises a bracket 1, a feed hopper 2 arranged on one side above the bracket 1 and provided with a water injection pipe 2-1, end plates 3 connected to two sides of the bracket 1 and provided with a plurality of pairs of bearings 3-1, a motor 3 and a speed reducer 4 connected to the outside of one side of the bracket 1, two rollers 6 and two rotary cutters 7 which are vertically distributed and connected between the end plates 3 on two sides through the corresponding bearings 3-1, and two inclined plates 9 which are respectively connected below the two rotary cutters 7 and used for blanking; the output shaft of the motor 4 is sequentially connected with a belt pulley 4-1 and a speed reducer 5 to form a double-speed output; the method is characterized in that: the bracket 1 is of a rectangular frame structure, and two sides of the bracket 1 are connected with end plates 3 which support two rollers 6 and two rotary cutters 7 and are provided with bearings 3-1 corresponding to the two rotary cutters; through holes which can correspond to the ports of the two rollers 6 are formed in the end plates 3 on the two sides, wherein the upper through hole of one side end plate 3 is used as a feed inlet to be communicated with the feed hopper 2, the lower through hole is used as a discharge outlet 3-3 to be communicated with the outside, a blanking cylinder 3-2 is connected to the outer side between the upper through hole and the lower through hole of the other side end plate 3, and the blanking cylinder 3-2 is used for communicating the ports of the same side of the upper roller 6 and the lower roller 6; so as to form a spiral shell cutting and washing channel which is communicated from top to bottom from the feed hopper 2 to the discharge port 3-3 through the two rollers 6.

As shown in fig. 1, 2, 3, 4, 5: the inner cone holes of the roller 6 are distributed on the wall of the roller according to a multi-spiral array, the edges of adjacent cone holes are intersected, the periphery of the formed cone holes form tooth-shaped sharp protrusions, and the tooth-shaped sharp protrusions are distributed on the inner wall of the roller 6, so that the roughness of the inner wall of the roller can be improved; the two rollers 6 are distributed up and down and are connected between the end plates 3 on two sides of the bracket 1 through the corresponding bearings 3-1 by the respective central shafts 6-1, wherein one end of the central shaft 6-1 of the upper roller 6 is connected with the output shaft of the speed reducer 5, and the output shafts on the other ends of the two rollers 6 are connected together through the chain transmission pair 6-2.

As shown in fig. 1, 2 and 3: the rotary cutter 7 consists of a rotary shaft 7-1 and a plurality of adjustable blades 7-2 which are radially and uniformly distributed on the radial surface of the rotary shaft 7-1; the two rotary cutters 7 are respectively arranged at the bottoms of the upper roller 6 and the lower roller 6, the two rotary cutters 7 are connected with end plates 3 at two sides of the bracket 1 through corresponding bearings 3-1 by respective rotating shafts 7-1, the cutting edges of the upper rotary cutter 7 and the lower rotary cutter 7 can be overlapped with the tangent line of the corresponding rollers 6, and the upper rotary cutter 7 and the lower rotary cutter 7 are connected with the output shaft of the motor 4 in series through two groups of belt transmission pairs 8; the upper rotary cutter and the lower rotary cutter are linked through the motor 4 and the two groups of belt transmission pairs 8, so that the rotary cutters 7 can rotate at a rotating speed higher than that of the roller 6.

As shown in fig. 1, 2 and 3: the snail cutting and washing efficiency can be improved through the combined operation of the upper roller 6 and the lower roller 6.

As shown in fig. 4 and 5: the inner cone holes on the roller 6 are distributed in a spiral array, and the edges of adjacent cone holes are intersected and processed; the tooth-shaped sharp protrusions formed on the periphery of the formed conical holes are beneficial to sweeping dirt on the surfaces of the snails, the conical holes distributed in a spiral array can play a role in spiral propulsion when the snails are embedded, and therefore a continuous snail shearing and washing process is formed, snail tail shearing efficiency is high, energy consumption is low, and labor cost is saved.

Claims (3)

1. A continuous snail shearing and washing integrated machine, comprising: the automatic feeding device comprises a bracket (1), a feed hopper (2) arranged on one side above the bracket (1) and provided with a water injection pipe (2-1), end plates (3) connected to two sides of the bracket (1) and provided with a plurality of pairs of bearings (3-1), a motor (4) and a speed reducer (5) which are connected to the outside of one side of the bracket (1), two rollers (6) which are vertically distributed and connected between the end plates (3) on two sides through the corresponding bearings (3-1), two rotary cutters (7) and two inclined plates (9) which are respectively connected below the two rotary cutters (7) and used for blanking; the output shaft of the motor (4) is sequentially connected with a belt pulley (4-1) and a speed reducer (5) to form a double-speed output of one machine; the method is characterized in that: the support (1) is of a rectangular frame structure, and two sides of the support (1) are connected with end plates (3) which support two rollers (6) and two rotary cutters (7) and are provided with bearings (3-1) corresponding to the two rotary cutters; through holes which can correspond to the ports of the two rollers (6) are formed in the end plates (3) on two sides, wherein the upper through hole of the end plate (3) on one side is used as a feed inlet to be communicated with the feed hopper (2), the lower through hole is used as a discharge outlet (3-3) to be communicated with the outside, a blanking barrel (3-2) is connected to the outer side between the upper through hole and the lower through hole of the end plate (3) on the other side, and the blanking barrel (3-2) is used for communicating the ports on the same side of the upper roller (6) and the lower roller (6); so as to form a spiral shell cutting and washing channel which is communicated from top to bottom from the feed hopper (2) to the discharge port (3-3) through two rollers (6).

2. The continuous snail shearing and washing integrated machine as in claim 1, wherein: the inner cone holes of the roller (6) are distributed on the wall of the roller according to a multi-spiral array, the edges of adjacent cone holes are intersected, the periphery of the formed cone holes form tooth-shaped sharp protrusions, and the tooth-shaped sharp protrusions are distributed on the inner wall of the roller (6) so as to improve the roughness of the inner wall of the roller; the two rollers (6) are distributed up and down and are connected between end plates (3) on two sides of the bracket (1) through bearings (3-1) corresponding to the two rollers, wherein one end of the central shaft (6-1) of the upper roller (6) is connected with an output shaft of the speed reducer (5), and the output shafts on the other ends of the two rollers (6) are connected together through chain transmission pairs (6-2).

3. The continuous snail shearing and washing integrated machine as in claim 1, wherein: the rotary cutter (7) consists of a rotary shaft (7-1) and a plurality of adjustable blades (7-2) which are radially and uniformly distributed on the radial surface of the rotary shaft (7-1); the two rotary cutters (7) are respectively arranged at the bottoms of the upper and lower rollers (6), the two rotary cutters (7) are connected with end plates (3) at two sides of the bracket (1) through corresponding bearings (3-1) by respective rotating shafts (7-1), the cutting edges of the upper and lower rotary cutters (7) can be overlapped with the tangent line of the corresponding rollers (6), and the upper and lower rotary cutters (7) are connected with the output shaft of the motor (4) in series through two groups of belt transmission pairs (8); the upper rotary cutter (7) and the lower rotary cutter (7) are linked through the motor (4) and the two groups of belt transmission pairs (8) so that the rotary cutters (7) can rotate at a rotating speed higher than that of the roller (6).

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