CN218967231U - Dry-type vibration material partial shipment equipment - Google Patents

Abstract

The utility model relates to dry vibration material split charging equipment, which comprises a blanking pipe with an electromagnetic valve and a conveying belt, wherein a plurality of electronic scales are arranged on the conveying belt, a material containing barrel is arranged on the electronic scales, a material bag is sleeved on the material containing barrel, a supporting plate is sleeved on the blanking pipe, a hydraulic cylinder is arranged at the bottom of the supporting plate, a dust removing outer cylinder is fixedly connected with a piston rod downwards, the top and the bottom of the dust removing outer cylinder are both closed, the top of the dust removing outer cylinder is communicated with the discharging pipe, a dust removing inner cylinder is arranged in the dust removing outer cylinder and is communicated with the blanking pipe through a telescopic bellows, the top and the bottom of the dust removing inner cylinder are both open and the bottom of the dust removing inner cylinder is communicated to the bottom surface of the dust removing outer cylinder, a first partition plate and a second partition plate are arranged between the dust removing inner cylinder and the dust removing outer cylinder, a first through hole is arranged at the upper part of the first partition plate, a second through hole is arranged at the lower part of the first partition plate, a third through hole is arranged at the upper part of the second partition plate, and a fourth through hole is arranged at the lower part of the dust removing outer cylinder. The utility model can collect generated dust in time and carry out multiple filtration, adsorption and purification treatment during split charging operation, and is more environment-friendly and practical.

Description

Dry-type vibration material partial shipment equipment

Technical Field

The utility model belongs to the technical field of dry vibrating material production, and particularly relates to dry vibrating material split charging equipment.

Background

The dry vibration material is composed of refractory aggregate, powder, sintering agent and additive, and is free from adding water or liquid binder, and can form compact and uniform integral unshaped refractory raw material by means of vibration through sliding between particles and fine powder, and when heating, the material is made into strength by using thermosetting binder or ceramic sintering agent, and is mainly applied to tundish working lining, molten iron channel, electric furnace bottom and the like.

At present, the production process flow of the dry vibrating material mainly comprises the steps of preparing various raw materials, weighing in proportion, mixing, grinding, split charging and the like. The split charging procedure is to split-charge the prepared dry vibration materials into individual material bags so as to facilitate the subsequent storage, delivery, transportation and sales. However, due to the special property of the dry vibrating material, a large amount of dust can be generated during sub-packaging, which has a great adverse effect on the surrounding environment and the health of operators, and the improvement is needed.

Disclosure of Invention

Accordingly, the present utility model is directed to a dry vibration material sub-packaging apparatus, which can collect dust generated during sub-packaging operation in time and perform multiple filtration, adsorption and purification processes to solve the above problems.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides a dry-type vibration material partial shipment equipment, including the unloading pipe that has the solenoid valve, be located conveyer belt and the control center of unloading pipe below, be equipped with a plurality of electronic scales along its direction of delivery interval on the conveyer belt, all be equipped with flourishing barrelhead on every electronic scale, flourishing barrelhead is equipped with the material bag on the barrelhead, the top of material bag turns over flourishing barrelhead and is tied up on flourishing barrelhead, the backup pad has been fixedly cup jointed on the unloading pipe, the left and right sides of backup pad bottom all vertically is equipped with the pneumatic cylinder, and the piston rod of two pneumatic cylinders is down and fixedly connected with the same dust removal urceolus, the top and bottom both ends of dust removal urceolus are all sealed and its top intercommunication have the discharging pipe, and the top and the bottom surface fixed connection of the top and the dust removal urceolus that all are equipped with of opening, the dust removal inner barrel can be equipped with by interior to the spacer sleeve between the outer barrel spacer sleeve to be annular first baffle and the second, the second is equipped with the annular filter screen, a plurality of through-holes are set up to a plurality of second filter screen through-holes on the second circumference, a plurality of annular through-holes are seted up on the second through-hole, a plurality of annular through-holes are set up on the second through-hole and a plurality of the second through-holes are set up on the second circumference region between the second through-hole, a plurality of the second through hole is set up between the second through hole and the second through hole, a plurality of the top through hole is set up between the second through hole and the top through hole, and the top through hole has a plurality of second through hole and the top through hole through the top hole and the top hole through, the aperture of the second filter screen and the aperture of the third filter screen are decreased progressively, active carbon is filled between every two adjacent first filter screens, between every two adjacent second filter screens and between every two adjacent third filter screens, the fourth through hole is communicated with an annular pipe sleeved outside the dust removal outer cylinder, the annular pipe is communicated with an exhaust port of an exhaust fan arranged outside the dust removal outer cylinder, and the electromagnetic valve, the conveying belt, the hydraulic cylinder and the exhaust fan are electrically connected with a control center.

Preferably, the inner diameter of the dust removing inner cylinder is larger than the outer diameter of the hoop.

Preferably, the top of unloading pipe is equipped with the material crushing box, material conveying pipe, bottom are the back taper and communicate with the unloading pipe to the top intercommunication of material crushing box, material crushing box is horizontal and rotate and be equipped with the pivot, the one end of pivot stretches out material crushing box and the transmission is connected with the motor, motor and control center electric connection, there are a plurality of crushing paddles along its axial interval distribution in the pivot, every group of crushing paddle by a plurality of circumference interval equipartitions in the pivot and with the radial fixed connection's of pivot crushed aggregates pole constitution, the tail end of every crushed aggregates pole all is the pointed cone.

Preferably, a vibrator is arranged on the outer side of the containing barrel, and the vibrator is electrically connected with the control center.

The beneficial effects of the utility model are as follows: when the dry vibrating materials are split-packed, the conveying belt moves in a stepping mode to convey, and therefore the containing barrel with the empty material bags on each electronic scale can be driven to pass through the lower portion of the blanking pipe successively. When a containing barrel reaches the lower part of the blanking pipe, the two hydraulic cylinders act first, the piston rods of the two hydraulic cylinders extend, and the whole dust removing outer barrel can move downwards smoothly under the cooperation of the telescopic corrugated pipe and the dust removing inner barrel is sleeved outside the upper part of the corresponding containing barrel. Then, the electromagnetic valve is opened, and the prepared dry vibration material can be sent into a material bag on the corresponding containing barrel through the blanking pipe, the telescopic corrugated pipe and the discharging pipe. Simultaneously, the electronic scale detects weight information of a corresponding containing barrel in real time and feeds the weight information back to the control center, when the weight information received by the control center reaches a set value, the control center can automatically control and close the electromagnetic valve, stop blanking, and operate the hydraulic cylinder again to shrink a piston rod of the hydraulic cylinder to drive the dust removal outer barrel to move upwards for resetting, then the conveying belt continuously moves a station in a stepping manner to convey the containing barrel filled with dry vibration materials away, and the other empty containing barrel at the rear is moved to the lower part of the blanking pipe again, and quantitative split charging operation is continued according to the steps;

in the process of sub-packaging and blanking each time, the whole dust removing outer cylinder is sleeved on the outer side of the upper part of the corresponding containing barrel, so that generated dust can be effectively blocked in the dust removing inner cylinder. Meanwhile, under the driving of the pumping force, the dust-containing air blocked in the dust-removing inner cylinder can enter the area between the dust-removing inner cylinder and the first partition plate through the first through holes and flow towards the second through holes, so that the dust-containing air can be subjected to multiple effective primary filtration and adsorption purification treatment under the mutual cooperation of a plurality of first filter screens and activated carbon between two adjacent first filter screens. Then, the dust-containing air can continuously enter the area between the first partition board and the second partition board through the second through holes and flow towards the third through holes, so that multiple effective secondary filtration and adsorption purification treatment on the dust-containing air can be realized under the mutual cooperation of a plurality of second filter screens and activated carbon between two adjacent second filter screens. Then, the dust-containing air can enter the area between the second partition board and the dust removal outer barrel through the third through holes again and flow towards the fourth through holes, so that multiple effective three-stage filtration and adsorption purification treatment on the dust-containing air can be realized under the mutual cooperation of a plurality of third filter screens and activated carbon between two adjacent third filter screens. And finally, collecting the clean air after the filtering and purifying treatment into the annular pipe through the fourth through hole, and then pumping and exhausting the clean air to the external environment by the exhaust fan. Therefore, through the structural design, the dust dispersing device not only can effectively avoid the scattering of dust generated during split charging operation, but also can carry out multistage and repeated effective filtration and adsorption purification treatment on the generated dust, and ensure the cleanliness of the air finally discharged, thereby effectively solving the problem of original dust raising, and being more beneficial to environmental protection and the health of maintenance operators.

Drawings

FIG. 1 is a schematic diagram of the front view of the present utility model;

FIG. 2 is a schematic front view of the barrel of the present utility model;

FIG. 3 is a schematic diagram of the front view structure of the dust removing outer cylinder of the present utility model;

FIG. 4 is a schematic view of the bottom view of the dust removing outer cylinder of the present utility model;

FIG. 5 is a schematic diagram of the front view structure of the dust removing outer cylinder of the present utility model when in operation;

fig. 6 is a schematic diagram of the front view of the shredder feed container of the present utility model.

Reference numerals in the drawings: the device comprises a solenoid valve 1, a blanking pipe 2, a conveying belt 3, an electronic scale 4, a containing barrel 5, a material bag 6, a hoop 7, a supporting plate 8, a hydraulic cylinder 9, a dust removing outer barrel 10, a discharging pipe 11, a dust removing inner barrel 12, a telescopic corrugated pipe 13, a first partition plate 14, a second partition plate 15, a first through hole 16, a second through hole 17, a third through hole 18, a fourth through hole 19, a first filter screen 20, a second filter screen 21, a third filter screen 22, activated carbon 23, an annular pipe 24, an exhaust fan 25, a crushed aggregates box 26, a material conveying pipe 27, a rotating shaft 28, a motor 29, a crushed aggregates rod 30 and a vibrator 31.

Detailed Description

The utility model is described in further detail below with reference to the attached drawings and detailed description:

as shown in fig. 1 to 6, a dry vibration material split charging device comprises a blanking pipe 2 with an electromagnetic valve 1, a conveying belt 3 and a control center (not shown in the figure), wherein the conveying belt 3 is arranged below the blanking pipe 2, a plurality of electronic scales 4 are arranged on the conveying belt 3 along the conveying direction of the conveying belt at intervals, a containing barrel 5 is arranged on each electronic scale 4, a material bag 6 is sleeved on the containing barrel 5, and the top of the material bag 6 is folded out of the containing barrel 5 and is fastened on the containing barrel 5 by a hoop 7. The blanking pipe 2 is fixedly sleeved with a supporting plate 8, the left side and the right side of the bottom of the supporting plate 8 are vertically provided with hydraulic cylinders 9, and piston rods of the two hydraulic cylinders 9 are downward and fixedly connected with the same dust removal outer cylinder 10. The top and bottom parts of the dust removal outer cylinder 10 are closed, the top of the dust removal outer cylinder 10 is communicated with a discharging pipe 11, a dust removal inner cylinder 12 is coaxially arranged in the dust removal outer cylinder, the discharging pipe 11 is communicated with the discharging pipe 2 through a telescopic corrugated pipe 13, the top and bottom parts of the dust removal inner cylinder 12 are open, the top of the dust removal inner cylinder is fixedly connected with the inner top of the dust removal outer cylinder 10, and the bottom of the dust removal inner cylinder is communicated to the bottom surface of the dust removal outer cylinder 10. The dust removal inner tube 12 can be sleeved outside the upper part of the containing barrel 5, a first annular partition plate 14 and a second annular partition plate 15 are sequentially sleeved between the dust removal inner tube and the dust removal outer tube 10 from inside to outside, a plurality of first through holes 16 are formed in the peripheral side of the upper part of the dust removal inner tube 12, a plurality of second through holes 17 are formed in the peripheral side of the lower part of the first partition plate 14, a plurality of third through holes 18 are formed in the peripheral side of the upper part of the second partition plate 15, and a plurality of fourth through holes 19 are formed in the peripheral side of the lower part of the dust removal outer tube 10. A plurality of annular first filter screens 20 are arranged in the area between the first through holes 16 and the second through holes 17 at intervals up and down, a plurality of annular second filter screens 21 are arranged in the area between the second through holes 17 and the third through holes 18 at intervals up and down, a plurality of annular third filter screens 22 are arranged in the area between the third through holes 18 and the fourth through holes 19 at intervals up and down, the pore diameters of the first filter screens 20, the second filter screens 21 and the third filter screens 22 are decreased progressively, and active carbon 23 is filled between every two adjacent first filter screens 20, between every two adjacent second filter screens 21 and between every two adjacent third filter screens 22. The fourth through hole 19 is communicated with an annular pipe 24 sleeved outside the dust removal outer cylinder 10, and the annular pipe 24 is communicated with an exhaust opening of an exhaust fan 25 arranged outside the dust removal outer cylinder 10. The electromagnetic valve 1, the conveyer belt 3, the hydraulic cylinder 9 and the exhaust fan 25 are electrically connected with a control center;

when the dry vibrating materials are split-charged, the conveying belt 3 is moved and conveyed step by step, so that the containing barrel 5 with the empty material bags 6 on each electronic scale 4 can be driven to pass through the lower part of the blanking pipe 2 successively. When a containing barrel 5 reaches the lower part of the blanking pipe 2, the two hydraulic cylinders 9 firstly act, the piston rods of the two hydraulic cylinders extend, and under the cooperation of the telescopic corrugated pipe 13, the whole dust removing outer cylinder 10 can smoothly move downwards and the dust removing inner cylinder 12 is sleeved outside the upper part of the corresponding containing barrel 5. Then, the electromagnetic valve 1 is opened, and the prepared dry vibration material can be sent into the material bag 6 on the corresponding containing barrel 5 through the blanking pipe 2, the telescopic corrugated pipe 13 and the discharging pipe 11. Simultaneously, the electronic scale 4 detects weight information corresponding to the containing barrel 5 in real time and feeds the weight information back to the control center, when the weight information received by the control center reaches a set value, the control center can automatically control and close the electromagnetic valve 1, stop blanking, and operate the hydraulic cylinder 9 again to shrink a piston rod of the hydraulic cylinder to drive the dust removal outer barrel 10 to move upwards for resetting, then the conveyer belt 3 continues to move a station step by step, the containing barrel 5 filled with dry vibration materials is conveyed away, the other empty containing barrel 5 at the rear is moved to the lower part of the blanking pipe 2 again, and quantitative split charging operation is continued according to the steps;

in each sub-packaging and blanking process, the whole dust removing outer cylinder 10 is sleeved on the outer side of the upper part of the corresponding containing barrel 5, so that generated dust can be effectively blocked in the dust removing inner cylinder 12. Meanwhile, under the driving of the pumping force, the dust-containing air blocked in the dust-removing inner cylinder 12 can enter the area between the dust-removing inner cylinder 12 and the first partition plate 14 through the first through holes 16 and flow towards the second through holes 17, so that multiple effective primary filtration and adsorption purification treatment of the dust-containing air can be realized under the mutual cooperation of the first filter screens 20 and the activated carbon 23 between the adjacent two first filter screens 20. Then, the dust-containing air can enter the area between the first partition plate 14 and the second partition plate 15 through the second through holes 17 and flow towards the third through holes 18, so that multiple effective secondary filtration and adsorption purification treatment of the dust-containing air can be realized under the mutual cooperation of the plurality of second filter screens 21 and the activated carbon 23 between the two adjacent second filter screens 21. Then, the dust-containing air can enter the region between the second partition plate 15 and the dust removal outer cylinder 10 through the third through holes 18 again and flow towards the fourth through holes 19, so that multiple effective three-stage filtration and adsorption purification treatment of the dust-containing air can be realized under the mutual cooperation of a plurality of third filter screens 22 and activated carbon 23 between two adjacent third filter screens 22. Finally, clean air after filtration and purification treatment can be collected into the annular tube 24 through the fourth through hole 19 and then pumped and discharged to the external environment by the exhaust fan 25. Therefore, through the structural design, the dust dispersing device not only can effectively avoid the scattering of dust generated during split charging operation, but also can carry out multistage and repeated effective filtration and adsorption purification treatment on the generated dust, and ensure the cleanliness of the air finally discharged, thereby effectively solving the problem of original dust raising, and being more beneficial to environmental protection and the health of maintenance operators. The electromagnetic valve 1, the conveyor belt 3, the control center, the electronic scale 4, the hydraulic cylinder 9 and the exhaust fan 25 are all in the prior art, the specific model of each component can be selected according to the actual situation, the specific structure, the working principle and the like of each component are also in the prior art and are not described in detail herein.

In this embodiment, the inner diameter of the dust removing inner cylinder 12 is larger than the outer diameter of the anchor ear 7, so that the dust removing inner cylinder 12 can smoothly move down and be sleeved on the outer side of the upper part of the corresponding containing barrel 5 during discharging and bagging, and thus the dust removing operation is realized in a matched manner.

In the embodiment, a crushing box 26 is arranged above the blanking pipe 2, the top of the crushing box 26 is communicated with a conveying pipe 27, and the bottom of the crushing box is in an inverted cone shape and is communicated with the blanking pipe 2. The inside of the crushing box 26 is horizontally and rotatably provided with a rotating shaft 28, one end of the rotating shaft 28 extends out of the crushing box 26 and is connected with a motor 29 in a transmission manner, and the motor 29 is electrically connected with the control center. The rotating shaft 28 is provided with a plurality of crushing paddles along the axial direction at intervals, each group of crushing paddles is formed by a plurality of crushing rods 30 which are circumferentially and uniformly distributed on the rotating shaft 28 and are radially and fixedly connected with the rotating shaft 28, the tail end of each crushing rod 30 is in a pointed cone shape, so that during split charging operation, a prepared dry vibration material can be conveyed to the conveying pipe 27 by the conveying pipe 27 and is conveyed into the crushing box 26 through the conveying pipe 27 by the conveying pipe 27, and discharged into a material bag 6 of a corresponding containing barrel 5 through the discharging pipe 2 and the discharging pipe 11 after passing through the crushing box 26, thereby realizing split charging operation. In the process, after the dry vibrating material enters the crushing box 26, the rotating shaft 28 and the crushing rods 30 on the rotating shaft can synchronously rotate under the drive of the motor 29, so that the dry vibrating material can be effectively scattered and crushed, the dry vibrating material agglomerated into blocks in the earlier storage or conveying process can be effectively solved, the quality of the dry vibrating material falling into the corresponding material bags 6 can be ensured, and the quality of bagged finished products of the dry vibrating material can be improved. In actual use, the conventional conveying equipment is electrically connected with the control center, and the motor 29 is electrically connected with the control center, so that the conveying equipment and the motor 29 can be synchronously started and stopped along with the opening and closing of the electromagnetic valve 1, and the quantitative split charging operation is realized in a matched manner.

In this embodiment, be equipped with vibrator 31 on the outside of flourishing barreling 5, vibrator 31 and control center electric connection for when unloading bagging-off, can provide vibration force by vibrator 31 and apply to corresponding flourishing barreling 5, thereby can make the material that falls into in the corresponding pocket 6 distribute more evenly closely knit, avoid appearing sharp heap phenomenon and influence going on smoothly of bagging-off operation.

The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.

Claims (4)

1. The utility model provides a dry-type vibration material partial shipment equipment, includes the unloading pipe that has the solenoid valve, is located conveyer belt and the control center of unloading pipe below, be equipped with a plurality of electronic scale along its direction of delivery interval on the conveyer belt, all be equipped with flourishing barrelhead on every electronic scale, flourishing barrelhead is equipped with the material bag on the barrelhead, the top of material bag turns over flourishing barrelhead and is tied up on the splendid attire barrelhead, its characterized in that, the backup pad has been fixedly cup jointed on the unloading pipe, the left and right sides of backup pad bottom all vertically is equipped with the pneumatic cylinder, and the piston rod of two pneumatic cylinders is down and fixedly connected with same dust removal urceolus, the top and bottom two parts of dust removal urceolus are all sealed and its top intercommunication have the discharging pipe, its interior coaxial dust removal inner tube that is equipped with, the discharging pipe is through flexible bellows and unloading pipe intercommunication, the top and the bottom of dust removal inner tube all open and its top and the interior top fixed connection of dust removal urceolus, bottom intercommunication to the bottom of dust removal urceolus, the dust removing inner cylinder can be sleeved outside the upper part of the containing barrel, a first annular partition plate and a second annular partition plate are sequentially sleeved between the dust removing inner cylinder and the dust removing outer cylinder from inside to outside, a plurality of first through holes are formed in the peripheral side of the upper part of the dust removing inner cylinder, a plurality of second through holes are formed in the peripheral side of the lower part of the first partition plate, a plurality of third through holes are formed in the peripheral side of the upper part of the second partition plate, a plurality of fourth through holes are formed in the peripheral side of the lower part of the dust removing outer cylinder, a plurality of annular first filter screens are arranged in the area between the first through holes and the second through holes at intervals from top to bottom, a plurality of annular second filter screens are arranged in the area between the second through holes and the third through holes at intervals from top to bottom, a plurality of annular third filter screens are arranged in the area between the third through holes and the fourth through holes at intervals, the aperture of the first filter screen, the aperture of the second filter screen and the aperture of the third filter screen are decreased progressively, active carbon is filled between every two adjacent first filter screens, between every two adjacent second filter screens and between every two adjacent third filter screens, the fourth through hole is communicated with an annular pipe sleeved outside the dust removal outer cylinder, the annular pipe is communicated with an exhaust opening of an exhaust fan arranged outside the dust removal outer cylinder, and the electromagnetic valve, the conveying belt, the hydraulic cylinder and the exhaust fan are electrically connected with a control center.

2. The dry vibrating material dispensing apparatus of claim 1, wherein the inner diameter of the dust removal inner barrel is greater than the outer diameter of the staple bolt.

3. The dry vibration material split charging equipment according to claim 1, wherein a crushing box is arranged above the blanking pipe, a conveying pipe is communicated with the top of the crushing box, the bottom of the crushing box is in an inverted cone shape and is communicated with the blanking pipe, a rotating shaft is horizontally and rotationally arranged in the crushing box, one end of the rotating shaft extends out of the crushing box and is connected with a motor in a transmission manner, the motor is electrically connected with a control center, a plurality of crushing paddles are axially and alternately distributed on the rotating shaft, each group of crushing paddles are formed by crushing rods which are circumferentially and alternately distributed on the rotating shaft and are radially and fixedly connected with the rotating shaft, and the tail end of each crushing rod is in a pointed cone shape.

4. The dry vibrating material dispensing apparatus of claim 1, wherein a vibrator is provided on an outer side of the barrel, the vibrator being electrically connected to a control center.

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