CN218945760U

CN218945760U - Bar belt cleaning device based on spray and wind drenches

Info

Publication number: CN218945760U
Application number: CN202223377360.2U
Authority: CN
Inventors: 张理罡
Original assignee: Jiangsu Giansun Precision Electromechanical Equipment Co ltd
Current assignee: Jiangsu Giansun Precision Electromechanical Equipment Co ltd
Priority date: 2022-12-15
Filing date: 2022-12-15
Publication date: 2023-05-02
Anticipated expiration: 2032-12-15

Abstract

The utility model discloses a bar cleaning device based on spraying and air spraying, which comprises a cleaning box body, wherein a spraying area and an air spraying area are formed in the cleaning box body through separation of a partition plate; at least one group of spraying components are arranged in the spraying area, and dirt on the surface of the bar passing through the spraying area is washed by the cleaning liquid sprayed by the spraying components; the air shower area is internally provided with an air shower assembly, and dirt and cleaning liquid remained on the surface of the bar passing through the air shower area are sprayed through the air shower assembly. The spraying assembly arranged in the spraying area of the bar cleaning device is perpendicular to the length direction of the roller conveying belt, and the roller conveying belt is cut off by the spraying assembly, so that bars and the roller conveying belt are not contacted when passing through the spraying assembly, and the bars can be sprayed and washed in all directions.

Description

Bar belt cleaning device based on spray and wind drenches

Technical Field

The utility model relates to the technical field of bar cleaning devices, in particular to a bar cleaning device based on spraying and air shower.

Background

The aluminum bar is one of aluminum products, and the melting and casting of the aluminum bar comprises the processes of melting, purifying, removing impurities, degassing, deslagging and casting. The aluminum bar has special chemical and physical characteristics, is light in weight and firm in texture, has good ductility, electrical conductivity, thermal conductivity, heat resistance and nuclear radiation resistance, and is an important basic raw material for national economic development.

The aluminum bar can be used as a basic raw material to be manufactured into various aluminum products after being processed, but impurities such as oil stains can be adhered to the surface of the aluminum bar in the process of storage or transportation as the raw material, and the aluminum bar can be continuously processed after being cleaned before being processed.

Disclosure of Invention

The utility model aims to provide a bar cleaning device based on spraying and air spraying, which solves the problems that the manual bar cleaning efficiency is low, more manpower resources are consumed, the production cost is increased, and the working strength is also increased.

In order to solve the technical problems, the utility model provides a bar cleaning device based on spraying and air shower, which comprises a cleaning box body, wherein a spraying area and an air shower area are formed in the cleaning box body through separation of a partition plate;

at least one group of spraying components are arranged in the spraying area, and dirt on the surface of the bar passing through the spraying area is washed by the cleaning liquid sprayed by the spraying components;

the air shower area is internally provided with an air shower assembly, and dirt and cleaning liquid remained on the surface of the bar passing through the air shower area are sprayed through the air shower assembly.

Preferably, a conveying mechanism penetrates through the cleaning box body, the conveying mechanism penetrates through the spraying area and the air spraying area of the cleaning box body in sequence, and channels are formed in the spraying area, the air spraying area and the partition plate, so that the conveying mechanism conveys bars to pass through the spraying area and the air spraying area in sequence.

Preferably, the conveying mechanism comprises two symmetrically arranged roller conveying belts, and the two roller conveying belts penetrate through the spraying area and the air spraying area along the center;

and the distance between the two roller conveyer belts is smaller than the diameter of the bar stock, and the roller conveyer belts are inclined downwards, so that the gravity center of the bar stock is downwards, and the bar stock moves along a straight line between the two roller conveyer belts.

Preferably, the spraying assembly is perpendicular to the length direction of the roller conveyer belt, and the spraying assembly cuts off the roller conveyer belt, so that the bar material is in non-contact with the roller conveyer belt when passing through the spraying assembly, and the bar material is sprayed and washed omnidirectionally.

Preferably, a V-shaped carrier roller is arranged at the inlet of the spraying area of the cleaning box body, two ends of the V-shaped carrier roller are rotatably connected with the cleaning box body through bearing blocks, and the bar stock is lifted by the V-shaped carrier roller to be conveyed to a roller conveyer belt of the spraying area.

Preferably, the spray assembly comprises a spray frame, a spray space is formed in the center of the spray frame, a plurality of spray heads are uniformly arranged on the spray frame around the spray space, and the spray heads face the center, so that bars passing through the spray heads are sprayed and washed.

Preferably, the spraying assembly is provided with two groups at least, and the spraying assemblies are arranged at intervals in parallel, the spraying space is regular dodecagon, six spraying heads are uniformly arranged on each spraying frame, and the adjacent two groups of spraying heads of the spraying assembly are distributed in a staggered manner.

Preferably, the spray frame is further provided with at least one water inlet, one end of the water inlet is connected with external cleaning liquid supply equipment through a pipeline, and the other end of the water inlet is connected with each spray header through an internal flow passage of the spray frame.

Preferably, the air shower assembly comprises a U-shaped air shower pipe, one end of the U-shaped air shower pipe is connected with a fan, and the other end of the U-shaped air shower pipe is connected with a plurality of air blowing grooves; the blowing grooves extend into the air showering area, and the blowing grooves are symmetrically distributed on two sides of the conveying mechanism, so that dirt and cleaning liquid remained on the surface of the bar on the conveying mechanism are blown.

Preferably, the water curtain paper is covered above the air shower area.

Compared with the prior art, the utility model has the beneficial effects that:

1. the spraying assembly arranged in the spraying area of the bar cleaning device is perpendicular to the length direction of the roller conveying belt, and the roller conveying belt is cut off by the spraying assembly, so that bars and the roller conveying belt are not contacted when passing through the spraying assembly, and the bars can be sprayed and washed in all directions;

2. the center of a spray frame of the spray assembly of the bar cleaning device is provided with a spray space, and a plurality of spray heads are uniformly arranged on the spray frames around the spray space and face the center, so that bars passing through the spray heads are sprayed and washed; and the spray space is designed into a regular dodecagon shape, six spray heads are uniformly arranged on each spray frame, and the spray heads of two adjacent groups of spray assemblies are distributed in a staggered manner. Theoretically, the denser the spray heads are arranged, the fewer dead angles are washed, but too many spray heads are arranged on the same spray frame, so that the washing time is too short, the water cannot be deeply washed although the water is comprehensively washed, and the water pressure of the spray heads is reduced, so that the washing effect is influenced. The spray heads are arranged in a staggered manner by arranging the spray assemblies at intervals in parallel, so that the water pressure of the spray heads can be ensured, the flushing without dead angles can be realized, and the cleaning effect is greatly improved.

Drawings

FIG. 1 is a schematic view of a first view of a bar cleaning device based on spraying and air showering;

FIG. 2 is a schematic view of a second view of a bar cleaning apparatus according to the present utility model;

FIG. 3 is a schematic view of the installation of the conveyor mechanism provided by the present utility model;

FIG. 4 is a top view of the conveyor mechanism provided by the present utility model;

fig. 5 is an installation schematic diagram of a V-shaped idler provided by the utility model;

FIG. 6 is a schematic view of the structure of a spray assembly provided by the present utility model;

FIG. 7 is a front view of a spray assembly provided by the present utility model;

FIG. 8 is a schematic view of the structure of the air shower assembly provided by the present utility model;

fig. 9 is a front view of the air shower assembly provided by the present utility model.

In the figure: 1. cleaning the box body; 2. a spraying area; 3. a wind showering area; 4. a spray assembly; 5. an air shower assembly; 6. a conveying mechanism; 7. v-shaped carrier rollers; 100. a bar stock; 401. a spray rack; 402. spraying space; 403. a spray header; 404. an internal flow passage; 501. a U-shaped air shower pipe; 502. a blowing groove; 601. roller conveyer belt.

Detailed Description

The utility model is described in further detail below with reference to the attached drawings and specific examples. Advantages and features of the utility model will become more apparent from the following description and from the claims. It should be noted that the drawings are in a very simplified form and are all to a non-precise scale, merely for convenience and clarity in aiding in the description of embodiments of the utility model.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.

Examples

The utility model provides a bar cleaning device based on spraying and air spraying, referring to fig. 1 and 2, comprising a cleaning box body 1, wherein a spraying area 2 and an air spraying area 3 are formed in the cleaning box body 1 by separation of a partition plate; at least one group of spray assemblies 4 are arranged in the spray zone 2, and cleaning liquid sprayed by the spray assemblies 4 washes dirt on the surface of the bar 100 passing through the spray zone 2; the air shower area 3 is internally provided with an air shower assembly 5, and dirt and cleaning liquid remained on the surface of the bar 100 passing through the air shower area 3 are sprayed by the air shower assembly 5.

In the embodiment of the present utility model, referring to fig. 3, a conveying mechanism 6 is disposed in the cleaning box 1 in a penetrating manner, the conveying mechanism 6 sequentially passes through the spraying area 2 and the air shower area 3 of the cleaning box 1, and channels are formed on the spraying area 2, the air shower area 3 and the partition board, so that the conveying mechanism 6 can convey the bar 100 sequentially passing through the spraying area 2 and the air shower area 3.

Further, referring to fig. 4, the conveying mechanism 6 includes two symmetrically disposed roller conveying belts 601, and the two roller conveying belts 601 pass through the spraying area 2 and the air spraying area 3 along the center; and, the distance between the two roller conveyer belts 601 is smaller than the diameter of the bar 100, and both are inclined downward, so that the center of gravity of the bar 100 is downward, and the bar moves along a straight line between the two roller conveyer belts 601.

Wherein, spray subassembly 4 perpendicular to the length direction of roller conveyer belt 601 installs, just spray subassembly 4 cuts roller conveyer belt 601 makes when passing through spray subassembly 4 bar 100 with roller conveyer belt 601 contactless, thereby with the omnidirectional sprays and washes bar 100.

In the embodiment of the present utility model, referring to fig. 5, a V-shaped carrier roller 7 is disposed at the inlet of the spraying area 2 of the cleaning tank 1, two ends of the V-shaped carrier roller 7 are rotatably connected with the cleaning tank 1 through bearing blocks, and the bar 100 is lifted by the V-shaped carrier roller 7 to be transferred onto a roller conveyer belt 601 of the spraying area 2.

In some embodiments, the V-shaped carrier roller 7 is not provided with a driving mechanism, and the bar 100 is conveyed onto the V-shaped carrier roller 7 by a conveying mechanism of manual work or previous working procedure, and as the two ends of the V-shaped carrier roller 7 are convex and concave in the middle, the bar 100 can automatically adjust the center on the V-shaped carrier roller 7 so as to enter the spraying area 2, thereby preventing the bar 100 from being eccentric, derailed or inclined to influence the cleaning effect.

In some embodiments, a driving motor is disposed at one end of the V-shaped carrier roller 7, and the driving motor drives the V-shaped carrier roller 7 to rotate, so that the bar 100 is fed into the spraying area 2, and similarly, the bar 100 can automatically adjust the center on the V-shaped carrier roller 7 to enter the spraying area 2 due to the fact that the middle of the protrusions at two ends of the V-shaped carrier roller 7 are concave.

In an embodiment of the present utility model, referring to fig. 6, the spray assembly 4 includes a spray frame 401, a spray space 402 is provided in the center of the spray frame 401, and a plurality of spray heads 403 are uniformly installed on the spray frame 401 around the spray space 402, where the plurality of spray heads 403 face the center, so as to spray and rinse the bar 100 passing through the spray heads 403.

Further, at least two groups of spraying assemblies 4 are arranged, the spraying assemblies 4 are arranged at intervals in parallel, the spraying space 402 is in a regular dodecagon shape, six spraying heads 403 are uniformly arranged on each spraying frame 401, and the adjacent two groups of spraying heads 403 of the spraying assemblies 4 are distributed in a staggered manner.

Further, referring to fig. 7, the spray rack 401 is further provided with at least one water inlet, one end of the water inlet is connected to an external cleaning solution supply device through a pipeline, and the other end is connected to each spray header 403 through an internal flow channel 404 of the spray rack 401.

As is well known, the denser the spray header 403 is arranged, the fewer dead corners are washed, but too many spray headers 403 are arranged on the same spray frame 401, so that the washing time is too short, the water cannot be deeply washed although the water is washed in all directions, and the water pressure of the spray header 403 is reduced, so that the washing effect is affected. The spray heads 403 are arranged in a staggered manner by arranging the spray assemblies 4 at intervals in parallel, so that the water pressure of the spray heads 403 can be ensured, no dead angle is left for flushing, and the cleaning effect is greatly improved.

In the embodiment of the present utility model, referring to fig. 8 and 9, the air shower assembly 5 includes a U-shaped air shower pipe 501, one end of the U-shaped air shower pipe 501 is connected to a fan, and the other end is connected to a plurality of air blowing slots 502; the air blowing grooves 502 extend into the air showering area 3, and the air blowing grooves 502 are symmetrically distributed on two sides of the conveying mechanism 6), so that dirt and cleaning liquid remained on the surface of the bar stock 100 on the conveying mechanism 6 are blown. Wherein, the fan that this wind drenches subassembly 5 adoption is the air knife fan, and the specification is: the air quantity of 9-264A is 90 degrees (air quantity: 2638-40403/h full pressure: 5587-4843 Pa), which is the prior art and is not described in detail in the patent.

And, the water curtain paper is covered above the air shower area 3, so that the cleaning liquid can be prevented from splashing, and the air circulation required by the air blowing groove 502 can be ensured.

The above description is only illustrative of the preferred embodiments of the present utility model and is not intended to limit the scope of the present utility model, and any alterations and modifications made by those skilled in the art based on the above disclosure shall fall within the scope of the appended claims.

Claims

1. The bar cleaning device based on spraying and air spraying comprises a cleaning box body (1) and is characterized in that a spraying area (2) and an air spraying area (3) are formed in the cleaning box body (1) through separation of a partition plate;

at least one group of spraying components (4) is arranged in the spraying region (2), and dirt on the surface of the bar stock (100) passing through the spraying region (2) is washed by the cleaning liquid sprayed by the spraying components (4);

the air shower area (3) is internally provided with an air shower assembly (5), and dirt and cleaning liquid remained on the surface of the bar (100) passing through the air shower area (3) are sprayed through the air shower assembly (5).

2. The bar cleaning device based on spraying and air showering according to claim 1, wherein a conveying mechanism (6) is arranged in the cleaning box body (1) in a penetrating manner, the conveying mechanism (6) sequentially penetrates through the spraying area (2) and the air showering area (3) of the cleaning box body (1), and channels are formed in the spraying area (2), the air showering area (3) and the partition plate, so that the conveying mechanism (6) conveys bars (100) sequentially passing through the spraying area (2) and the air showering area (3).

3. A spray and shower based bar cleaning apparatus according to claim 2, characterized in that the conveyor means (6) comprises two symmetrically arranged roller conveyor belts (601), the two roller conveyor belts (601) passing centrally through the spray zone (2) and the shower zone (3);

and, the interval between two roller conveyer belts (601) is less than the diameter of bar (100), and all incline downwards for the focus of bar (100) is downwards, moves along sharp between two roller conveyer belts (601).

4. A spray and air shower based bar cleaning apparatus as claimed in claim 3, wherein the spray assembly (4) is mounted perpendicular to the length of the roller conveyor (601) and the spray assembly (4) intercepts the roller conveyor (601) such that the bar (100) is not in contact with the roller conveyor (601) when passing the spray assembly (4) for an omnidirectional spray rinse of the bar (100).

5. A spray and air shower-based bar cleaning device as claimed in claim 3, characterized in that V-shaped carrier rollers (7) are arranged at the inlet of the spray zone (2) of the cleaning box body (1), two ends of each V-shaped carrier roller (7) are rotatably connected with the cleaning box body (1) through bearing blocks, and the bar (100) is lifted by the V-shaped carrier rollers (7) and conveyed onto a roller conveyor belt (601) of the spray zone (2).

6. A spray and air shower-based bar cleaning device according to claim 1, wherein the spray assembly (4) comprises a spray frame (401), a spray space (402) is formed in the center of the spray frame (401), a plurality of spray heads (403) are uniformly arranged on the spray frame (401) around the spray space (402), and the spray heads (403) face the center, so that the bar (100) passing through the spray heads (403) is sprayed and washed.

7. The bar cleaning device based on spraying and air spraying as claimed in claim 6, wherein at least two groups of spraying components (4) are arranged, the spraying components (4) are arranged at intervals in parallel, the spraying space (402) is in a regular dodecagon shape, six spraying heads (403) are uniformly arranged on each spraying frame (401), and the spraying heads (403) of two adjacent groups of spraying components (4) are distributed in a staggered mode.

8. A spray and air shower based bar cleaning apparatus as claimed in claim 7, wherein said spray rack (401) is further provided with at least one water inlet, one end of said water inlet being connected to an external cleaning liquid supply means via a pipe, and the other end being connected to each of said spray headers (403) via an internal flow channel (404) of said spray rack (401).

9. A bar cleaning device based on spraying and air showering according to claim 2, characterized in that the air showering component (5) comprises a U-shaped air showering pipe (501), one end of the U-shaped air showering pipe (501) is connected with a fan, and the other end is connected with a plurality of air blowing grooves (502); the blowing grooves (502) extend into the air showering area (3), and the blowing grooves (502) are symmetrically distributed on two sides of the conveying mechanism (6), so that residual dirt and cleaning liquid on the surface of the bar stock (100) on the conveying mechanism (6) are blown.

10. A spray-and air-shower-based bar cleaning device according to claim 9, characterized in that the air shower area (3) is covered with water curtain paper.