CN218947915U - Automatic cutting equipment for switch panel branding film - Google Patents

Abstract

The utility model discloses automatic cutting equipment for a switch panel film, which comprises a machine case, a feeding belt, a mechanical arm, a cutting mechanism, a transfer conveying belt and a receiving mechanism, wherein the mechanical arm, the cutting mechanism and the transfer conveying belt are respectively arranged on the machine case, the tail end of the feeding belt is positioned on the machine case, the tail end of the feeding belt is provided with a jacking mechanism, the cutting mechanism is connected with a collecting box, the mechanical arm moves back and forth from the jacking mechanism, the cutting mechanism and the transfer conveying belt, and the receiving mechanism is arranged adjacent to the transfer conveying belt. According to the automatic cutting equipment for the film on the back of the switch panel, disclosed by the utility model, the automatic conveying of the switch panel is realized through the feeding belt, the mechanical arm and the middle-rotating conveying belt, the automatic cutting of the film on the back of the switch panel is realized through the cutting mechanism, the cut film is automatically collected by the collecting box, the automatic collecting and stacking of the switch panel are realized through the collecting mechanism, finally, the cutting efficiency of the film on the back of the switch panel is improved, meanwhile, the cut film is not required to be manually taken, so that the risk of scalding is avoided, and the safety is improved.

Description

Automatic cutting equipment for switch panel branding film

Technical Field

The utility model relates to the field of automatic equipment, in particular to automatic cutting equipment for a switch panel soldering film.

Background

When the wall switch panel, the bathroom heater switch panel and the like leave the factory, in order to keep the surface of the switch panel clean or avoid the surface from being disordered during transportation, a layer of protective film is burnt after the switch panel is molded, and the switch panel is effectively protected by the protective film; meanwhile, in order to facilitate the assembly of the switch panel, the switch panel needs to be cut off the film on the back after the film is baked.

In the prior art, when a switch panel is baked, firstly, the whole switch panel is coated through coating equipment, then the coated switch panel is transmitted to an oven or a baking oven, the film is subjected to heat shrinkage at high temperature to enable the film to be flat and baked on the switch panel, finally, the back of the switch panel baked with the film is manually placed at a hot cutting mechanism, the film on the back of the switch panel is cut through the hot cutting mechanism, the cut switch panel is sequentially collected and stacked, and meanwhile, the cut film is taken down from the hot cutting mechanism and is thrown away; because during the excision, manual operation is the manual work, so can lead to the excision inefficiency of switch panel back membrane, simultaneously, owing to adopt the hot cutting mode, manual when taking the membrane of cutting off on the hot cutting mechanism, often can scald the finger.

Disclosure of Invention

The utility model aims to provide automatic cutting equipment for a switch panel soldering film, which improves cutting efficiency and avoids scalding.

In order to solve the technical problems, the utility model can be realized by adopting the following technical scheme:

the utility model provides an automatic excision equipment of switch panel film, includes quick-witted case, feeding belt, manipulator, excision mechanism, transfer conveyer belt and receiving mechanism, manipulator, excision mechanism and transfer conveyer belt set up respectively on the quick-witted case, the tail end of feeding belt is located the quick-witted case to be equipped with climbing mechanism at the tail end, excision mechanism then is connected with the collecting box, the manipulator comes and goes in climbing mechanism, excision mechanism and transfer conveyer belt, receiving mechanism and transfer conveyer belt are adjacent to be set up.

In one embodiment, the lifting mechanism comprises a material blocking frame, a first driving motor, a first crank and a first lifting plate, wherein the material blocking frame is arranged at the top of the working table surface of the case and is adjacent to the tail end of the feeding belt, the first driving motor is arranged at the bottom of the working table surface of the case, a first cam is arranged on an output shaft of the first driving motor, the first lifting plate is arranged at the bottom of the material blocking frame, the first crank penetrates through the working table surface of the case, one end of the first crank is connected with the first lifting plate, the other end of the first crank is matched with the first cam, and the first driving motor drives the first cam on the output shaft to rotate, so that the first crank moves up and down, and the first lifting plate is lifted.

In one embodiment, a first tension spring is arranged between the first lifting plate and the working table surface of the case.

In one embodiment, the cutting mechanism comprises a hot cutting seat and a hot cutting knife, the hot cutting seat is arranged on a working table surface of the case, a through hole is formed in the middle of the hot cutting seat, the hot cutting knife is arranged at the edge of the through hole, and the height of the hot cutting knife is higher than that of the hot cutting seat.

In one embodiment, the manipulator is a PPU manipulator, and at least two handling units are provided on the manipulator.

In one embodiment, the material receiving mechanism comprises a mounting seat, a material receiving slide plate, a stacking frame and a stacking group, the tail end of the material receiving slide plate is hinged with the mounting seat, an adjusting piece is arranged between the middle part and the mounting seat, the head end of the material receiving slide plate is adjacent to the tail end of the transfer conveying belt, the stacking frame is arranged at the top of the tail end of the material receiving slide plate, and the stacking group is arranged at the bottom of the tail end of the material receiving slide plate.

In one embodiment, the stacking group comprises a base, a second driving motor, a second crank and a second jacking plate, wherein the base is connected with the material collecting sliding plate, the second driving motor is arranged on the base and is connected with a second cam and a cam seat, the second jacking plate is positioned at the bottom of the stacking frame, one end of the second crank is connected with the second jacking plate, the other end of the second crank is matched with the second cam, and the second driving motor drives the second cam and the cam seat to rotate, so that the second crank moves up and down, and the second jacking plate is lifted.

In one embodiment, the two sides of the base are also respectively provided with a material blocking group, the material blocking groups comprise sliding rails, sliding seats and sliding columns, the sliding seats are in sliding connection with the sliding rails and are in butt joint with the cam seats, the sliding columns are arranged on the sliding seats, the tops of the sliding columns are provided with baffle plates, the baffle plates are located at the bottoms of the stacking frames, and second tension springs are connected between the sliding columns on the two sides.

In one embodiment, the collection box is provided with a blower, and the collection box is connected with the through hole in the middle of the hot cutting seat through a pipeline.

In one embodiment, a transfer platform is further arranged between the jacking mechanism and the cutting mechanism.

Advantageous effects

According to the automatic cutting equipment for the switch panel branding film, disclosed by the utility model, the switch panel after branding film is automatically conveyed through the feeding belt, the switch panel is conveyed to the jacking mechanism, the jacking mechanism jacks up the switch panel, the switch panel is conveyed to the cutting mechanism through the manipulator, the cutting mechanism cuts off the film on the back of the switch panel, the cut film is collected by the collecting box, the switch panel after cutting off the film is conveyed to the transfer conveyor belt through the manipulator and conveyed to the receiving mechanism, and finally, the automatic cutting of the film on the back of the switch panel is realized through the receiving mechanism, so that the cutting efficiency is improved, meanwhile, the cut film is not required to be manually taken, so that the scalding risk is avoided, and the safety is improved.

Drawings

FIG. 1 is a schematic diagram of an automatic cutting device for a soldering film of a switch panel according to the present utility model;

FIG. 2 is a top view of the automatic cutting apparatus for a switch panel soldering film of the present utility model;

FIG. 3 is a schematic diagram of a lifting mechanism of the automatic film cutting device for a switch panel according to the present utility model;

FIG. 4 is a schematic diagram of a jacking mechanism of the automatic film cutting device for a switch panel according to the present utility model;

FIG. 5 is a schematic view of a cutting mechanism of the automatic cutting device for the soldering film of the switch panel;

FIG. 6 is a schematic diagram of a manipulator of the automatic cutting device for a soldering film of a switch panel of the present utility model;

FIG. 7 is a schematic diagram of a material receiving mechanism of the automatic film cutting device for a switch panel according to the first embodiment of the present utility model;

FIG. 8 is a schematic diagram II of a material receiving mechanism of the automatic film cutting device for a switch panel;

FIG. 9 is a schematic diagram of a stacked assembly of the automatic film cutting apparatus for a switch panel according to the present utility model;

fig. 10 is a schematic diagram of a stacking group structure of the automatic film cutting device for a switch panel of the present utility model.

As shown in the accompanying drawings:

100. a chassis;

200. a feeding belt;

300. a jacking mechanism; 310. a material blocking frame; 320. a first driving motor; 330. a first crank; 340. a first lift plate; 350. a first cam; 360. a first tension spring;

400. a manipulator; 410. a carrying unit;

500. a cutting mechanism; 510. hot cutting a seat; 520. a hot cutter; 530. a through hole;

600. transferring the conveyer belt;

700. a material receiving mechanism; 710. a mounting base; 720. a material collecting slide plate; 730. stacking frames; 740. stacking groups; 741. a base; 742. a second driving motor; 743. a second crank; 744. a second jacking plate; 745. a second cam; 746. a cam seat; 747. a material blocking group; 747a, a slide rail; 747b, a slide; 747c, a spool; 747d, baffles; 747e, a second tension spring; 750. an adjusting member;

800. and (5) a transfer platform.

Description of the embodiments

In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.

It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1 and 2, an automatic cutting device for a film on a switch panel includes a chassis 100, a feeding belt 200, a manipulator 400, a cutting mechanism 500, a transfer conveyor 600 and a collecting mechanism 700, wherein the manipulator 400, the cutting mechanism 500 and the transfer conveyor 600 are respectively disposed on the chassis 100, the tail end of the feeding belt 200 is disposed on the chassis 100, a lifting mechanism 200 is disposed at the tail end of the feeding belt 200, the cutting mechanism 500 is connected with a collecting box (not shown in the drawing), the manipulator 400 reciprocates from the lifting mechanism 200, the cutting mechanism 500 and the transfer conveyor 600, and the collecting mechanism 700 is disposed adjacent to the transfer conveyor 600.

Specifically, when the film on the back of the switch panel is cut, the feeding belt 200 automatically conveys the switch panel after the film is baked, and conveys the switch panel to the jacking mechanism 300 at the tail end of the feeding belt 200, the conveyed switch panel can be limited and blocked by the jacking mechanism 300, the switch panel can be jacked up sequentially, the manipulator 400 conveys the jacked switch panel to the cutting mechanism 500, the cut film on the back of the switch panel is cut through the cutting mechanism 500, the cut film is collected by the collecting box, the cut film on the back is conveyed to the transferring conveyor belt 600 by the manipulator 400, and conveyed to the collecting mechanism 700 by the transferring conveyor belt 600, the collecting mechanism 700 sequentially collects and stacks the switch panel, and when the switch panel is stacked to a set height, the switch panel is completely collected by an operator, and a box sealing process or a next process is performed.

In addition, the two sides of the jacking mechanism 300 are provided with the mechanical arm 400, the cutting mechanism 500, the transfer conveying belt 600 and the material receiving mechanism 700, so as to form double-station operation, and the double-station operation is performed on the switch panels at the jacking mechanism 300 respectively in an alternating manner, so that the transfer of the switch panels is smoother through the double-station operation, and meanwhile, the cutting efficiency of the back films of the switch panels can be improved.

Referring to fig. 3 and 4, in order to facilitate conveying and transporting the switch panel, the lifting mechanism 300 in this embodiment includes a material blocking frame 310, a first driving motor 320, a first crank 330 and a first lifting plate 340, where the material blocking frame 310 is disposed at the top of the table top of the chassis 100 and adjacent to the tail end of the feeding belt 200, the first driving motor 320 is disposed at the bottom of the table top of the chassis 100, a first cam 350 is disposed on an output shaft of the first driving motor 320, the first lifting plate 340 is disposed at the bottom of the material blocking frame 310, the first crank 330 penetrates the table top of the chassis 100, one end of the first crank 330 is connected with the first lifting plate 340, and the other end of the first crank is matched with the first cam 350, and the first driving motor 320 drives the first cam 350 on the output shaft to rotate, thereby moving the first crank 330 up and down, and lifting the first lifting plate 340.

The material blocking frame 310 is arranged at the end part of the conveying tail end of the feeding belt 200, so that a switch panel conveyed by the feeding belt 200 can be blocked, when the switch panel is conveyed to the material blocking frame 310, the switch panel can be placed on the first lifting plate 340 at the bottom of the material blocking frame 310, at this time, the first driving motor 320 drives the output shaft to rotate, the output shaft drives the first cam 350 to rotate when rotating, the first cam 350 acts on the first crank 330 when rotating, the first crank 330 moves up and down along with the rotation of the first cam 350, and therefore, when the first lifting plate 340 lifts up and down, the manipulator 400 carries the lifted switch panel, when the first crank 330 moves down, the first lifting plate 340 descends by the weight of the manipulator, and when the first crank 330 is at the lowest, the height of the first lifting plate 340 is lower than the height of the feeding belt 200, so that the switch panel is convenient to convey, and the manipulator 400 is convenient to carry the switch panel.

In this embodiment, in order to better ensure that the first lifting plate 340 can normally descend, in this embodiment, a first tension spring 360 may be further disposed between the first lifting plate 340 and the table surface of the chassis 100, and the first lifting plate 340 can be ensured to normally descend by the tension of the first tension spring 360.

Referring to fig. 5 and 6, after the feeding belt 200 conveys the switch panel to the lifting mechanism 300, the manipulator 400 conveys the switch panel at the lifting mechanism 300 to the cutting mechanism 500, and cuts the film on the back of the switch panel by the cutting mechanism 500, and in order to achieve automatic cutting, the cutting mechanism 500 in this embodiment includes a hot cutting seat 510 and a hot cutting knife 520, the hot cutting seat 510 is disposed on the table top of the chassis 100, a through hole 530 is formed in the middle of the hot cutting seat 510, and the hot cutting knife 520 is disposed at the edge of the through hole 530, and the height of the hot cutting knife 520 is higher than that of the hot cutting seat 510.

When the manipulator 400 carries, the switch panel is directly carried and placed on the hot cutting seat 510, and the back film of the switch panel is placed on the hot cutting knife 520, because the height of the hot cutting knife 520 is higher than that of the hot cutting seat 510 and is connected with a heat supply source, the hot cutting knife 520 has a set temperature, the film on the back of the switch panel can be directly cut off by heat, and after the film on the back of the switch panel is thermally cut off, the manipulator 400 carries the switch panel on the cutting mechanism 500 again and places the switch panel on the transfer conveying belt 600 for conveying, and finally, the automatic cutting of the film on the back of the switch panel is realized.

In order to make the back film of the switch panel smoother and more consistent in the cutting process, a transfer platform 800 is further arranged between the jacking mechanism 300 and the cutting mechanism 500, meanwhile, the manipulator 400 adopts a PPU manipulator, and at least two carrying units 410 are arranged on the manipulator 400, wherein the carrying units 410 can be suckers, finger cylinders and the like, the switch panel is respectively carried from the jacking mechanism 300 to the transfer platform 800 through the plurality of carrying units 410, then carried to the cutting mechanism 500 through the transfer platform 800, and finally carried from the cutting mechanism 500 to the transfer conveyor belt 600, so that the back film of the switch panel is smoother and more consistent in the cutting process.

When the membrane at switch panel back is excision back, in order to realize collecting it automatically, consequently, the through-hole 530 at the hot cut seat 510 middle part can have the collecting box of air-blower through the pipe connection, and the collecting box then is located quick-witted case 100 one side can, when equipment does not work, the collecting box can not be connected with excision mechanism 500, after the membrane at switch panel back is excision to hot cutter 520, the collecting box that has the air-blower can directly absorb, and the resected membrane is then followed the pipeline and is inhaled to the collecting box in, thereby avoid artifical manual taking, avoid finger scald risk, improve the security performance, and adopt automatic collection, still can improve excision efficiency.

Referring to fig. 7 and 8, in order to automatically collect the switch panels, the receiving mechanism 700 in this embodiment includes a mounting seat 710, a receiving sliding plate 720, a stacking frame 730 and a stacking group 740, wherein the tail end of the receiving sliding plate 720 is hinged to the mounting seat 710, an adjusting member 750 is disposed between the middle portion and the mounting seat 710, the head end is adjacent to the tail end of the transfer conveyor belt 600, the stacking frame 730 is disposed at the top of the tail end of the receiving sliding plate 720, and the stacking group 740 is disposed at the bottom of the tail end of the receiving sliding plate 720.

During material collection, the manipulator 400 carries the switch panel from which the back film is cut off from the cutting mechanism 500 and places the switch panel on the transfer conveying belt 600, the transfer conveying belt 600 conveys the switch panel to the material collection sliding plate 720, the material collection sliding plate 720 conveys the switch panel to the stacking frame 730, the stacking group 740 sequentially jacks up the switch panel, and accordingly stacking is achieved.

Meanwhile, in order to make the connection between the transfer conveyor belt 600 and the receiving slide plate 720 smooth, the tail end of the receiving slide plate 720 is hinged with the mounting seat 710, and meanwhile, an adjusting piece 750 is arranged between the middle part and the mounting seat 720, and the angle between the receiving slide plate 720 and the mounting seat 710 can be adjusted through the adjusting piece 750, so that the connection between the receiving slide plate 720 and the transfer conveyor belt 600 is smoother, and the automatic transmission of the switch panel is facilitated.

Referring to fig. 9 and 10, in order to automatically stack the switch panels, the stacking unit 740 includes a base 741, a second driving motor 742, a second crank 743, and a second lifting plate 744, wherein the base 741 can be connected to the bottom of the receiving slide 720 through a connecting rod, the second driving motor 742 is disposed on the base 741 and is connected to a second cam 745 and a cam seat 746, the second lifting plate 744 is disposed at the bottom of the stacking frame 730, one end of the second crank 743 is connected to the second lifting plate 744, and the other end of the second crank 743 is matched with the second cam 745, and the second driving motor 742 drives the second cam 745 and the cam seat 746 to rotate, thereby moving the second crank 743 up and down to lift the second lifting plate 744.

Meanwhile, two sides of the base 710 are respectively provided with a material blocking group 747, the material blocking group 747 comprises a sliding rail 747a, a sliding seat 747b and a sliding column 747c, the sliding seat 747b is connected with the sliding rail 747a in a sliding manner and is abutted to the cam seat 746, the sliding column 747c is arranged on the sliding seat 747b, a baffle 747d is arranged at the top of the sliding column 747c, the baffle 747d is positioned at the bottom of the stacking frame 730, and a second tension spring 747e is connected between the sliding columns 747c at two sides.

Specifically, when the switch panels are automatically collected and stacked, firstly, the material receiving slide plate 720 transfers the switch panels to the stacking frame 730 and places the switch panels on the second lifting plate 744, at this time, the second driving motor 742 is started and drives the second cam 745 and the cam 746 connected with the second driving motor to rotate, the second cam 745 and the cam 746 are arranged side by side, the shape is the same, and in the process of lifting the second crank 743 by rotating the second cam 745, the sliding seat 747b at two sides is driven to slide on the sliding rail 747a by rotating the cam 745, so that the baffle 747d at the top of the sliding column 747c is opened, and the second lifting plate 743 can normally lift, so that the baffle 747d cannot be blocked.

When the second driving motor 742 rotates to drive the second lifting plate 744 to descend and descend below the baffle 747d, the second tension springs 747e pull the sliding columns 747c at two sides, so that the baffle 747d at two sides blocks the switch panel, and limits the switch panel, after the second lifting plate 744 descends to the initial position, the material collecting slide plate 720 transfers the switch panel to the second lifting plate 744, then the second lifting plate 744 starts to ascend, meanwhile, the convex wheel seat 746 opens the two side baffles 747d, and the switch panel above the convex wheel seat falls on the switch panel.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. Those skilled in the art can practice the utility model smoothly as shown in the drawings and described above; however, those skilled in the art will appreciate that many modifications, adaptations, and variations of the present utility model are possible in light of the above teachings without departing from the scope of the utility model; meanwhile, any equivalent changes, modifications and evolution of the above embodiments according to the essential technology of the present utility model still fall within the scope of the present utility model.

Claims (10)

1. Automatic excision equipment of switch panel pyrograph membrane, its characterized in that: including quick-witted case, feeding belt, manipulator, excision mechanism, transfer conveyer belt and collecting mechanism, manipulator, excision mechanism and transfer conveyer belt set up respectively on the quick-witted case, the tail end of feeding belt is located the quick-witted case to be equipped with climbing mechanism at the tail end, excision mechanism then is connected with the collecting box, the manipulator comes and goes climbing mechanism, excision mechanism and transfer conveyer belt, collecting mechanism and the adjacent setting of transfer conveyer belt.

2. The automatic cutting device for a switch panel soldering film according to claim 1, wherein: the lifting mechanism comprises a material blocking frame, a first driving motor, a first crank and a first lifting plate, wherein the material blocking frame is arranged at the top of the chassis working table and is adjacent to the tail end of the feeding belt, the first driving motor is arranged at the bottom of the chassis working table, a first cam is arranged on an output shaft of the first driving motor, the first lifting plate is arranged at the bottom of the material blocking frame, the first crank penetrates through the chassis working table, one end of the first crank is connected with the first lifting plate, the other end of the first crank is matched with the first cam, and the first driving motor drives the first cam on the output shaft to rotate, so that the first crank moves up and down to lift the first lifting plate.

3. The automatic cutting device for a switch panel soldering film according to claim 2, wherein: a first tension spring is arranged between the first lifting plate and the working table surface of the case.

4. The automatic cutting device for a switch panel soldering film according to claim 1, wherein: the cutting mechanism comprises a hot cutting seat and a hot cutting knife, wherein the hot cutting seat is arranged on a working table surface of the case, a through hole is formed in the middle of the hot cutting seat, the hot cutting knife is arranged at the edge of the through hole, and the height of the hot cutting knife is higher than that of the hot cutting seat.

5. The automatic cutting device for a switch panel soldering film according to claim 1, wherein: the manipulator is a PPU manipulator, and at least two carrying units are arranged on the manipulator.

6. The automatic cutting device for a switch panel soldering film according to claim 1, wherein: the material collecting mechanism comprises a mounting seat, a material collecting sliding plate, a stacking frame and a stacking group, wherein the tail end of the material collecting sliding plate is hinged with the mounting seat, an adjusting piece is arranged between the middle part of the material collecting sliding plate and the mounting seat, the head end of the material collecting mechanism is adjacent to the tail end of the transfer conveying belt, the stacking frame is arranged at the top of the tail end of the material collecting sliding plate, and the stacking group is arranged at the bottom of the tail end of the material collecting sliding plate.

7. The automatic cutout device for a switch panel film as in claim 6 wherein: the stacking group comprises a base, a second driving motor, a second crank and a second jacking plate, wherein the base is connected with a material collecting sliding plate, the second driving motor is arranged on the base and is connected with a second cam and a cam seat, the second jacking plate is positioned at the bottom of the stacking frame, one end of the second crank is connected with the second jacking plate, the other end of the second crank is matched with the second cam, and the second driving motor drives the second cam and the cam seat to rotate, so that the second crank moves up and down, and the second jacking plate is lifted.

8. The automatic cutout device for a switch panel film according to claim 7, wherein: the two sides of the base are also respectively provided with a blocking group, each blocking group comprises a sliding rail, a sliding seat and a sliding column, the sliding seat is in sliding connection with the sliding rail and is in butt joint with the cam seat, the sliding column is arranged on the sliding seat, the top of the sliding column is provided with a baffle plate, the baffle plate is positioned at the bottom of the stacking frame, and a second tension spring is connected between the sliding columns on the two sides.

9. The automatic cutout device for a switch panel film as in claim 4 wherein: the collecting box is provided with a blower, and is connected with the through hole in the middle of the hot cutting seat through a pipeline.

10. The automatic cutting device for a switch panel soldering film according to claim 1, wherein: and a transfer platform is further arranged between the jacking mechanism and the cutting mechanism.

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