CN218966041U

CN218966041U - Novel gate equipment is cut to two robots run through lamp

Info

Publication number: CN218966041U
Application number: CN202222867860.8U
Authority: CN
Inventors: 朱鹏; 顾国宝
Original assignee: Changzhou Xingyu Automotive Lighting Systems Co Ltd
Current assignee: Changzhou Xingyu Automotive Lighting Systems Co Ltd
Priority date: 2022-10-28
Filing date: 2022-10-28
Publication date: 2023-05-05
Anticipated expiration: 2032-10-28

Abstract

The utility model relates to the technical field of automatic equipment, in particular to novel double-robot penetrating lamp shear sprue equipment which comprises a frame, wherein a clamping tool and a manipulator are arranged on the frame, a lamp is clamped on the clamping tool, a sprue shear is connected to the manipulator, the manipulator controls the sprue shear to move to a sprue of the lamp, and scraps at the sprue are sheared by the sprue shear. According to the utility model, the lamp is fixed through the clamping tool, and then the pouring gate scissors are controlled by the mechanical arm to cut off the waste at the pouring gate of the lamp, so that the working efficiency is improved, the working strength of operators is reduced, and the labor cost is also reduced; the two manipulators are staggered when working and cut at the same time, so that the working efficiency can be further improved; the cooperation of leading to the tie-up of tie-up, vertical stopper and compressing tightly the piece realizes the quick fixation to lamps and lanterns, and the lamps and lanterns take place to rock and influence the possibility of shearing effect when reducing shearing, especially can reduce the processing degree of difficulty of some longer lamps and lanterns of length, further lighten operating personnel's burden.

Description

Novel gate equipment is cut to two robots run through lamp

Technical Field

The utility model relates to the technical field of automatic equipment, in particular to novel double-robot through lamp gate shearing equipment.

Background

In the prior art, in order to process the pouring gate existing on the decorative ring lamp produced by the die, a manual hand-held scissors is generally adopted to cut off the pouring gate on the decorative ring.

Because a plurality of pouring gates (more than twenty pouring gates and less than ten pouring gates) are arranged on one penetrating lamp decoration ring, the manual removal treatment efficiency is low, and the labor intensity is high.

Disclosure of Invention

The utility model aims to solve the technical problems that: in order to solve the technical problems that in the prior art, the sprue processing efficiency of the manually processed decorative ring lamp is low and the labor intensity of operators is high, the utility model provides novel double-robot penetrating lamp sprue shearing equipment, and the sprue can be sheared by double robot arms, so that the shearing efficiency is high and the labor intensity of operators is reduced.

The technical scheme adopted for solving the technical problems is as follows: the novel double-robot running through lamp gate shearing equipment comprises a frame, a clamping tool and a manipulator are arranged on the frame, a lamp is clamped on the clamping tool, a gate shearing device is connected to the manipulator, the manipulator controls the gate shearing device to move to the gate of the lamp, and scraps at the gate are sheared by the gate shearing device. According to the novel double-robot penetrating lamp gate shearing equipment, the lamp is fixed through the clamping tool, and then the mechanical arm controls the gate shearing to shear the waste at each gate, so that the labor intensity of operators is reduced, and the working efficiency is improved.

Further, specifically, the manipulator is detachably connected with the sprue scissors through a quick-change mechanism.

Further, the quick-change mechanism comprises an electromagnetic absorption part and an absorbed part, wherein the electromagnetic absorption part is connected to the manipulator, and the absorbed part is connected to the sprue scissors.

Further, the gate scissors comprise a transverse gate scissors and a vertical gate scissors, and the adsorbed piece is connected to the transverse gate scissors or the vertical gate scissors.

Further, the centre gripping frock includes working plate, vertical stopper and compresses tightly the piece, the working plate is located in the frame, vertical stopper is equipped with a plurality of and all is located the working plate, be equipped with the spacing groove that is used for placing the lamps and lanterns on the vertical stopper, spacing groove and lamps and lanterns looks adaptation, compress tightly the piece and locate on the working plate to be used for compressing tightly the lamps and lanterns.

Further, compress tightly the piece and include flexible cylinder, fixed block and compress tightly the pole, flexible cylinder is located on the working plate, flexible cylinder's output is articulated with compressing tightly the pole, the fixed block is located on the flexible cylinder, it has the articulated lever to articulate on the fixed block, the articulated lever is articulated with compressing tightly the pole.

Further, the one end that the hold-down bar was towards vertical stopper is equipped with the compact heap, the compact heap is used for compressing tightly lamps and lanterns.

Further, the working plate is further provided with transverse limiting blocks, two transverse limiting blocks are arranged along the length direction of the working plate, two through grooves are formed in the lamp along the length direction of the working plate, each transverse limiting block is provided with a transverse limiting plate used for being inserted into one through groove, and the two transverse limiting plates are abutted to the side walls close to the two through grooves so as to limit the lamp to slide along the length direction of the working plate.

Further, two manipulators are arranged, and the two manipulators are mutually staggered in working.

The novel double-robot penetrating lamp gate shearing equipment has the beneficial effects that the lamp is fixed through the clamping tool, and then the gate shearing is controlled by the manipulator to shear the waste at the gate of the lamp, so that the working efficiency is improved, the working intensity of operators is reduced, and the labor cost is also reduced; the two manipulators are staggered when working and cut at the same time, so that the working efficiency can be further improved; the cooperation of leading to the horizontal stopper of brother, vertical stopper and compressing tightly the piece is convenient for realize the quick fixation to lamps and lanterns, promotes work efficiency, and lamps and lanterns take place to rock and influence the possibility of shearing effect when reducing shearing, especially can reduce the processing degree of difficulty of some longer lamps and lanterns of length, further lightens operating personnel's burden.

Drawings

The utility model will be further described with reference to the drawings and examples.

Fig. 1 is a schematic view of the overall structure of a gate shearing apparatus embodying the present utility model.

Fig. 2 is a schematic view of a structure of a manipulator embodying the present utility model.

Fig. 3 is a schematic structural diagram of a clamping tool according to the present utility model.

Fig. 4 is a partial enlarged view of a portion a in fig. 3.

Fig. 5 is a schematic diagram of the present utility model for embodying various gates.

In the figure, 1, a rack; 2. a manipulator; 21. pouring gate scissors; 211. transverse sprue scissors; 212. vertical pouring gate scissors; 213. an adsorbed member; 2131. positioning holes; 22. an electromagnetic absorption member; 221. a positioning block; 3. clamping a tool; 31. a work plate; 32. a vertical limiting block; 321. a limit groove; 33. a pressing member; 331. a telescopic cylinder; 332. a fixed block; 333. a pressing rod; 334. a compaction block; 335. a hinge rod; 34. a transverse limiting block; 341. a transverse limiting plate; 4. a lamp; 41. a through groove; 5. gate number 1; 51. gate number 2; 52. gate number 3; 53. gate number 4; 54. gate number 5; 55. gate number 6; 56. a gate 7; 57. a gate 8; 58. a gate 9; 59. gate number 10; 6. a gate 11; 61. gate number 12.

Detailed Description

The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.

As shown in fig. 1 and fig. 2, the novel double-robot penetrating lamp gate shearing equipment comprises a frame 1, wherein a clamping tool 3 and two manipulators 2 are arranged on the frame 1, a lamp 4 is clamped on the clamping tool 3, a gate shearing device 21 is connected to each manipulator 2, the manipulators 2 control the gate shearing device 21 to move to a gate of the lamp 4, and waste at the gate is sheared by the gate shearing device 21. According to the novel double-robot penetrating lamp gate shearing equipment, the lamp 4 is fixed through the clamping tool 3, and then the mechanical arm 2 controls the gate shearing 21 to shear waste materials at each gate, so that the labor intensity of operators is reduced, and the working efficiency is improved.

Referring to fig. 2, in this embodiment, a joint card brand collaboration robot is selected as the manipulator 2, and the model is JAKA Zu5. The model of the device can bear load mass operation within 5 KG. The device is divided into 6 joints and two connecting arms, and can move randomly in a spherical space taking a base as a circle center, and the maximum radius is 786mm.

Referring to fig. 2, the manipulator 2 is detachably connected to the gate shear 21 through a quick-change mechanism, the quick-change mechanism includes an electromagnetic adsorption member 22 and an adsorbed member 213, the electromagnetic adsorption member 22 is fixedly connected to the manipulator 2, and the adsorbed member 213 is fixedly connected to the gate shear 21. The electromagnetic absorbing member 22 is fixedly connected with a positioning block 221, and the absorbed member 213 is provided with a positioning hole 2131 for inserting the positioning block 221. The electromagnetic adsorption member 22 is an electromagnet, and generates a suction force when the electromagnet is electrified, and the adsorbed member 213 is made of a substance that can be adsorbed by magnetic force, and may be iron. When the manipulator 2 is required to be connected to the gate shear 21, the positioning hole 2131 of the attracted member 213 is fitted over the positioning block 221, and then the electromagnetic attraction member 22 is energized to attract the attracted member 213, thereby fixing the gate shear 21 to the manipulator 2.

Referring to fig. 2, the gate shears 21 include a lateral gate shears 211 and a vertical gate shears 212, the lateral gate shears 211 facilitating shearing of laterally disposed gate scraps, and the vertical gate shears 212 facilitating shearing of vertically disposed gate scraps. The axis of the positioning hole on the transverse gate shear 211 is perpendicular to the axis of the cylinder on the transverse gate shear 211, and the positioning hole on the vertical gate shear 212 is coaxial with the cylinder of the vertical gate shear 212. When the transverse sprue shears 211 are used for shearing vertically arranged sprue waste, the manipulator 2 needs to rotate more than the vertical sprue shears 212 in one direction, so that the proper sprue shears 21 are arranged according to the direction of the sprue waste, the action of the manipulator 2 can be reduced, and the working efficiency is further improved. In the embodiment, the sprue scissors 21 can be in the form of F3CTL, the length of the knife edge is about 34mm, the requirement of the sprue scissors 21 is met, and meanwhile, the smaller knife edge can move to the root of the sprue more easily under the motion trail, and the sprue scissors cannot collide and interfere with the lamp 4 and the tool.

Referring to fig. 3 and 4, the clamping fixture 3 comprises a working plate 31, a vertical limiting block 32 and a pressing piece 33, wherein the working plate 31 is fixedly connected to the frame 1, the vertical limiting block 32 is provided with four limiting grooves 321 which are used for placing the lamp 4 and are arranged on the working plate 31, and the limiting grooves 321 are matched with the lamp 4. The compressing part 33 comprises a telescopic cylinder 331, a fixed block 332 and a compressing rod 333, wherein the telescopic cylinder 331 is fixedly connected to the working plate 31, the output end of the telescopic cylinder 331 is hinged to the compressing rod 333, the fixed block 332 is fixedly connected to the telescopic cylinder 331, a hinge rod 335 is hinged to the fixed block 332, and the hinge rod 335 is hinged to the compressing rod 333. One end of the compressing rod 333 facing the vertical limiting block 32 is connected with a compressing block 334, the compressing block 334 is used for compressing the lamp 4, the compressing block 334 can be in threaded connection with the compressing rod 333, the height of the bottom surface of the compressing block 334 is convenient to adjust, and the lamp 4 with different heights is convenient to use.

Referring to fig. 4, the working plate 31 is further fixedly connected with two lateral limiting blocks 34, the two lateral limiting blocks 34 are arranged along the length direction of the working plate 31, two through grooves 41 are formed in the lamp 4 along the length direction of the working plate 31, each lateral limiting block 34 is provided with a lateral limiting plate 341 for being inserted into one through groove 41, and the two lateral limiting plates 341 are abutted to the side walls close to the two through grooves 41 so as to limit the lamp 4 to slide along the length direction of the working plate 31.

The two transverse limiting plates 341 limit the length direction of the lamp 4, and the pressing piece 33 cooperates with the vertical limiting block 32 to limit the height and width directions of the lamp 4, so that the lamp 4 is reliably fixed. Meanwhile, the two transverse limiting plates 341 are also convenient for positioning the lamp 4, so that an operator does not need to spend time for alignment, and the clamping efficiency of the lamp 4 is improved.

Referring to fig. 5, 12 gates, i.e., gate 5 No. 1, gate 2 No. 51, gate 3 No. 52, gate 4 No. 53, gate 5 No. 54, gate 6 No. 55, gate 7 No. 56, gate 8 No. 57, gate 9 No. 58, gate 10 No. 59, gate 11 No. 65, gate 12 No. 6151 are provided on the lamp 4 in this embodiment, wherein the gate scraps at gate 5 No. 2, gate 51 No. 3, gate 52 No. 4, gate 53 No. 5, gate 54 and gate 55 are provided in the horizontal direction, and the gate scraps at gate 56 No. 8, gate 57 No. 9, gate 58 No. 10, gate 59 No. 11, gate scraps at gate 6151 are provided in the vertical direction, and the horizontal gate shears 211 are provided on the robot 2 on the left side and the robot 2 on the right side in the figure, and the horizontal gate shears 211 are provided in the vertical direction in the initial state, so that the vertically provided gate scraps are easily sheared.

The risk of collision is taken into account, so that a large buffer space distance is always ensured for the position of the double manipulator 2. The right manipulator 2 firstly processes a gate 6151 of No. 12; the left hand first handles gate number 9 58. Then the double manipulators 2 move leftwards simultaneously, the right manipulator 2 processes the gate number 11 65, and the left manipulator 2 processes the gate number 8 57; then the double robot 2 moves leftward again, the right robot 2 handles the gate No. 10 59, and the left robot 2 handles the gate No. 7 56. Then the tail end of the manipulator 2 changes direction, so that the sprue scissors 21 change from the vertical direction to the horizontal direction, the two manipulators 2 move rightwards at the same time, and the right manipulator 2 sequentially processes gates 55 of No. 5, no. 3 and No. 6; the left manipulator 2 processes gates 51 of numbers 4, 1, and 2 in order. And then returning to the initial position, finishing shearing the pouring gate waste of the lamp 4, and then waiting for the next machined piece. When the lamp 4 is processed, the vertical gate scissors 212 can be firstly arranged on the mechanical arm 2, after the gates 6151 of the numbers 7, 8, 9, 10, 11 and 12 are processed, the vertical gate scissors 212 are replaced by the transverse gate scissors 211, and then the gates 55 of the numbers 1, 2, 3, 4, 5 and 6 are continuously processed, so that the tail end of the mechanical arm 2 is enabled to be less in direction change, and the processing efficiency is improved.

Working principle: the lamp 4 is fixed through the clamping tool 3, and then the pouring gate scissors 21 are controlled through the manipulator 2 to cut off waste materials at the pouring gate of the lamp 4, so that the working efficiency is improved, the working strength of operators is reduced, and the labor cost is also reduced; the two manipulators 2 are staggered when working and cut at the same time, so that the working efficiency can be further improved; the cooperation of leading to the tie-up block 34, vertical stopper 32 and compressing tightly piece 33 is convenient for realize the quick fixation to lamps and lanterns 4, promotes work efficiency, and lamps and lanterns 4 take place to rock and influence the possibility of shearing the effect when reducing shearing, especially can reduce the processing degree of difficulty of some longer lamps and lanterns 4 of length, further lightens operating personnel's burden.

With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.

Claims

1. Novel gate equipment is cut to two robots run through lamp, its characterized in that: including frame (1), be equipped with centre gripping frock (3) and manipulator (2) on frame (1), the centre gripping has lamps and lanterns (4) on centre gripping frock (3), be connected with runner scissors (21) on manipulator (2), runner scissors (21) are controlled to manipulator (2) move to the runner department of lamps and lanterns (4) to cut the waste material of runner department by runner scissors (21).

2. The novel dual robot through-lamp scissor gating apparatus of claim 1, wherein: the manipulator (2) is detachably connected with the pouring gate scissors (21) through a quick-change mechanism.

3. The novel dual robot through-lamp scissor gating apparatus of claim 2, wherein: the quick-change mechanism comprises an electromagnetic absorption part (22) and an absorbed part (213), wherein the electromagnetic absorption part (22) is connected to the manipulator (2), and the absorbed part (213) is connected to the pouring gate shear (21).

4. The novel dual robot through-lamp scissor gating apparatus of claim 3, wherein: the gate shear (21) comprises a transverse gate shear (211) and a vertical gate shear (212), and the adsorbed piece (213) is connected to the transverse gate shear (211) or the vertical gate shear (212).

5. The novel dual robot through-lamp scissor gating apparatus of claim 1, wherein: the clamping tool (3) comprises a working plate (31), vertical limiting blocks (32) and a compressing piece (33), wherein the working plate (31) is arranged on the frame (1), the vertical limiting blocks (32) are provided with a plurality of limiting grooves (321) used for placing lamps (4) and arranged on the working plate (31), the limiting grooves (321) are matched with the lamps (4), and the compressing piece (33) is arranged on the working plate (31) and used for compressing the lamps (4).

6. The novel dual robot through-lamp scissor gating apparatus of claim 5, wherein: the compressing piece (33) comprises a telescopic cylinder (331), a fixed block (332) and a compressing rod (333), wherein the telescopic cylinder (331) is arranged on the working plate (31), the output end of the telescopic cylinder (331) is hinged to the compressing rod (333), the fixed block (332) is arranged on the telescopic cylinder (331), a hinging rod (335) is hinged to the fixed block (332), and the hinging rod (335) is hinged to the compressing rod (333).

7. The novel dual robot through-lamp scissor gating apparatus of claim 6, wherein: one end of the pressing rod (333) facing the vertical limiting block (32) is provided with a pressing block (334), and the pressing block (334) is used for pressing the lamp (4).

8. The novel dual robot through-lamp scissor gating apparatus of claim 5, wherein: the lamp is characterized in that the working plate (31) is further provided with transverse limiting blocks (34), the transverse limiting blocks (34) are arranged two along the length direction of the working plate (31), the lamp (4) is provided with two through grooves (41) along the length direction of the working plate (31), each transverse limiting block (34) is provided with a transverse limiting plate (341) used for being inserted into one through groove (41), and the two transverse limiting plates (341) are abutted to the side walls close to the two through grooves (41) so as to limit the lamp (4) to slide along the length direction of the working plate (31).

9. The novel dual robot through-lamp scissor gating apparatus of claim 1, wherein: the two manipulators (2) are arranged, and the two manipulators (2) are staggered when working.