CN218950653U - Take-up device for flat electromagnetic wire production - Google Patents
Take-up device for flat electromagnetic wire production Download PDFInfo
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- CN218950653U CN218950653U CN202223217614.4U CN202223217614U CN218950653U CN 218950653 U CN218950653 U CN 218950653U CN 202223217614 U CN202223217614 U CN 202223217614U CN 218950653 U CN218950653 U CN 218950653U
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Abstract
The utility model discloses a take-up device for flat electromagnetic wire production, which moves a wire cylinder to the lower part of a lifting winding driving mechanism through the cooperation between a wire cylinder feeding mechanism and a rotary wire cylinder conveying mechanism; fixing the wire cylinder through a lifting winding driving mechanism, driving the wire cylinder to rotate, guiding the wire collecting position of the flat electromagnetic wire on the wire cylinder through an enamelled wire mechanism, matching the wire collecting position and the wire collecting position to complete wire collection of the flat electromagnetic wire, and finally cutting the flat electromagnetic wire through a wire cutting mechanism to complete wire collection on the wire cylinder; discharging the wire barrel completed with wire winding from the finished product pushing mechanism under the rotation action of the rotary wire barrel conveying mechanism; at the same time, the wire heads of the flat electromagnetic wires are sent to the wire grooves on the wire drums below the lifting winding driving mechanism through the wire cutting mechanism and are fixed through the descending of the lifting winding driving mechanism. The utility model has the characteristics of effectively improving the wire collecting efficiency and facilitating the fixation of the wire ends.
Description
Technical Field
The utility model relates to an enameled wire take-up mechanism, in particular to a take-up device for flat electromagnetic wire production.
Background
The production process of the flat electromagnetic wire mainly comprises the steps of wire passing through a round die, wire passing through a flat die, on-line short-circuit direct-current annealing, deionized water ultrasonic heat cleaning, painting, baking, lubricating oil smearing, active wire collecting and the like. The line of receiving of enamelled flat wire generally adopts ordinary copper round enameled wire admission machine to operate, when changing a section of thick bamboo, needs the manual work to change to through artifical fixed line head end, whole line process needs the manual work to cooperate with the admission machine to realize promptly, and line efficiency is lower, and the cost of labor is higher. Meanwhile, the wire end fixing mode on the wire barrel of the existing copper round enameled wire winding machine is not suitable for the flat enameled wire, the wire end fixing is troublesome, and the quality of a part of flat electromagnetic wires is easily affected by adopting the wire end fixing mode on the wire barrel of the existing copper round enameled wire winding machine. Therefore, the prior art has the defects of lower wire collecting efficiency and more troublesome wire end fixing.
Disclosure of Invention
The utility model aims to provide a wire collecting device for flat electromagnetic wire production. The utility model has the characteristics of effectively improving the wire collecting efficiency and facilitating the fixation of the wire ends.
The technical scheme of the utility model is as follows: the winding device for flat electromagnetic wire production comprises a frame, wherein an enameled wire guide mechanism is arranged above one end of the frame, a lifting winding driving mechanism is arranged above the other end of the frame, a rotary wire cylinder conveying mechanism is arranged below the lifting winding driving mechanism, a finished product pushing mechanism is arranged below the rotary wire cylinder conveying mechanism, and a wire cylinder feeding mechanism is arranged in the middle of the other side of the rotary wire cylinder conveying mechanism; a wire cutting and feeding mechanism is arranged between the lifting winding driving mechanism and the enameled wire guiding mechanism; the rotary wire cylinder conveying mechanism is provided with a wire cylinder.
In the wire collecting device for flat electromagnetic wire production, the enameled wire guide mechanism comprises a vertically distributed screw rod assembly, a lifting follow-up sliding block is arranged on the screw rod assembly, and a wire ring is arranged at the front end of the lifting follow-up sliding block.
In the above flat electromagnetic wire production wire winding device, the lifting winding driving mechanism comprises a top base, a lifting hydraulic rod is arranged below the top base, a first lifting base is arranged below the lifting hydraulic rod, a driving motor is arranged below the first lifting base, and a rotating sleeve is arranged on an output shaft of the driving motor.
In the wire collecting device for flat electromagnetic wire production, the rotary sleeve comprises a sleeve body, and four annular uniformly distributed clamping grooves are formed in the bottom of the sleeve body.
In the wire collecting device for flat electromagnetic wire production, the rotary wire cylinder conveying mechanism comprises a support frame, a rotary shaft is arranged in the middle of the support frame, and four support rods which are uniformly distributed in a ring shape are arranged on the rotary shaft; the rotating shaft is connected with a rotating motor; the bottom of the supporting rod is provided with an upper base and a lower base, the lower base is provided with a lifting cylinder, a second lifting base is arranged above the lifting cylinder, and four telescopic clamping blocks which are uniformly distributed are arranged on the second lifting base; the upper base is provided with an opening matched with the telescopic clamping block.
In the wire collecting device for flat electromagnetic wire production, the wire cylinder comprises a cylinder body, annular discs are arranged at the upper end and the lower end of the cylinder body, 4 wire grooves which are annularly distributed are formed in the inner wall surfaces of the upper end and the lower end of the cylinder body, and wire clamping sheets are arranged at the inner sides of the wire grooves; the surface of the annular disk is provided with a limit groove corresponding to the position of the wire groove.
In the wire collecting device for flat electromagnetic wire production, the wire cylinder feeding mechanism comprises a vertically arranged wire cylinder bin, a discharge hole is formed in the bottom of the wire cylinder bin, and a pushing cylinder and a pushing plate are arranged on the side face of the discharge hole; limiting convex blocks corresponding to the limiting grooves are arranged on the left inner wall surface and the right inner wall surface of the wire barrel storage bin.
In the wire collecting device for flat electromagnetic wire production, the wire cutting and feeding mechanism comprises a front moving cylinder and a rear moving cylinder, wherein the output end of the front moving cylinder and the rear moving cylinder are provided with a movable mounting seat, a wire cutting pliers is arranged in the middle of the movable mounting seat, a first transverse screw rod assembly is arranged at the wire inlet end of the movable mounting seat, a sliding base is arranged at the front end of the transverse screw rod assembly, and a wire feeding clamp is arranged on the sliding base; the wire outlet end of the movable mounting seat is provided with a second transverse screw rod assembly, a wire plug sliding seat is arranged on the second transverse screw rod assembly, and a wire plug clamp is arranged on the wire plug sliding seat.
In the wire collecting device for flat electromagnetic wire production, the finished product pushing mechanism comprises a bottom frame, a blanking hole is formed in the upper portion of the bottom frame, an arc-shaped anti-falling plate is arranged on one feeding side of the blanking hole, and an air cylinder and a discharging plate are arranged on the side face below the blanking hole.
Compared with the prior art, the automatic wire winding and discharging device comprises a frame, an enameled wire guide mechanism, a lifting winding driving mechanism, a rotary wire cylinder conveying mechanism, a finished product pushing mechanism, a wire cylinder feeding mechanism and a wire cutting and feeding mechanism, so that automatic wire winding and discharging operation of flat electromagnetic wires is realized, the wire cylinder can be automatically replaced, manual operation is replaced, the wire winding efficiency is effectively improved, and the labor cost is reduced. Specifically, the structure of the wire barrel is reasonably optimized and improved, the clamping groove is formed in the bottom of the rotary sleeve and matched with the wire clamping piece, so that positioning and driving rotation can be realized on one hand, and interference fit between the clamping groove and the wire clamping piece is realized on the other hand, wire clamping is realized, fixing and clamping of a wire head can be greatly facilitated, and influence of a wire head fixing mode on quality of part of flat electromagnetic wires is reduced. Simultaneously, through set up the spacing groove on the ring dish, set up spacing lug on the interior wall of online section of thick bamboo feed bin to set up telescopic fixture block that can stretch out and draw back in rotary type line section of thick bamboo conveying mechanism's bracing piece bottom, thereby can guarantee the accurate location and the material loading of line section of thick bamboo. In summary, the utility model has the characteristics of effectively improving the wire collecting efficiency and facilitating the fixation of the wire ends.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a structural view of a rotary spool transfer mechanism;
FIG. 3 is a structural view of a rotating sleeve;
FIG. 4 is a cross-sectional view of the spool;
FIG. 5 is a top view of the wire spool;
fig. 6 is a top view of the wire cutting mechanism.
The marks in the drawings are: 1-frame, 2-enameled wire mechanism, 3-lifting winding driving mechanism, 4-rotary wire cylinder conveying mechanism, 5-finished product pushing mechanism, 6-wire cylinder feeding mechanism, 7-wire cutting mechanism, 8-wire cylinder, 201-screw rod assembly, 202-lifting follow-up slide block, 203-wire ring, 301-top base, 302-lifting hydraulic rod, 303-first lifting base, 304-driving motor, 305-rotary sleeve, 351-sleeve body, 352-clamping groove, 401-supporting frame, 402-rotating shaft, 403-supporting rod, 404-telescopic clamping block, 405-upper base, 406-lower base, 407-lifting cylinders, 408-second lifting bases, 801-cylinders, 802-ring plates, 803-wire slots, 804-wire clamping sheets, 805-limiting slots, 601-wire cylinder bins, 602-discharge holes, 603-pushing cylinders, 604-pushing plates, 701-back-and-forth moving cylinders, 702-movable mounting bases, 703-wire cutters, 704-first transverse screw assemblies, 705-sliding bases, 706-wire feeding clamps, 707-second transverse screw assemblies, 708-wire feeding sliding seats, 709-wire feeding clamps, 501-underframe, 502-blanking holes, 503-arc-shaped anti-drop plates, 504-cylinders, 505-discharge plates.
Detailed Description
The utility model is further illustrated by the following figures and examples, which are not intended to be limiting.
Examples. The winding device for flat electromagnetic wire production comprises a frame 1, wherein an enameled wire guide mechanism 2 is arranged above one end of the frame 1, a lifting winding driving mechanism 3 is arranged at the upper part of the other end of the frame 1, a rotary wire cylinder conveying mechanism 4 is arranged below the lifting winding driving mechanism 3, a finished product pushing mechanism 5 is arranged below the rotary wire cylinder conveying mechanism 4, and a wire cylinder feeding mechanism 6 is arranged in the middle of the other side of the rotary wire cylinder conveying mechanism 4; a wire cutting and feeding mechanism 7 is arranged between the lifting winding driving mechanism 3 and the enameled wire guiding mechanism 2; the rotary wire cylinder conveying mechanism 4 is provided with a wire cylinder 8.
The enameled wire guide mechanism 2 comprises a vertically distributed screw rod assembly 201, a lifting follow-up sliding block 202 is arranged on the screw rod assembly 201, and a wire ring 203 is arranged at the front end of the lifting follow-up sliding block 202.
The lifting winding driving mechanism 3 comprises a top base 301, a lifting hydraulic rod 302 is arranged below the top base 301, a first lifting base 303 is arranged below the lifting hydraulic rod 302, a driving motor 304 is arranged below the first lifting base 303, and a rotating sleeve 305 is arranged on an output shaft of the driving motor 304.
The rotary sleeve 305 comprises a sleeve body 351, and four annular clamping grooves 352 which are uniformly distributed are formed in the bottom of the sleeve body 351.
The rotary wire cylinder conveying mechanism 4 comprises a support frame 401, a rotary shaft 402 is arranged in the middle of the support frame 401, and four support rods 403 which are uniformly distributed in a ring shape are arranged on the rotary shaft 402; a rotating motor is connected to the rotating shaft 402; an upper base 405 and a lower base 406 are arranged at the bottom of the supporting rod 403, a lifting cylinder 407 is arranged on the lower base 406, a second lifting base 408 is arranged above the lifting cylinder 407, and four telescopic clamping blocks 404 which are uniformly distributed are arranged on the second lifting base 408; the upper base 405 is provided with an opening matched with the telescopic clamping block 404.
The wire barrel 8 comprises a barrel 801, annular discs 802 are arranged at the upper end and the lower end of the barrel 801, 4 wire slots 803 which are annularly distributed are arranged on the inner wall surfaces of the upper end and the lower end of the barrel 801, and wire clamping sheets 804 are arranged on the inner sides of the wire slots 803; the surface of the ring plate 802 is provided with a limit groove 805 corresponding to the position of the wire groove 803.
The wire cylinder feeding mechanism 6 comprises a vertically arranged wire cylinder bin 601, a discharge hole 602 is formed in the bottom of the wire cylinder bin 601, and a pushing cylinder 603 and a pushing plate 604 are arranged on the side face of the discharge hole 602; limiting convex blocks corresponding to the limiting grooves 805 are arranged on the left inner wall surface and the right inner wall surface of the wire cylinder bin 601.
The wire cutting and feeding mechanism 7 comprises a front-back moving cylinder 701, wherein the output end of the front-back moving cylinder 701 is provided with a movable mounting seat 702, the middle part of the movable mounting seat 702 is provided with a wire cutting pliers 703, the wire inlet end of the movable mounting seat 702 is provided with a first transverse screw assembly 704, the front end of the transverse screw assembly 704 is provided with a sliding base 705, and the sliding base 705 is provided with a wire feeding clamp 706; the outlet end of the movable mounting seat 702 is provided with a second transverse screw rod assembly 707, the second transverse screw rod assembly 707 is provided with a wire insertion sliding seat 708, and the wire insertion sliding seat 708 is provided with a wire insertion clamp 709.
The finished product pushing equipment 5 includes chassis 501, and chassis 501 upper portion is equipped with blanking hole 502, and blanking hole 502 feeding side is equipped with arc anticreep board 503, and the side of blanking hole 502 below is equipped with cylinder 504 and discharge plate 505.
The wire clamping piece comprises two clamping pieces which are distributed on two sides of the wire slot.
The rotating shaft is provided with a belt pulley, the output end of the rotating motor is also provided with a belt pulley, and a transmission belt is arranged between the two belt pulleys.
A take-up process for flat electromagnetic wire production moves a wire cylinder to the lower part of a lifting winding driving mechanism through the cooperation between a wire cylinder feeding mechanism and a rotary wire cylinder conveying mechanism; fixing the wire cylinder through a lifting winding driving mechanism, driving the wire cylinder to rotate, guiding the wire collecting position of the flat electromagnetic wire on the wire cylinder through an enamelled wire mechanism, matching the wire collecting position and the wire collecting position to complete wire collection of the flat electromagnetic wire, and finally cutting the flat electromagnetic wire through a wire cutting mechanism to complete wire collection on the wire cylinder; discharging the wire barrel completed with wire winding from the finished product pushing mechanism under the rotation action of the rotary wire barrel conveying mechanism;
at the same time, the wire heads of the flat electromagnetic wires are sent to the wire grooves on the wire drums below the lifting winding driving mechanism through the wire cutting mechanism and are fixed through the descending of the lifting winding driving mechanism.
The working process of the utility model comprises the following steps: the wire barrel is transversely placed in the wire barrel storage bin, a gate is arranged at the bottom of the wire barrel storage bin, the gate is opened, the wire barrel falls to a discharge hole under the action of gravity, the wire barrel is pushed to a supporting frame of the rotary wire barrel conveying mechanism under the action of a pushing cylinder, and a wire clamping piece at the inner end of the wire barrel is clamped with a telescopic clamping block, so that the wire barrel is fixed and positioned; then the rotary wire barrel conveying mechanism rotates under the action of the rotary motor, the wire barrel after feeding rotates to the lower part of the lifting winding driving mechanism, the enamelled wire is inserted into the corresponding wire slot and the wire clamping piece through the end of the enamelled wire under the action of the enamelled wire guiding mechanism and the wire cutting mechanism, the lifting hydraulic cylinder descends to drive the rotary sleeve to descend, and the clamping groove at the bottom of the rotary sleeve acts on the wire clamping piece to realize the fixed clamping of the wire end; then, the lifting cylinder descends to shrink, so that the telescopic clamping block descends to be separated from the clamping piece at the bottom of the wire barrel, and the follow-up wire barrel can rotate conveniently. Then, the wire barrel rotates under the action of the driving motor and is matched with the enameled wire inlet mechanism to realize wire winding. After winding is completed, the enameled wire is sheared through a wire shearing pliers on the wire shearing and feeding mechanism, the rotary wire barrel conveying mechanism rotates, the wire barrel with the wound wire is rotated to the lower end, the wire barrel falls into the blanking hole under the action of gravity, and the discharging is completed through pushing of the air cylinder and the discharging plate.
The arc-shaped anti-falling plate has the function of placing the wound wire barrel to fall off in the rotating process.
The working process of the wire cutting and feeding mechanism comprises the following steps: when the wire needs to be cut, the front-back moving cylinder works to drive the movable mounting seat to move forwards, so that the wire cutting pliers are contacted with the enameled wire, the wire cutting pliers are controlled to finish cutting operation on the enameled wire, and the wire cutting pliers are separated from the enameled wire immediately after the wire cutting pliers are controlled to finish cutting operation; after a new wire cylinder moves to the lower part of the lifting winding driving mechanism, the wire feeding clamp clamps the enameled wire, the first transverse screw rod assembly drives the wire feeding clamp to move towards the wire cylinder, the wire head is inserted into the wire inserting clamp, the wire inserting clamp clamps the flat electromagnetic wire, the wire head is exposed for a certain distance, and then the second transverse screw rod assembly moves to drive the wire inserting clamp to move, and the wire head is inserted into the wire slot and the wire clamping piece.
The working process of the enameled wire inlet mechanism comprises the following steps: the enameled wire passes through the wire ring, and under the action of the screw rod assembly, the enameled wire is driven to move up and down, so that the enameled wire can be wound up and down on the wire cylinder conveniently.
Claims (9)
1. Take-up device for flat electromagnetic wire production, its characterized in that: the automatic feeding device comprises a frame (1), wherein an enameled wire guide mechanism (2) is arranged above one end of the frame (1), a lifting winding driving mechanism (3) is arranged above the other end of the frame (1), a rotary wire cylinder conveying mechanism (4) is arranged below the lifting winding driving mechanism (3), a finished product pushing mechanism (5) is arranged below the rotary wire cylinder conveying mechanism (4), and a wire cylinder feeding mechanism (6) is arranged in the middle of the other side of the rotary wire cylinder conveying mechanism (4); a wire cutting and feeding mechanism (7) is arranged between the lifting winding driving mechanism (3) and the enameled wire guiding mechanism (2); a wire cylinder (8) is arranged on the rotary wire cylinder conveying mechanism (4).
2. The take-up device for flat electromagnetic wire production according to claim 1, wherein: the enameled wire guide mechanism (2) comprises a vertically distributed screw rod assembly (201), a lifting follow-up slider (202) is arranged on the screw rod assembly (201), and a wire ring (203) is arranged at the front end of the lifting follow-up slider (202).
3. The take-up device for flat electromagnetic wire production according to claim 1, wherein: the lifting type winding driving mechanism (3) comprises a top base (301), a lifting hydraulic rod (302) is arranged below the top base (301), a first lifting base (303) is arranged below the lifting hydraulic rod (302), a driving motor (304) is arranged below the first lifting base (303), and a rotating sleeve (305) is arranged on an output shaft of the driving motor (304).
4. The take-up device for flat electromagnetic wire production according to claim 3, wherein: the rotary sleeve (305) comprises a sleeve body (351), and four annular clamping grooves (352) which are uniformly distributed are formed in the bottom of the sleeve body (351).
5. The take-up device for flat electromagnetic wire production according to claim 1, wherein: the rotary wire barrel conveying mechanism (4) comprises a support frame (401), a rotary shaft (402) is arranged in the middle of the support frame (401), and four support rods (403) which are uniformly distributed in a ring shape are arranged on the rotary shaft (402); the rotating shaft (402) is connected with a rotating motor; an upper base (405) and a lower base (406) are arranged at the bottom of the supporting rod (403), a lifting cylinder (407) is arranged on the lower base (406), a second lifting base (408) is arranged above the lifting cylinder (407), and four uniformly distributed telescopic clamping blocks (404) are arranged on the second lifting base (408); the upper base (405) is provided with an opening matched with the telescopic clamping block (404).
6. The take-up device for flat electromagnetic wire production according to claim 1, wherein: the wire barrel (8) comprises a barrel body (801), annular discs (802) are arranged at the upper end and the lower end of the barrel body (801), 4 wire grooves (803) which are annularly distributed are formed in the inner wall surfaces of the upper end and the lower end of the barrel body (801), and wire clamping sheets (804) are arranged inside the wire grooves (803); the surface of the ring disc (802) is provided with a limit groove (805) corresponding to the position of the wire groove (803).
7. The take-up device for flat electromagnetic wire production of claim 6, wherein: the wire cylinder feeding mechanism (6) comprises a wire cylinder bin (601) which is vertically arranged, a discharge hole (602) is formed in the bottom of the wire cylinder bin (601), and a pushing cylinder (603) and a pushing plate (604) are arranged on the side face of the discharge hole (602); limiting convex blocks corresponding to the limiting grooves (805) are arranged on the left inner wall surface and the right inner wall surface of the wire cylinder bin (601).
8. The take-up device for flat electromagnetic wire production according to claim 1, wherein: the wire cutting and feeding mechanism (7) comprises a front-back moving cylinder (701), a movable mounting seat (702) is arranged at the output end of the front-back moving cylinder (701), a wire cutting pliers (703) is arranged in the middle of the movable mounting seat (702), a first transverse screw rod assembly (704) is arranged at the wire inlet end of the movable mounting seat (702), a sliding base (705) is arranged at the front end of the transverse screw rod assembly (704), and a wire feeding clamp (706) is arranged on the sliding base (705); the wire outlet end of the movable mounting seat (702) is provided with a second transverse screw rod assembly (707), a wire plug sliding seat (708) is arranged on the second transverse screw rod assembly (707), and a wire plug clamp (709) is arranged on the wire plug sliding seat (708).
9. The take-up device for flat electromagnetic wire production according to claim 1, wherein: finished product pushing equipment (5) include chassis (501), and chassis (501) upper portion is equipped with blanking hole (502), and blanking hole (502) feeding one side is equipped with arc anticreep board (503), and the side of blanking hole (502) below is equipped with cylinder (504) and ejection of compact board (505).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223217614.4U CN218950653U (en) | 2022-11-30 | 2022-11-30 | Take-up device for flat electromagnetic wire production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223217614.4U CN218950653U (en) | 2022-11-30 | 2022-11-30 | Take-up device for flat electromagnetic wire production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218950653U true CN218950653U (en) | 2023-05-02 |
Family
ID=86103819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223217614.4U Active CN218950653U (en) | 2022-11-30 | 2022-11-30 | Take-up device for flat electromagnetic wire production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218950653U (en) |
-
2022
- 2022-11-30 CN CN202223217614.4U patent/CN218950653U/en active Active
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