CN208712395U - A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting - Google Patents

Abstract

The utility model discloses a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting, belong to LED light manufacture field.A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the utility model is connected with undertaking pallet between the roof of two neighboring rinse bath including multiple rinse baths set gradually.The utility model overcomes the problems, such as that it is insufficient to be easy to appear cleaning for LED lamp cleaning in the prior art, provide a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting, effectively cleaning cleaning can be carried out to LED lamp, and cleaning efficiency is high, cleaning effect is good, helps to ensure following process quality.

Description

A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting

Technical field

The utility model relates to LED light processing technique fields, are used for LED lamp die casting more specifically to one kind Continuous ultrasonic cleaning apparatus.

Background technique

For LED lamp in the preceding cleaning process handled involved in processing to product, supersonic wave cleaning machine is existed using ultrasonic wave Cavitation, acceleration effect and direct flow effect in liquid directly or indirectly act on liquid and dirt, make dirt Layer by dispersion, emulsification, removing and reach the cleaning equipment of cleaning purpose, and because its cleaning efficiency height, cleaning effect are good, and wide General use.But the ultrasonic cleaning equipment of row industry routine is in use there are still many deficiencies, be easy to cause cleaning it is insufficient, The low problem of cleaning efficiency, influences subsequent handling processing quality, still there is biggish room for promotion.

Through retrieving, the structure design about ultrasonic cleaning equipment has a large amount of patent disclosures, such as Chinese Patent Application No.: 2011103196814, the applying date: on October 20th, 2011, invention and created name are as follows: upper vibration plate type steel wire continuous ultrasonic cleaning Unit, this application discloses a kind of upper vibration plate type steel wire continuous ultrasonic cleaning machine group, the rinse bath including strip, cleaning Slot inlet wire one end is equipped with inlet wire sub-wire carrying roller and inlet wire thread pressing roller, and rinse bath outlet one end is equipped with outlet sub-wire carrying roller and goes out Line thread pressing roller is provided with to smear and wipes device between outlet thread pressing roller and outlet sub-wire carrying roller；Inlet wire thread pressing roller and outlet thread pressing roller are used It is immersed in cleaning solution in pressing steel wire；The ultrasonic wave of multiple equidistantly distributeds is provided between inlet wire thread pressing roller and outlet thread pressing roller Vibration plate, ultrasonic wave vibration plate are mounted on cover board lower surface, the transmitting of ultrasonic wave vibration plate immerse downwards cleaning solution certain depth and with There are certain distances for steel wire.But this application is not directly applied for effective cleaning to LED lamp.

For another example Chinese Patent Application No.: 2015108059506, the applying date: on November 20th, 2015, invention and created name Are as follows: a kind of continuous ultrasonic cleaning device, this application discloses a kind of continuous ultrasonic cleaning devices, can facilitate realization Multiple article continuous wash, improve efficiency comprising sink, bottom of gullet are equipped with ultrasonic vibration box, in sink rear and front end The guide groove being arranged symmetrically is separately installed on wall, guide groove includes two rake bottoms of the symmetrical rake in both ends and connection Transverse part, be provided with conveyor chain in guide groove, connected between the conveyor chain at both ends by spaced apart support rod, it is defeated Chain is sent successively to bypass drive sprocket, two bottom directive wheels and driven sprocket, drive sprocket connects driving motor, conveyor chain It is above spaced apart that intermediate bulkhead is installed.But this application still has the space for continuing optimization in cleaning degree.

Utility model content

1. utility model technical problems to be solved

It is easy to appear the purpose of the utility model is to overcome the cleaning of LED lamp in the prior art and cleans insufficient ask Topic, provides a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting, can effectively be cleaned to LED lamp Cleaning, and cleaning efficiency is high, cleaning effect is good, helps to ensure following process quality.

2. technical solution

In order to achieve the above objectives, technical solution provided by the utility model are as follows:

A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the utility model, including multiple successively set The rinse bath set is connected with undertaking pallet between the roof of two neighboring rinse bath.

Further, it is respectively arranged with support supporting plate on the opposite side wall of two neighboring rinse bath, supports pallet support It is accepting below pallet.

Further, rinse bath is respectively to decline side wall and rise side wall along the both ends side wall of workpiece transmission direction, under It is connected between drop side wall and rising side wall by straight bottom wall；Decline side wall and rising side wall symmetrically divide in straight bottom wall two sides Cloth.

Further, stiffening plate is provided on the outer wall of rinse bath.

Further, stiffening plate includes the horizontal stiffening plate along the distribution of rinse bath length direction, the two sides point of horizontal stiffening plate It is not arranged at intervals with a plurality of vertical stiffening plate.

Further, the bottom of rinse bath is provided with drainpipe, and rinse bath top is provided with overflow pipe, overflow pipe and row Water pipe is connected.

Further, it accepts tray bottom and is provided with collector pipe.

Further, collector pipe is connected with the drainpipe of bottom of rinse bath.

Further, the bottom wall upper surface for accepting pallet is smooth inclined wall, and collector pipe is set to the inclined wall The lower position in face.

3. beneficial effect

Using technical solution provided by the utility model, compared with prior art, have the following beneficial effects:

(1) a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the utility model, two neighboring cleaning Undertaking pallet is connected between the roof of slot, workpiece is once purged when gradually removing from rinse bath, can adhere to retention on workpiece There is cleaning solution, during entering next rinse bath, the liquid that drippage is remained on workpiece can be had by accepting pallet Effect is collected, and is prevented liquid to be dropped in ground and is polluted, and the cleaning solution part in a rinse bath is also avoided to enter next cleaning In slot, to avoid the influence to workpiece cleaning effect, cleaning quality is ensured.

(2) a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the utility model, two rinse bath phases Pair side wall on be respectively arranged with support supporting plate, support supporting plate, which is supported on, to be accepted below pallet, helps to further increase undertaking The positional stability of pallet ensures its long-time service.

(3) a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the utility model accepts tray bottom It is additionally provided with collector pipe, can be controlled to the internal discharge for accepting liquid, be accepted pallet without frequently artificial replacement or topple over Internal liquid, labor intensity are effectively reduced, and the collector pipe is connected with the drainpipe of bottom of rinse bath, is easy to implement to discharge Liquid is uniformly controlled.

(4) a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the utility model, accepts the bottom of pallet Wall upper surface is smooth inclined wall, and convenient for assembling it quickly to bottom end, collector pipe is set It is placed in the lower position of the inclined wall, convenient for the liquid accepted is discharged quickly through collector pipe, helps to improve drainage efficiency.

Detailed description of the invention

Fig. 1 is a kind of structural representation of continuous ultrasonic cleaning apparatus for LED lamp die casting of the utility model Figure；

Fig. 2 is the overlooking structure diagram of rinse bath in the utility model；

Fig. 3 is the structural schematic diagram of fixed frame in the utility model；

Fig. 4 is the structural schematic diagram linked up in the utility model.

Label declaration in schematic diagram:

100, conveyer frames；110, descending branch；120, flat segments；130, the ascent stage；

200, fixed frame；210, the first fastening section；211, the first extension section；212, the first linkage section；220, the second fastening Section；221, the second extension section；222, the second linkage section；230, the first fastener；240, the second fastener；241, holding pin；

300, it links up with；310, upper hook portion；320, lower hook portion；

400, rinse bath；410, horizontal stiffening plate；420, stiffening plate is indulged；430, supporting plate is supported；440, decline side wall；450, it puts down Straight bottom wall；460, rise side wall；

500, pallet is accepted；600, support frame.

Specific embodiment

For the content for further appreciating that the utility model, the utility model is described in detail in conjunction with attached drawing.

It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.

Below with reference to embodiment, the utility model will be further described.

Embodiment 1

As Figure 1-Figure 4, a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the present embodiment, packet Multiple rinse baths 400 set gradually are included, is connected between the roof of two neighboring rinse bath 400 and accepts pallet 500.This implementation The rinse bath 400 of example is settable multiple according to production requirement, and can be respectively set to the cleaning of different function according to the technological requirements Slot 400, such as the present embodiment can include prewash tank, clean tank, spray groove, drying tank according to process requirements, use in clean tank Ultrasonic cleaning, wherein clean tank and drying tank can also be provided with multiple etc. according to the technological requirements, and details are not described herein.

Multiple rinse baths 400 form cleaning group in the present embodiment, and cooperation conveyer frames 100 are formed to workpiece (LED to be cleaned Lamp part, such as lamp holder, lamp housing) continuous wash, as shown in Figure 1, conveyer frames 100 are set to the top of rinse bath 400, transmission The conveying track matched and conveyer chain are provided on frame 100, which makes its edge by power mechanism (such as motor) driving Conveying track is advanced, and uniform intervals are equipped with multiple for placing the fixed frame 200 of workpiece below conveyer chain, i.e. conveyer chain is being advanced Workpiece is driven constantly to transmit in the process, thus the operation such as cleaned in different rinse baths 400, spray, dry, completion pair Comprehensive cleaning of workpiece, cleaning efficiency are high.Conveying track in the present embodiment, conveyer chain and power mechanism are equipped with To be designed using the transport structure of row industry routine, this will not be detailed here.

It should be noted that rinse bath 400 is along the both ends side wall respectively decline side of workpiece transmission direction in the present embodiment Wall 440 and rising side wall 460, decline and are connected between side wall 440 and rising side wall 460 by straight bottom wall 450；Decline side wall 440 is symmetrical in straight 450 two sides of bottom wall with rising side wall 460, as shown in Figure 1, workpiece passes from left to right in the direction of arrows It send, the both ends side wall of rinse bath 400 is set as symmetrical sloped sidewall, so that depth is from the superficial to the deep to arrive again in rinse bath 400 Shallow design, cooperatively with this, conveyer frames 100 are likewise provided as height flighting schedule structure, and specifically, conveyer frames 100 include Descending branch 110, flat segments 120 and the ascent stage 130 being sequentially connected, wherein descending branch 110 is correspondingly arranged on decline side wall 440 Side, flat segments 120 are correspondingly arranged in straight 450 top of bottom wall, and the ascent stage 130, which is correspondingly arranged in, rises 460 top of side wall, and phase It smoothly transits connection between the adjacent ascent stage 130 and descending branch 110 for arc.The height flighting schedule of conveyer frames 100 designs The height of workpiece transport track rises and falls design, workpiece raised transport track is corresponding with about 400 rinse bath again from high to low, Energy effective guarantee workpiece is thoroughly deeply immersed in rinse bath 400.In actual shipment, workpiece first through descending branch 110 gradually under Drop enters 440 region of decline side wall of rinse bath 400, sufficiently cleans after being totally submerged along straight 450 region of bottom wall, then through rising 460 region of side wall gradually removes, and what the design of such flighting schedule not only can guarantee workpiece is sufficiently submerged in cleaning, but can guarantee workpiece not with Rinse bath 400 is in contact collision, and workpiece transport is smooth.

It is also correspondingly arranged between two neighboring rinse bath 400 in the present embodiment and accepts pallet 500, specifically, accepted Pallet 500 is set between the ceiling end of rinse bath 400, accepts the undertaking chamber being equipped in pallet 500 for accepting cleaning solution, Workpiece is once purged when gradually removing from rinse bath 400, and can adhere to retention on workpiece has cleaning solution, is entering next cleaning During slot 400, the liquid that drippage is remained on workpiece can effectively be collected by accepting pallet 500, prevent liquid from dripping It is polluted on ground, also avoids the cleaning solution part in a rinse bath 400 from entering in next rinse bath 400, to avoid Influence to workpiece cleaning effect ensures cleaning quality.The flighting schedule structure design of conveyer frames 100 also contributes in the present embodiment Extend transit route of the workpiece between two rinse baths 400, process is hung to workpiece after cleaning to extend, is further subtracted Cleaning solution residual on few workpiece, is conducive to ensure the cleaning effect to workpiece.

Support supporting plate 430 is respectively arranged in the present embodiment on the opposite side wall of two neighboring rinse bath 400, supports supporting plate 430 are supported on 500 lower section of undertaking pallet, help to further increase the positional stability for accepting pallet 500, ensure that it makes for a long time With.

Embodiment 2

A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the present embodiment, the same embodiment of basic structure 1, further, stiffening plate is provided in the present embodiment on the outer wall of washing trough 400, specifically, stiffening plate includes along rinse bath The horizontal stiffening plate 410 of 400 length directions distribution, the two sides of horizontal stiffening plate 410 are respectively provided with a plurality of vertical stiffening plate 420, Horizontal stiffening plate 410 and vertical stiffening plate 420 are staggered, and effectively enhance the structural strength of rinse bath 400.

Embodiment 3

A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the present embodiment, the same embodiment of basic structure 2, further, the bottom of rinse bath 400 is provided with drainpipe in the present embodiment, and 400 top of rinse bath is provided with overflow pipe, Overflow pipe is connected with drainpipe, and the drainpipe of multiple rinse baths 400 is connected in the present embodiment, facilitates optimization pipeline and sets It sets, realizes and the uniform effluent of cleaning solution is replaced；The setting of overflow pipe then helps to realize the safety guarantee to inside liquid level.

500 bottom of pallet is accepted in the present embodiment and is additionally provided with collector pipe, can be controlled to the internal discharge for accepting liquid, It accepts pallet 500 without frequently artificial replacement or topples over internal liquid, labor intensity is effectively reduced, and the collector pipe and cleaning The drainpipe of 400 bottom of slot is connected, and is easy to implement and is uniformly controlled to discharge liquid.

The bottom wall upper surface that pallet 500 is accepted in the present embodiment is smooth inclined wall, and collector pipe is set to the inclination The lower position of wall surface, i.e. undertaking bottom of chamber portion in undertaking pallet 500 are obliquely installed, convenient for effectively leading to the liquid of undertaking Stream assembles it quickly to bottom end, corresponding that collector pipe is set to lower one end, that is, is convenient for making the liquid accepted quickly through collecting Water pipe discharge, helps to improve drainage efficiency.

Embodiment 4

A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the present embodiment, the same embodiment of basic structure 3, further, in the present embodiment for place the fixed frame 200 of workpiece it is specific as shown in figure 3, include the first connecting plate and Second connecting plate, the first connecting plate and the second connecting plate top are connected by the first fastener 230, and the first connecting plate and second connects The hook 300 for hooking workpiece is equipped between the lower part of fishplate bar, the second fastener 240 sequentially passes through the second connecting plate and first Connecting plate is simultaneously fastened.Specifically, the first connecting plate includes the first fastening section 210 being sequentially connected, the first extension section 211 and One linkage section 212, the first extension section 211 are inclined outwardly extension；Second connecting plate include the second fastening section 220 being sequentially connected, Second extension section 221 and the second linkage section 222, the second extension section 221 are inclined outwardly extension；Second connecting plate and the first connecting plate It is symmetrical, wherein the first fastening section 210 and the second fastening section 220 are in contact, and by the first fastener 230 (such as fastening spiral shell Bolt) it connects, the first extension section 211 and the second extension section 221 are formed down opening, and the second fastener 240 (such as fastening bolt) is worn It crosses between the first linkage section 212 and the second linkage section 222 and is fastened, hook 300 is then hung on the second fastener 240, such as Fig. 4 Shown, the both ends for linking up with 300 are respectively arranged with hook portion 310 and lower hook portion 320, and upper hook portion 310 is for being hooked on the second fastening On part 240, lower hook portion 320 be used in the through-hole that is hooked on workpiece (LED lamp die casting such as lamp housing to be cleaned in industry, Lamp holder etc. offers multiple through-holes on pedestal), after workpiece to be cleaned hook being placed when use, will hook 300 directly It hangs on the second fastener 240, and the gap between the first linkage section 212 and the second linkage section 222 is also hook 300 The security and stability set and flexibility provide convenience, and it is more convenient to pick and place.

Embodiment 5

A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the present embodiment, the same embodiment of basic structure 4, the difference is that 240 end of the second fastener offers the pin hole passed through for holding pin 241 in the present embodiment, pass through fastening The connection between the first linkage section 212 and the second linkage section 222 is realized in the cooperation of pin 241, and when installing and dismounting need to only extract fastening Pin 241 simultaneously extracts the second fastener 240 out.

Embodiment 6

A kind of continuous ultrasonic cleaning apparatus for LED lamp die casting of the present embodiment, the same embodiment of basic structure 4, the difference is that 400 two sides of rinse bath are also respectively provided with stand in the present embodiment, the stand top of two sides is connected with support Frame 600, as shown in Fig. 2, the support frame 600 is pressed in 100 top of conveyer frames, in the long distance transmission of entire conveyer frames 100, if It is equipped with multiple support frames 600 to be pressed on conveyer frames 100, facilitates the position and the high stability that ensure conveyer frames 100, ensure work The long range of part stablizes transport.

Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, not inventively design Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.

Claims (8)

1. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting, it is characterised in that: set gradually including multiple Rinse bath (400) is connected between the roof of two neighboring rinse bath (400) and accepts pallet (500)；Two neighboring rinse bath (400) support supporting plate (430) is respectively arranged on opposite side wall, support supporting plate (430), which is supported on, to be accepted under pallet (500) Side.

2. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting according to claim 1, feature exist In: rinse bath (400) is respectively to decline side wall (440) and rise side wall (460) along the both ends side wall of workpiece transmission direction, decline It is connected between side wall (440) and rising side wall (460) by straight bottom wall (450)；Decline side wall (440) and rises side wall (460) symmetrical in straight bottom wall (450) two sides.

3. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting according to claim 1, feature exist In: stiffening plate is provided on the outer wall of rinse bath (400).

4. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting according to claim 3, feature exist In: stiffening plate includes the horizontal stiffening plate (410) along the distribution of rinse bath (400) length direction, the two sides difference of horizontal stiffening plate (410) It is arranged at intervals with a plurality of vertical stiffening plate (420).

5. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting according to claim 1, feature exist In: the bottom of rinse bath (400) is provided with drainpipe, and rinse bath (400) top is provided with overflow pipe, overflow pipe and drainpipe phase Connection.

6. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting according to claim 1-5, It is characterized in that: accepting pallet (500) bottom and be provided with collector pipe.

7. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting according to claim 6, feature exist In: collector pipe is connected with the drainpipe of rinse bath (400) bottom.

8. a kind of continuous ultrasonic cleaning apparatus for LED lamp die casting according to claim 6, feature exist In: the bottom wall upper surface for accepting pallet (500) is smooth inclined wall, and collector pipe is set to the low side position of the inclined wall It sets.