CN218967411U

CN218967411U - Bale breaker suitable for fly ash secondary chelation

Info

Publication number: CN218967411U
Application number: CN202223363316.6U
Authority: CN
Inventors: 金志学
Original assignee: Jiangsu Jingze Environmental Protection Technology Co ltd
Current assignee: Jiangsu Jingze Environmental Protection Technology Co ltd
Priority date: 2022-12-15
Filing date: 2022-12-15
Publication date: 2023-05-05
Anticipated expiration: 2032-12-15

Abstract

The utility model discloses a bale breaker suitable for secondary chelation of fly ash, which comprises a breaking and disassembling box body, a lifting mechanism, a loosening device holding and clamping device, a bottom bag breaking device and a dust removing device, wherein ton bags are hung at the bottom of the lifting mechanism and correspondingly arranged in the breaking and disassembling box body, the loosening device holding and clamping device is provided with two groups and symmetrically arranged on two sides of the inner wall of the breaking and disassembling box body, the bottom bag breaking device is arranged above a discharge hole in the breaking and disassembling box body, and the dust removing device is arranged on the outer side wall of the breaking and disassembling box body. The utility model solves the problem of difficult material discharge caused by the fact that the loosening machine is not in place in operation, solves the problem of incapability of carrying out secondary loosening operation, is designed integrally by loosening and breaking, does not need secondary turnover, solves the problem of large occupied area, solves the problem of difficult material discharge, needs manual trituration, avoids the risk of direct contact of materials with people, and ensures that the breaking operation has no dust-rising overflow and no dust-removing material leakage.

Description

Bale breaker suitable for fly ash secondary chelation

Technical Field

The utility model belongs to the field of environmental protection for hazardous waste disposal, and particularly relates to a bale breaker suitable for secondary chelation of fly ash.

Background

And packaging the fly ash subjected to chelation stabilization by a ton bag, conveying the fly ash to a curing room for temporary curing, sampling and detecting during curing, filling the fly ash in a landfill after qualified detection, and performing secondary chelation treatment after unqualified detection.

After the fly ash subjected to chelation stabilization is cured, the water is evaporated, so that an integral block with high hardness is easily formed in a ton bag, and the fly ash is not easily smashed manually.

The existing secondary chelating treatment process comprises the following steps: before the ton bag enters the bale breaker, the ton bag is conveyed to the loosening machine for loosening operation through a transfer forklift, after the whole block is broken up, the whole block is conveyed to the bale breaker through a transfer forklift, the ton bag is conveyed into the bale breaker through a lifting device, and after the ton bag is unpacked in the bale breaker, the material in the ton bag is discharged.

Compared with the prior art, the problem of the ton bag bale breaker for carrying out secondary chelation treatment in the existing dangerous waste projects is that:

1. because the loosening machine and the unpacking machine are arranged separately, when the ton bag unpacks in the unpacking machine, the earlier stage loosening machine is not in place, and large materials exist in the discharged materials, so that the materials are difficult to discharge, the secondary loosening operation can not be performed, and the manual mashing operation is needed;

2. the occupied area is large.

Disclosure of Invention

The utility model mainly solves the technical problems of providing the bale breaker suitable for secondary chelation of fly ash, solving the problem of difficult material discharge caused by the fact that a loosening machine is not in place in operation, solving the problem of incapability of carrying out secondary loosening operation, realizing loosening and breaking integrated design, avoiding secondary turnover of a forklift, solving the problem of large occupied area, solving the problem of difficult material discharge, needing manual trituration, avoiding the risk of direct contact of materials with people, and ensuring that dust-free overflow and dust-free material leakage in the breaking operation are realized by the aid of the integrated design of a dust removing device and a breaking box body.

In order to solve the technical problems, the utility model adopts a technical scheme that: the utility model provides a bale breaker suitable for flying ash secondary chelate for bale breaking of ton bag, including broken box, hoist mechanism, the loose ware is embraced and is pressed from both sides device, bottom broken bag device and dust collector open, broken box top is provided with the feed gate open, hoist mechanism bottom is hung and is put ton bag and correspond to set up in broken box of tearing open, loose ware is embraced and is pressed from both sides the device and is provided with two sets of and set up in broken box inner wall both sides symmetrically open, the broken bag device in bottom sets up in broken box of tearing open the discharge gate top, dust collector sets up in broken box of tearing open the outer lateral wall.

In a preferred embodiment of the present utility model, the lifting mechanism is an electric hoist.

In a preferred embodiment of the present utility model, a first bag-breaking knife longitudinally distributed is disposed in the middle of any one of the loosening device holding devices.

In a preferred embodiment of the present utility model, the back of any one of the said loosening device is fixed to the side wall of the breaking and dismantling case by means of electric transmission push rods distributed transversely.

In a preferred embodiment of the utility model, the side wall of the breaking and disassembling box body is provided with a viewing window corresponding to the ton bag.

In a preferred embodiment of the present utility model, the bottom bag breaking device comprises a bottom support, a bag breaking transmission device, a second bag breaking knife and a connecting rod.

In a preferred embodiment of the utility model, the bottom support is transversely fixed above the discharge hole of the breaking and disassembling box body, the bag breaking transmission device is longitudinally fixed on the bottom support and the driving end is upwards arranged, the bag breaking transmission device is an electric push rod, an electric cylinder, an air cylinder or a hydraulic cylinder, two second bag breaking knives are arranged, the two second bag breaking knives are oppositely arranged, the lower ends of the two second bag breaking knives are hinged to the inner wall of the breaking and disassembling box body, the upper ends of the two second bag breaking knives are attached to each other, one end of any connecting rod is hinged to the middle part of the second bag breaking knives, and the other end of any connecting rod is hinged to the driving end of the bag breaking transmission device.

The beneficial effects of the utility model are as follows: the utility model discloses a bale breaker suitable for secondary chelation of fly ash, which solves the problem that the operation of a loosening machine is not in place, so that the material is difficult to discharge, solves the problem that the secondary loosening operation cannot be performed, is designed integrally by loosening and breaking and disassembling, does not need secondary turnover, solves the problem of large occupied area, solves the problem that the material is difficult to discharge, needs manual smashing, avoids the risk that the material is in direct contact with a person, and is designed integrally with a breaking and disassembling box body, so that the breaking and disassembling operation is guaranteed to have no dust-raising overflow and no dust-removing material leakage.

Drawings

For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:

FIG. 1 is a schematic diagram of a bale breaker adapted for secondary chelation of fly ash according to a preferred embodiment of the utility model.

Detailed Description

The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1, an embodiment of the present utility model includes:

the unpacking machine suitable for secondary chelation of fly ash is used for unpacking ton bags 10 and comprises a unpacking and breaking box body 2, a lifting mechanism 11, a loosener holding and clamping device 3, a bottom bag breaking device and a dust removing device 9.

Wherein, the top of the breaking and disassembling box body 2 is provided with a feeding door 1 for sealing after feeding the ton bag 10, thereby avoiding the leakage of fly ash.

The ton bag 10 is hung at the bottom of the lifting mechanism 11 and correspondingly arranged in the breaking and dismantling box body 2, the lifting mechanism 11 is an electric hoist, and the ton bag 10 is conveyed through the lifting mechanism 11, so that the operation is convenient.

The side wall of the breaking and disassembling box body 2 is provided with an observation window 12 corresponding to the ton bag 10, so that the bag breaking condition of the ton bag 10 can be observed conveniently.

The loosening device holding and clamping device 3 is used for directly purchasing materials to carry out loosening operation, and the loosening device holding and clamping device 3 is provided with two groups and symmetrically arranged on two sides of the inner wall of the breaking and dismantling box body 2 and is used for holding and clamping and loosening on two sides of the ton bag 10. The middle part of any one of the loosening device holding and clamping devices 3 is provided with first bag breaking knives 5 which are longitudinally distributed and are used for breaking bags on the side wall of the ton bag 10. The back of any loosening device holding and clamping device 3 is fixed on the side wall of the breaking and dismantling box body 2 through electric transmission push rods 4 which are distributed transversely, and the loosening device holding and clamping device 3 is moved forwards and backwards through the electric transmission push rods 4.

The bottom bag breaking device is arranged above a discharge hole in the breaking and disassembling box body 2 and is used for breaking bags at the bottom of the ton bag 10 so as to facilitate discharging.

The bottom bag breaking device comprises a bottom support 7, a bag breaking transmission device 8, a second bag breaking knife 6 and a connecting rod 13.

The bottom support 7 is transversely fixed above a discharge hole of the breaking and disassembling box body 2 and is used for supporting the bottom conveniently. The bag breaking transmission device 8 is longitudinally fixed on the bottom support 7, and the driving end is upwards arranged and is used for providing driving force for breaking bags. The bag breaking transmission device 8 is an electric push rod, an electric cylinder, an air cylinder or a hydraulic cylinder, and is selected according to requirements. The second bag breaking knife 6 is provided with two, two the second bag breaking knife 6 is oppositely arranged, the lower end of the second bag breaking knife is hinged to the inner wall of the breaking and disassembling box body 2, the upper end of the second bag breaking knife is attached to the inner wall of the breaking and disassembling box body 2, two connecting rods 13 are arranged, one end of each connecting rod 13 is hinged to the middle of the second bag breaking knife 6, the other end of each connecting rod 13 is hinged to the driving end of the bag breaking transmission device 8, and the second bag breaking knife 6 is driven to scratch the bottom of the ton bag 10 through the extending of the bag breaking transmission device 8.

The dust removing device 9 is arranged on the outer side wall of the breaking and disassembling box body 2 and is used for adsorbing fly ash in the breaking and disassembling box body 2.

The working process comprises the following steps: the ton bag is transported to the bale breaker department by transporting the forklift, opens the feed gate, sends into the ton bag through hoisting device and breaks the back of tearing the box open, closes the feed gate, and the loosening ware is embraced and is pressed from both sides the device and start and carry out loose operation, and the broken bag operation of bottom is opened to the broken bag device start, and the back is accomplished to the broken bag of bottom, and the loosening ware is embraced and is pressed from both sides the device and loosen appropriately, and hoisting device rises and carries out the broken bag operation of lateral wall, and the interior material of ton bag can be discharged smoothly this moment.

If one-time loosening operation is not in place, the loosening operation can be repeated, and smooth discharge of materials is ensured.

In summary, the bale breaker suitable for secondary chelation of fly ash solves the problem that the material is difficult to discharge due to the fact that the operation of a loosening machine is not in place, solves the problem that secondary loosening operation cannot be performed, is designed integrally by loosening and breaking, does not need secondary turnover, solves the problem of large occupied area, solves the problem that the material is difficult to discharge, needs manual smashing, avoids the risk of direct contact of the material and a person, and is characterized in that a dust removing device and a breaking and disassembling box body are integrally designed, so that dust-raising overflow and dust-removing material leakage are avoided in the breaking and disassembling operation.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present utility model.

Claims

1. The utility model provides a bale breaker suitable for flying ash secondary chelate for bale breaker of ton bag, its characterized in that includes broken box, elevating system, loosener clamp device, bottom broken bag device and dust collector of tearing open, broken box top is provided with the feed gate, elevating system bottom has hung ton bag and corresponds to set up in broken box of tearing open, loosener clamp device is provided with two sets of and symmetry sets up in broken box inner wall both sides of tearing open, bottom broken bag device sets up in broken box of tearing open's discharge gate top, dust collector sets up in broken box of tearing open lateral wall.

2. The bale breaker for secondary chelation of fly ash of claim 1, wherein the lifting mechanism is an electric hoist.

3. The bale breaker for secondary chelation of fly ash of claim 1, wherein a first bag breaking knife longitudinally distributed is arranged in the middle of any one of the loosening device holding devices.

4. The bale breaker of claim 1, wherein the back of any of said fluffer holding means is secured to the side wall of the breaking and stripping tank by laterally distributed electric drive push rods.

5. The bale breaker for secondary chelation of fly ash according to claim 1, wherein the side wall of the breaking and breaking box body is provided with a viewing window corresponding to the ton bag.

6. The bale breaker for secondary chelation of fly ash of claim 1 wherein the bottom bag breaker comprises a bottom support, a bag breaker, a second bag breaker and a linkage.

7. The bale breaker suitable for secondary chelation of fly ash of claim 6, wherein the bottom support is transversely fixed above a discharge hole of the breaking and disassembling box body, the bag breaking transmission device is longitudinally fixed on the bottom support and is arranged with the driving end upwards, the bag breaking transmission device is an electric push rod, an electric cylinder, an air cylinder or a hydraulic cylinder, two bag breaking knives are arranged oppositely, the lower ends of the two bag breaking knives are hinged on the inner wall of the breaking and disassembling box body, the upper ends of the two bag breaking knives are attached, one end of any connecting rod is hinged with the middle part of the second bag breaking knife, and the other end of the connecting rod is hinged with the driving end of the bag breaking transmission device.