CN218946147U

CN218946147U - Photovoltaic frame embossing speed-increasing synergy device

Info

Publication number: CN218946147U
Application number: CN202223433261.1U
Authority: CN
Inventors: 王旭; 陈立超; 陈玉林; 吴同波; 高健; 栗文军; 赵子房; 赵越; 高珍朝
Original assignee: Qinhuangdao Gangdian Industrial Development Co ltd
Current assignee: Qinhuangdao Gangdian Industrial Development Co ltd
Priority date: 2022-12-21
Filing date: 2022-12-21
Publication date: 2023-05-02
Anticipated expiration: 2032-12-21

Abstract

The utility model discloses a photovoltaic frame embossing speed-increasing synergy device, which comprises a frame main body and a lifting assembly; the frame main body is connected with a moving mechanism, the lower part of the moving mechanism is connected with a connecting block in a sliding way, and the bottom end of the connecting block is connected with the lifting assembly; the lifting assembly comprises a movable plate connected to the bottom end of the connecting block, a guide shaft is vertically connected to the movable plate, the bottom end of the guide shaft is connected with the lifting plate, a connector is arranged between the movable plate and the lifting plate, the top end of the movable plate is connected with a first cylinder, and the bottom end of the lifting plate is connected with a second cylinder; the two sides of the lifting plate are respectively connected with a strip-shaped connecting plate, and the bottom ends of the connecting plates are respectively connected with a plurality of grabbing devices at intervals. Compared with the traditional imprinting mechanism of the two-station grabbing device, the displacement distance of the grabbing device is shortened by one time, the grabbing frequency is reduced by one time, and the time lost by back and forth movement is reduced; the double cylinders are arranged, so that the beat speed is doubled, the working efficiency is doubled, and the efficiency is higher.

Description

Photovoltaic frame embossing speed-increasing synergy device

Technical Field

The application relates to the technical field of processing and manufacturing of photovoltaic frames of aluminum alloy profiles, in particular to a photovoltaic frame stamping speed-increasing synergy device.

Background

The aluminum alloy profile photovoltaic frame is an aluminum alloy profile fixing frame for a photovoltaic solar panel assembly and is used for fixing and sealing the solar panel assembly, and the strength of the assembly is enhanced. The aluminum alloy frame is the first choice of photovoltaic module frame materials, and the use ratio is more than 95%.

Under the background of global warming and limited fossil energy resources, renewable energy is developed into a full-sphere definite target, china makes a double-carbon target, countries around the world make a supporting policy for promoting photovoltaic power generation, and long-term development certainty of the photovoltaic industry is defined. Therefore, the demand for aluminum alloy section frames of photovoltaic modules continues to increase.

At present, an aluminum alloy profile photovoltaic frame is automatically produced by an embossing mechanism, but the grabbing components of the traditional embossing mechanism in the prior art are arranged in two stations, namely an embossing station for inserting angle codes and a length detection station, which are respectively arranged, when in processing, the grabbing components on the two stations need to move back and forth on four stations of the embossing mechanism, so that the frequency of the back and forth movement of a manipulator is high, the path is long, and the time is relatively consumed; meanwhile, in the current interference embossing process of the angle code of the photovoltaic frame of the aluminum alloy section, a single cylinder is adopted for embossing, so that the stroke of the cylinder is relatively longer, and the ineffective working time is prolonged; therefore, the two-station manipulator and the single cylinder are adopted, so that the beat speed is greatly limited, the production efficiency is relatively low, and meanwhile, the waste of effective operation space resources is also caused. Aiming at the related technical problems, the technical scheme for effectively improving the speed and efficiency of the photovoltaic frame corner brace interference embossing of the aluminum alloy section is not proposed at present.

Disclosure of Invention

The embodiment of the application provides a quick synergy device is carried in impression of photovoltaic frame for in solving among the prior art photovoltaic frame production and processing process, the manipulator round trip movement frequency is many and the long route of route, cylinder stroke are longer relatively and lead to the low technical problem of production machining efficiency.

In view of the above, the present application provides a photovoltaic frame embossing speed-increasing and efficiency-increasing device, which comprises a frame main body and a lifting assembly; the frame main body is connected with a moving mechanism, the lower part of the moving mechanism is connected with a connecting block in a sliding manner, and the bottom end of the connecting block is connected with the lifting assembly;

the lifting assembly comprises a movable plate connected to the bottom end of the connecting block, a guide shaft is vertically connected to the movable plate, the bottom end of the guide shaft is connected with the lifting plate, a connector is arranged between the movable plate and the lifting plate, the top end of the movable plate is connected with a first cylinder, an output shaft of the first cylinder extends downwards to the bottom end of the movable plate to be connected with the top of the connector, the bottom end of the lifting plate is connected with a second cylinder, and an output shaft of the second cylinder extends upwards to the top end of the lifting plate to be connected with the bottom of the connector;

the lifting plate is characterized in that two sides of the lifting plate are respectively connected with a strip-shaped connecting plate, the bottom ends of the connecting plates are respectively connected with a plurality of grabbing devices at intervals, and the grabbing devices of the connecting plates at two sides are respectively and correspondingly arranged.

Preferably, the moving mechanism comprises an outer shell, one side of the outer shell is connected with a motor, an output shaft of the motor extends into the outer shell and is connected with a reed type coupler, an output end of the reed type coupler is connected with a screw lead screw assembly, sliding rails are arranged on left and right side walls of the outer shell, linear guide rail assemblies are respectively connected in the sliding rails, the inner side of each linear guide rail assembly is connected with the screw lead screw assembly, and the outer side of each linear guide rail assembly is connected with a connecting block.

Preferably, the gripping device comprises a pneumatic finger, a clamping jaw and a clamping jaw pad, wherein the pneumatic finger is connected to the bottom end of the connecting plate through a fixing plate, the clamping jaw is connected to the lower end of the pneumatic finger, and the clamping jaw pad is arranged on the clamping jaw.

Preferably, the gripping means are provided with four groups.

Preferably, the first cylinder and the second cylinder are arranged in an up-down vertical double-cylinder opposite direction.

Preferably, the guide shafts are provided with two groups, and the two groups are symmetrically arranged on two sides of the movable plate respectively.

Preferably, the upper end of the guide shaft is fixedly connected with the upper end of the movable plate through a nut, the lower end of the guide shaft is connected with the top end of the lifting plate through a flange linear bearing, and the guide shaft is in sliding connection with the flange linear bearing.

Preferably, the lifting assembly further comprises a solenoid valve assembly, and the solenoid valve assembly is arranged in the middle of the upper surface of the lifting plate.

Compared with the prior art, the utility model has the beneficial effects that:

this application device sets up four stations that correspond with snatching the subassembly for grabbing device displacement distance has shortened one time, snatchs the frequency and has reduced one time, reduces because the time that round trip movement was lost, and can make the material mention and place the stroke of next station from last station and shorten one time through the double-action of first cylinder and second cylinder, beat speed has promoted one time, work efficiency has improved one time, and is higher than traditional impression mechanism, efficiency.

The device is installed in the cylinder of lifter plate and is installed and act together from top to bottom at the cylinder of movable plate, and pull out or withdraw motion can be done simultaneously to two cylinders, under the unchangeable prerequisite of total displacement, and two cylinders act simultaneously, and the action time shortens just can accomplish the station switching action of aluminum alloy material under the nearly half circumstances, the effectual stroke that has shortened the cylinder, has improved the machining efficiency of aluminum alloy profile photovoltaic frame.

Drawings

FIG. 1 is a block diagram of a light Fu Biankuang imprint acceleration enhancing device provided in an embodiment of the present application;

FIG. 2 is an overall block diagram of a light Fu Biankuang imprint acceleration enhancing device provided in an embodiment of the present application;

FIG. 3 is a front view of a lifting assembly of the light Fu Biankuang imprint acceleration enhancing device provided in an embodiment of the present application;

fig. 4 is a side view of a light Fu Biankuang embossing acceleration enhancing device provided in an embodiment of the present application.

Wherein, the reference numerals are as follows:

1. a frame body;

2. a lifting assembly; 21 a moving plate; 22. a lifting plate; 23. a guide shaft; 24. a connector; 25. a first cylinder; 26. a second cylinder; 27. a connecting plate; 28. a flange linear bearing; 29. a solenoid valve assembly;

3. a gripping device; 31. pneumatic fingers; 32. a clamping jaw; 33. a jaw pad; 34. a fixing plate;

4. and a moving mechanism.

Detailed Description

In order to make the present application solution better understood by those skilled in the art, the following description will clearly and completely describe the technical solution in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.

For easy understanding, referring to fig. 1 and 3, an embodiment of the optical Fu Biankuang embossing speed-increasing device provided by the utility model includes a frame body 1 and a lifting assembly 2; the frame main body 1 is connected with a moving mechanism 4, the lower part of the moving mechanism 4 is connected with a connecting block in a sliding way, and the bottom end of the connecting block is connected with the lifting assembly 2;

the lifting assembly 2 comprises a moving plate 21 connected to the bottom end of the connecting block, four guide shafts 23 are vertically connected to the moving plate 21, the upper ends of the guide shafts 23 are fixedly connected to the upper end of the moving plate 21 through nuts, the bottom ends of the guide shafts 23 are connected with lifting plates 22 through hexagon socket head cap screws, the lower ends of the guide shafts 23 are slidably connected with flange linear bearings 28, and the guide shafts 23 can do linear motion in the vertical direction under the action of the flange linear bearings 28; four guide shafts 23 are provided to increase the load bearing capacity of the moving plate 21 and to better assist the raising and lowering movement of the lifting assembly 2.

Referring to fig. 4, a connector 24 is disposed between the moving plate 21 and the lifting plate 22, a first cylinder 25 is connected to the top end of the moving plate 21, an output shaft of the first cylinder 25 extends downward to the bottom end of the moving plate 21 to be connected to the top of the connector 24, a second cylinder 26 is connected to the bottom end of the lifting plate 22, and an output shaft of the second cylinder 26 extends upward to the top end of the lifting plate 22 to be connected to the bottom of the connector 24; the double cylinders formed by the first cylinder 25 and the second cylinder 26 which are connected by the connector 24 are vertically arranged in opposite directions, two groups of double cylinders are arranged and are respectively arranged at two sides of the movable plate 21, and the double cylinders can simultaneously perform pulling-out or retracting movement so as to drive the lifting plate 22 to lift.

The two sides of the lifting plate 22 are respectively connected with a strip-shaped connecting plate 27, the bottom ends of the connecting plates 27 are respectively connected with four grabbing devices 3 at intervals, and the grabbing devices 3 of the connecting plates 27 on the two sides are respectively arranged correspondingly. The grabbing device 3 comprises a fixing plate 34, pneumatic fingers 31, clamping jaws 32 and clamping jaw pads 33, wherein the fixing plate 34 is fixedly connected to the outer side face of the connecting plate 27 through hexagon socket head cap screws, the pneumatic fingers 31 are connected to the bottom end of the connecting plate 27 through the fixing plate 34, the clamping jaws 32 are connected to the lower ends of the pneumatic fingers 31, the clamping jaw pads 33 are arranged on the clamping jaws 32, and the clamping jaws 32 of the grabbing device 3 can accurately grab aluminum profile materials.

Because the first air cylinder 25 and the second air cylinder 26 are vertically and oppositely arranged up and down, the four guide shafts 23 can do linear motion in the vertical direction under the action of the flange linear bearings 28, when the first air cylinder 25 and the second air cylinder 26 simultaneously do pulling-out motion, the piston rod of the first air cylinder 25 stretches downwards to push the connecting head 24 downwards, the lifting plate 22 and the grabbing device 3 downwards, meanwhile, the piston rod of the second air cylinder 26 stretches upwards, the lifting plate 22 is driven by the reaction force of the second air cylinder 26 to move downwards under the action of the connecting head 24, and the grabbing device 3 connected with the lifting plate 22 through the connecting plate 27 is driven to move downwards, so that the grabbing device 3 is also pushed downwards when the first air cylinder 25 pushes downwards by the first air cylinder 25, and the second air cylinder 26 only need to push the grabbing device 3 downwards by half respectively, and all strokes that normally need a single air cylinder to push downwards by the grabbing device can be completed; similarly, when the first cylinder 25 and the second cylinder 26 simultaneously perform retracting movements, the piston rod of the first cylinder 25 will retract upward, the piston rod of the second cylinder 26 will retract downward, and the lifting plate 22 will simultaneously move upward, and the gripping device 3 connected to the lifting plate 22 through the connecting plate 27 will also be driven to move upward.

The lifting assembly 2 further comprises a solenoid valve assembly 29, and the solenoid valve assembly 29 is arranged in the middle of the upper surface of the lifting plate 22 and used for controlling the starting of the air cylinder. Thus, the raising and lowering of the gripping device 3 is driven by the cylinder, and the extension and retraction of the cylinder is controlled by the solenoid valve.

Referring to fig. 2, the moving mechanism 4 includes an outer shell, a motor is connected to one side of the outer shell, an inner hexagonal socket head screw is mounted on the outer shell, an output shaft of the motor extends into the outer shell and is connected with a reed type coupler, an output end of the reed type coupler is connected with a nut screw assembly, the nut screw assembly is connected to a middle position of the outer shell through a nut connecting seat, the nut screw is mounted on the nut connecting seat through the inner hexagonal socket head screw, the nut screw includes a screw and a nut, and the screw can be driven to rotate under the action of the motor to drive the nut to move.

The left and right side walls of the outer shell are provided with sliding rails, linear guide rail assemblies are respectively connected in the sliding rails, two ends of each linear guide rail assembly are installed on two side walls of the sliding rails by using hexagon socket head cap screws, each linear guide rail assembly comprises a guide rail and a moving block, the moving block can slide back and forth on the guide rail, the inner side of the moving block is connected with a nut, the outer side of the moving block is connected with a connecting block, and the moving block can be driven to move back and forth on the guide rail under the action of the nut, so that the connecting block is driven to move back and forth transversely.

The lifting assembly 2 is connected with the moving mechanism 4 through the connecting block 27, the grabbing device 3 is connected with the lifting assembly 2 through the connecting plate 27, and therefore after the motor drives the screw rod assembly to move and drives the linear guide rail assembly to longitudinally move, the lifting assembly 2 also moves in the same direction along with the moving direction of the linear guide rail assembly, and meanwhile, the grabbing device 3 also longitudinally moves, and therefore station conversion is completed.

The working principle of the utility model is as follows: when the grabbing device 3 receives an instruction of grabbing aluminum alloy materials, the electromagnetic valve is connected, compressed air enters the air cylinders, the double air cylinders arranged at opposite ends extend out simultaneously to drive the lifting plate 22 to move downwards, four clamping jaws 32 on two sides of a connecting plate 27 connected with the lifting plate 22 are driven to move downwards simultaneously to reach a material taking position, and the clamping jaws 32 clamp the aluminum alloy materials after touching the aluminum alloy materials; the double cylinders retract simultaneously to drive the lifting plate 22 to move upwards, the two rows of four clamping jaws 32 are driven to move upwards, and the materials are lifted. At this time, the motor of the moving mechanism 4 drives the screw rod assembly to move, thereby driving the linear guide rail assembly to move backwards, the clamping jaw 32 for clamping materials on the four stations simultaneously moves backwards by one station, the two groups of double cylinders stretch out again simultaneously, the lifting plate 22 moves downwards, the clamped materials are put down to be processed in the next process, the double cylinders retract simultaneously, the clamping jaws 32 of the four stations move upwards, the linear guide rail assembly moves forwards, the clamping jaw 32 moves forwards by one station and moves to the original position, namely, the station conversion is completed, and the clamping of the next round can be carried out. Therefore, the process is continuously circulated, the aluminum profile photovoltaic frame also sequentially passes through four stations, and conveying in the automatic processing process of the photovoltaic frame is rapidly achieved.

It should be noted that, the device in this embodiment is used for further processing and detecting the aluminum profile photovoltaic frame sawed according to the required length and angle, and the device is divided into four stations, and the four stations are respectively in one-to-one correspondence with the interference feeding station, the aluminum profile corner inserting station, the corner pressing station and the detecting station; in time, the grabbing devices of the four stations simultaneously grab the photovoltaic frame aluminum profiles on the four stations, wherein the interference feeding stations grab the photovoltaic frames of the aluminum profiles which are sawn according to the required length and angle, the aluminum profile corner inserting station grabs the photovoltaic frames inserted into the photovoltaic frame cavity after corner codes are grabbed, the corner code compacting station grabs the photovoltaic frames with riveting points and anchoring corner codes, and the detection stations grab the light Fu Biankuang with qualified length, hole position and twisting detection; sequentially, under the action of the moving mechanism, the grabbing device of the interference incoming material station grabs the material and then places the material into the aluminum profile corner inserting station, the grabbing device of the aluminum profile corner inserting station grabs the material and then places the material into the corner pressing station, the grabbing device of the corner pressing station grabs the material and then places the material into the detection station, and the grabbing device of the detection station grabs the material and places the material into the next procedure blanking position.

The grabbing component setting mode of the traditional imprinting mechanism in the prior art is two stations, namely the grabbing component setting mode corresponds to the setting of the corner inserting code imprinting station and the length detection station respectively, and when processing, the grabbing component of the two stations needs to move back and forth on the four stations, so that the distance of the grabbing component moving back and forth and the time required by the back and forth movement are long, and the efficiency of the photovoltaic frame production and processing is reduced.

And this application device sets up four stations that correspond with snatching the subassembly for grabbing device displacement distance has shortened one time, snatchs the frequency and has reduced one time, reduces because the time that round trip movement was lost, and can make the material lift and place the stroke of next station from last station shorten one time through the double-action of first cylinder and second cylinder, beat speed has promoted one time, work efficiency has improved one time, and is higher than traditional impression mechanism, efficiency.

The above embodiments are merely for illustrating the technical solution of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.

Claims

1. The photovoltaic frame embossing speed-increasing synergy device is characterized by comprising a frame main body and a lifting assembly; the frame main body is connected with a moving mechanism, the lower part of the moving mechanism is connected with a connecting block in a sliding manner, and the bottom end of the connecting block is connected with the lifting assembly;

2. The photovoltaic frame embossing speed-increasing and efficiency-increasing device according to claim 1, wherein the moving mechanism comprises an outer shell, one side of the outer shell is connected with a motor, an output shaft of the motor extends into the outer shell and is connected with a reed type coupler, an output end of the reed type coupler is connected with a screw rod assembly, sliding rails are arranged on left side walls and right side walls of the outer shell, linear guide rail assemblies are respectively connected in the sliding rails, the inner sides of the linear guide rail assemblies are connected with the screw rod assemblies, and the outer sides of the linear guide rail assemblies are connected with connecting blocks.

3. The photovoltaic frame imprinting speed-increasing and efficiency-increasing device according to claim 1, wherein the grabbing device comprises a fixing plate, a pneumatic finger, a clamping jaw and a clamping jaw pad, the pneumatic finger is connected to the bottom end of the connecting plate through the fixing plate, the clamping jaw is connected to the lower end of the pneumatic finger, and the clamping jaw pad is arranged on the clamping jaw.

4. The photovoltaic bezel imprinting speed enhancing device of claim 1, wherein the gripping device is provided with four groups.

5. The device for increasing the speed of stamping a photovoltaic frame according to claim 1, wherein the first cylinder and the second cylinder are arranged in an up-down vertical double-cylinder opposite direction.

6. The photovoltaic frame embossing speed-increasing synergy device of claim 1, wherein the four guide shafts are respectively arranged at four corners of the movable plate.

7. The photovoltaic frame embossing speed-increasing and efficiency-increasing device according to claim 1 or 6, wherein the upper end of the guide shaft is fixedly connected to the upper end of the moving plate through a nut, the lower end of the guide shaft is connected with the top end of the lifting plate through a flange linear bearing, and the guide shaft is in sliding connection with the flange linear bearing.

8. The device of claim 1, wherein the lifting assembly further comprises a solenoid valve assembly disposed in the middle of the upper surface of the lifting plate.