CN218965748U - Track slab and segment collinear production line - Google Patents

Abstract

The utility model discloses a track plate and segment collinear production line, which has the technical scheme that: the track plate and duct piece collinear production line comprises a duct piece mold opening device and a duct piece mold releasing device, wherein a transfer station is arranged beside the duct piece mold opening device and the duct piece mold releasing device, one side of the transfer station is a movable stop zone, one side of the movable stop zone is a mold feeding channel, the other side of the movable stop zone is a mold discharging channel, a turnover zone, a track plate detection zone and a manual anchor sealing zone are arranged beside the transfer station, one side of the movable stop zone is provided with a static stop zone, a plurality of two pouring stations are arranged in the static stop zone, a mold descending device for hoisting molds to the pouring stations is arranged in the static stop zone, and a duct piece rough plastering station for roughly plastering the duct pieces is arranged in the static stop zone; the track plate and duct piece collinear production line improves the utilization rate of the production line, adopts the collinear production of the prestressed and non-prestressed track plates, and is compatible with the production of duct pieces.

Description

Track slab and segment collinear production line

Technical Field

The utility model relates to the field of buildings, in particular to a track plate and duct piece collinear production line.

Background

The track plate and the duct piece are two different products, wherein the track plate is a novel rail lower part which is in a plate body structure type and is used for supporting and fixing a steel rail and distributing the load transmitted by a train through the steel rail to a substrate below the plate; the shield segment is a main assembly component for shield construction, is the innermost barrier of a tunnel, bears the functions of resisting soil layer pressure, groundwater pressure and some special loads, and is applied to a track and a tunnel.

For example, the prior Chinese patent with publication number of CN111186012A discloses an automatic production line of a rail plate for a high-speed railway, in particular to an automatic production line of a rail plate for a railway. The automatic mold transferring and transferring device comprises a central control room, transverse rails and longitudinal rails, wherein the transverse rails and the longitudinal rails are connected in a crisscross manner to form a closed circulation production line, an operation system is arranged on the production line, the operation system comprises a mold transferring trolley capable of advancing and retreating along the transverse rails or the longitudinal rails and a mold transferring operation trolley capable of transferring rails on the crisscross transverse rails and the longitudinal rails, a plurality of station devices are arranged along the line of the production line, and each station device is provided with four support points which are a group of mold supports capable of positioning and placing the molds.

The utility model discloses a rail plate automatic production line, which comprises a rail plate mould, a transfer device, and a tensioning device, a pouring device, a vibrating device, a steam curing device, a stretching device and a demoulding device which are sequentially arranged along the transfer device, wherein the rail plate mould comprises a bottom plate and side plates connected to the periphery of the bottom plate, each side plate is provided with a row of tensioning holes along the length direction of the corresponding side plate, the tensioning device comprises a tensioning rod and a tensioning driving device, the tensioning rod is internally provided with tensioning steel bars, and the tensioning rod is provided with a limiting device.

The above patents all have certain automation capabilities, but they still have some drawbacks such as: the method is not suitable for synchronous production of the track plate and the duct piece.

Disclosure of Invention

In view of the problems mentioned in the background art, an object of the present utility model is to provide a track slab and segment collinear production line, so as to solve the problems mentioned in the background art.

The technical aim of the utility model is realized by the following technical scheme:

the utility model provides a track slab and a section of jurisdiction collineation production line, includes section of jurisdiction die sinking device and section of jurisdiction shedder, section of jurisdiction die sinking device and the other station that is provided with of section of jurisdiction shedder transport the station, one side of transporting the station is for moving the district of stopping, one side of moving the district of stopping is the demolding passageway, it is provided with upset district, track slab detection zone and artifical anchor sealing district to transport the station side, one side of moving the district of stopping is provided with quiet district, be provided with two stations of pouring of a plurality of in the quiet district of stopping, be provided with the mould decline device that is used for hoisting mould to pouring the station in the quiet district of stopping, one side of moving the district of stopping is provided with top mould operation passback passageway, be provided with clear mould station, compound mould station, coating agent station, reinforcing bar cage income mould station and mould conveyer in the passway of kiln, one side of going out the mold passageway is provided with the maintenance, a plurality of maintenance and import and export, a plurality of maintenance sides are provided with independent maintenance respectively.

Preferably, the die descending device walks in the dead zone through a travelling crane.

Preferably, a duct piece fine plastering station for duct piece fine plastering is arranged in the static stop zone.

Preferably, a transverse moving mechanism is arranged at the top of the kiln top die operation return channel.

Preferably, 4 channels are reserved in the kiln top die operation return channel.

Preferably, the pouring station is provided with a mould air ramming device.

In summary, the utility model has the following advantages:

the track plate and duct piece collinear production line improves the utilization rate of the production line, adopts the collinear production of the prestressed and non-prestressed track plates, and is compatible with the production of duct pieces; fully utilizing the area of the kiln, circulating kiln roof and arranging light load equipment on the kiln roof, and increasing the productivity of unit area; the production line adopts a 1+14 mode, namely 1 production line and 14 independent curing kilns, and can be used independently or simultaneously according to the productivity requirement; two width dimensions are set: 8 pieces of 7.3 meters and 6 pieces of 5.5 meters are compatible with different-size production aiming at various specifications of track plates and duct pieces, the space of the steam curing kiln is reasonably utilized, and energy sources are saved; the inlet and the outlet of the independent curing kiln are respectively arranged at two sides of the curing kiln, and the independent curing kiln is transported by the rail trolley, so that the production efficiency is improved; after the die descends from the kiln top, 4 channels are reserved, so that the duct piece and the track plate are convenient to circulate; the static stop station is increased, and the productivity of unit area is improved; 4 channels share the rough plastering device of the pipe piece rough plastering station, and after rough plastering, the rough plastering device is ferred through a traversing mechanism, and the pipe piece rough plastering station is arranged at the inlet of the mold feeding channel, so that balance of beat and static stop time is met; 2 channels are arranged on the kiln top, so that 2 specifications of duct pieces and track plates can be circulated conveniently; the kiln top reinforcement cage is provided with a transverse moving mechanism, and is convenient to lift into an on-line mould after transverse moving.

Drawings

FIG. 1 is one of the structural arrangements of the present utility model;

FIG. 2 is a second structural layout of the present utility model;

FIG. 3 is a second structural layout of the present utility model.

Reference numerals: 1. a duct piece mold opening device; 2. a duct piece demoulding device; 3. a transfer station; 4. a stop zone; 5. a die inlet channel; 6. a demolding channel; 7. a turnover area; 8. a track plate detection zone; 9. manually sealing the anchor area; 10. a dead zone; 11. pouring a station; 12. a die lowering device; 13. a segment rough plastering station; 14. the kiln top mould operates the return channel; 15. a die cleaning station; 16. a mold closing station; 17. a mold release agent coating station; 18. a reinforcement cage is put into a mould station; 19. the embedded part enters a mould station; 20. a mold transporting device; 21. curing the kiln; 22. an independent curing kiln; 23. a segment finish-finishing station; 24. and the mould air ramming device.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 to 3, a track plate and duct piece collineation production line, including duct piece die sinking device 1 and duct piece demoulding device 2, duct piece die sinking device 1 is provided with transfer station 3 with duct piece demoulding device 2 side, one side of transfer station 3 is for moving stop zone 4, one side of moving stop zone 4 is mould entering passageway 5, the opposite side of moving stop zone 4 is mould stripping passageway 6, transfer station 3 side is provided with upset district 7, track plate detection zone 8 and artifical anchor sealing district 9, one side of moving stop zone 4 is provided with quiet stop zone 10, be provided with two pouring stations 11 in quiet stop zone 10, be provided with the mould decline device 12 that is used for hoisting mould to pouring station 11 in quiet stop zone 10, be provided with the section of jurisdiction coarse surface station 13 that is used for the coarse plaster face in quiet stop zone 10, one side of moving stop zone 4 is provided with a mould operation return passageway 14, be provided with in kiln top mould operation return passageway 14 clear mould 15, mould release agent 16, coating 17, prefabricated kiln station 18, kiln entry and curing device 21 are provided with a plurality of kiln die entering station 21 respectively, curing device 21 is provided with a plurality of curing device 21 in quiet mould entering into kiln, curing device 21.

Referring to fig. 1 to 3, the mold descent device 12 is walked in the dead zone 10 by a crane; a duct piece fine plastering station 23 for duct piece fine plastering is arranged in the static stop zone 10; wherein the top of the kiln top mold operation return channel 14 is provided with a traversing mechanism; 4 channels are reserved in the kiln top die operation return channel 14; wherein the pouring station 11 is provided with a mould air ramming device 24.

Referring to fig. 1 to 3, the track plate and duct piece collinear production line improves the utilization rate of a production line, adopts the collinear production of a prestressed track plate and a non-prestressed track plate, and is compatible with the production of duct pieces; fully utilizing the area of the kiln, circulating kiln roof and arranging light load equipment on the kiln roof, and increasing the productivity of unit area; the production line adopts a 1+14 mode, namely 1 production line and 14 independent curing kilns 2221, and can be used independently or simultaneously according to the productivity requirement; two width dimensions are set: 8 pieces of 7.3 meters and 6 pieces of 5.5 meters are compatible with different-size production aiming at various specifications of track plates and duct pieces, the space of the steam curing kiln is reasonably utilized, and energy sources are saved; the inlets and the outlets of the independent curing kilns 2221 are respectively arranged at two sides of the curing kiln 21, and the production efficiency is improved by transporting the independent curing kilns through the rail trolley; after the die descends from the kiln top, 4 channels are reserved, so that the duct piece and the track plate are convenient to circulate; the static stop station is increased, and the productivity of unit area is improved; 4 channels share the rough plastering device of the duct piece rough plastering station 13, and after rough plastering, the duct piece rough plastering station 13 is arranged at the inlet of the die feeding channel 5 through the traversing mechanism for ferrying, so that balance of beat and static stop time is met; 2 channels are arranged on the kiln top, so that 2 specifications of duct pieces and track plates can be circulated conveniently; the kiln top reinforcement cage is provided with a transverse moving mechanism, and is convenient to lift into an on-line mould after transverse moving.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A track board and section of jurisdiction collineation production line, its characterized in that: including section of jurisdiction die sinking device (1) and section of jurisdiction shedder (2), be provided with transfer station (3) by section of jurisdiction die sinking device (1) and section of jurisdiction shedder (2), one side of transfer station (3) is movable stop zone (4), one side of movable stop zone (4) is advance mould passageway (5), the opposite side of movable stop zone (4) is demolding passageway (6), be provided with upset district (7), track slab detection zone (8) and artifical seal anchor district (9) by transfer station (3), one side of movable stop zone (4) is provided with quiet stop zone (10), be provided with two pouring stations (11) of a plurality of in quiet stop zone (10), be provided with in quiet stop zone (10) and be used for hoisting mould to pour mould descending device (12) of station (11), be provided with in quiet stop zone (10) and be used for the thick surface station (13) of section of jurisdiction thick plaster of pipe, one side of movable stop zone (4) is provided with kiln operation passageway (14), die-top operation passageway (16), transfer station (19), die-sinking station (20) are gone into in the die station (20), one side of the demolding channel (6) is provided with a plurality of curing kilns (21), and the inlet and outlet sides of the curing kilns (21) are respectively provided with independent curing kilns (22) (21).

2. The track slab and segment collinear production line according to claim 1, wherein: the mould descending device (12) walks in the dead zone (10) through a travelling crane.

3. The track slab and segment collinear production line according to claim 1, wherein: and a duct piece fine plastering station (23) for duct piece fine plastering is arranged in the static stop zone (10).

4. The track slab and segment collinear production line according to claim 1, wherein: and a traversing mechanism is arranged at the top of the kiln top die operation return channel (14).

5. The track slab and segment collinear production line according to claim 1, wherein: 4 channels are reserved in the kiln top die operation return channel (14).

6. The track slab and segment collinear production line according to claim 1, wherein: the pouring station (11) is provided with a die air ramming device (24).

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