CN218928327U - Efficient yarn gumming device - Google Patents

Abstract

The utility model provides a high-efficiency yarn gumming device, which comprises a material rack, wherein a bottom plate of the material rack is provided with a plurality of material rolls, and yarns are wound on each material roll; the feeding mechanism is arranged at the upper end of the material rack and used for pulling yarns on the material roll; the dipping box body comprises a dipping tank, a first dipping roller, a second dipping roller and a plurality of third dipping rollers, wherein the first dipping roller is rotationally arranged at an inlet end, the second dipping roller is rotationally arranged at an outlet end, and the third dipping rollers are rotationally arranged in the dipping tank in a V shape; through setting up the stoving case in the top of gum dipping box, make the yarn can directly dry after the gum dipping is accomplished, improved work efficiency, the rethread first multichannel roll is separated a plurality of yarns with the multichannel roll of second, avoid winding each other when receiving the material, and the yarn is carried in the rotation of second motor drive blowing roller at last, evenly place respectively every yarn on the bottom plate of receipts work or material rest lower extreme to collect the yarn that the gum dipping accomplished to next process.

Description

Efficient yarn gumming device

Technical Field

The utility model relates to the field of yarn dipping equipment, in particular to a high-efficiency yarn dipping device.

Background

The coiled clutch friction plate is a friction material for driving power in clutch devices used in high-speed automobiles, large-tonnage tractors and various heavy machinery, and is formed by dipping, drying, shaping and coiling friction-resistant yarns to form blanks, and then carrying out hot press forming, vulcanization treatment and grinding.

However, the existing yarns are finished in two working procedures of gum dipping and drying, so that the working efficiency is low, and when materials are received, a plurality of yarns are easy to cross together, so that the difficulty of receiving the materials is increased.

Disclosure of Invention

The utility model aims to solve the technical problems that the existing yarn is finished in two working procedures of gum dipping and drying, so that the working efficiency is low, and when the yarn is received, a plurality of yarns are easy to cross together, and the difficulty of receiving the yarn is increased.

The technical scheme adopted for solving the technical problems is as follows: the efficient yarn gumming device comprises a material rack, wherein a plurality of material rolls are arranged on a bottom plate of the material rack, and yarns are wound on each material roll; the feeding mechanism is arranged at the upper end of the material rack and is used for pulling yarns on the material rolls; the dipping box body comprises a dipping tank, a first dipping roller, a second dipping roller and a plurality of third dipping rollers, wherein the first dipping roller is rotatably arranged at the inlet end of the dipping tank, the second dipping roller is rotatably arranged at the outlet end of the dipping tank, and the third dipping rollers are rotatably arranged in the dipping tank in a V shape; the drying box is arranged above the gum dipping box body, and a first guide roller and a second guide roller are respectively arranged at the left side and the right side of the drying box; and the discharging mechanism is positioned on the right side of the gum dipping box body and is used for collecting the yarn subjected to gum dipping.

Further: the feeding mechanism comprises a plurality of round straight rods, a winding roller, a third guide roller and a fourth guide roller, wherein the round straight rods are longitudinally fixed at the upper end of the material rack and are transversely and uniformly arranged, and the winding roller, the third guide roller and the fourth guide roller are all rotatably arranged on the material rack.

Further: the discharging mechanism comprises a first motor, a first multi-channel roller, a transmission shaft and a second multi-channel roller, wherein the first motor is fixedly arranged on the drying box, a first gear is fixed at the output end of the first motor, the first multi-channel roller is rotationally arranged on the gum dipping box body, a first double-row gear is arranged on the first multi-channel roller, the transmission shaft and the second multi-channel roller are rotationally arranged on the drying box, a second double-row gear is arranged on the transmission shaft, a second gear is arranged on the second multi-channel roller, the first gear is connected with an external gear on the first double-row gear through a chain, an internal gear on the first double-row gear is connected with an external gear on the second double-row gear through a chain, and an internal gear on the second double-row gear is in meshed transmission with the first gear.

Further: the discharging mechanism further comprises a material collecting frame, a second motor and a plurality of discharging rollers, the second motor is fixed at the left end of the material collecting frame, the output end of the second motor is fixedly connected with a third gear, the discharging rollers are all rotatably arranged at the upper end of the material collecting frame, the discharging rollers are transversely and uniformly arranged, each discharging roller is fixedly provided with a third double-row gear, the third gear is connected with an outer gear of the third double-row gear at the leftmost end of the material collecting frame through a chain, and the third double-row gears are connected and driven through the chain.

Further: a plurality of triangular bars are fixed on the discharging roller along the circumference, and the right-angle sides of the triangular bars are outwards.

The efficient yarn dipping device has the beneficial effects that the drying box is arranged above the dipping box body, so that yarns can be directly dried after the dipping is finished, the production efficiency is effectively saved, a plurality of yarns are separated through the first multi-pass roller and the second multi-pass roller, the yarns are prevented from being wound when being received, the second motor drives the discharging roller to rotate and convey the yarns, and each yarn is respectively and uniformly placed on the bottom plate at the lower end of the receiving rack, so that the dipped yarns can be conveniently received to the next working procedure.

Drawings

The utility model will be further described with reference to the drawings and examples.

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is a schematic top view of a loading mechanism;

fig. 3 is a schematic view of a structure of the right side of the drying box;

FIG. 4 is a schematic top view of a receiving rack;

fig. 5 is a schematic cross-sectional view of a discharge roll.

In the figure, 1, a material frame, 2, a material roll, 3, a gum dipping box body, 4, a drying box, 5, a first guide roller, 6, a second guide roller, 7, a round straight bar, 8, a winding roller, 9, a third guide roller, 10, a fourth guide roller, 11, a first motor, 12, a first plurality of rollers, 13, a transmission shaft, 14, a second plurality of rollers, 15, a first gear, 16, a first double-row gear, 17, a second double-row gear, 18, a second gear, 19, a material collecting frame, 20, a second motor, 21, a discharging roller, 22, a third gear, 23, a third double-row gear, 24, a triangular pole, 301, a gum dipping tank, 302, a first gum dipping roller, 303, a second gum dipping roller, 304 and a third gum dipping roller.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model. On the contrary, the embodiments of the utility model include all alternatives, modifications and equivalents as may be included within the spirit and scope of the appended claims.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Furthermore, in the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and further implementations are included within the scope of the preferred embodiment of the present utility model in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present utility model.

As shown in fig. 1, the utility model provides a high-efficiency yarn dipping device, which comprises a material frame 1, wherein a plurality of material rolls 2 are arranged on a bottom plate of the material frame, and yarns are wound on each material roll 2; the feeding mechanism is arranged at the upper end of the material rack 1 and is used for pulling yarns on the material rolls 2; the dipping box body 3 comprises a dipping tank 301, a first dipping roller 302, a second dipping roller 303 and a plurality of third dipping rollers 304, wherein the first dipping roller 302 is rotatably arranged at the inlet end of the dipping tank 301, the second dipping roller 303 is rotatably arranged at the outlet end of the dipping tank 301, and the plurality of third dipping rollers 304 are rotatably arranged in the dipping tank 301 in a V shape; the drying box 4 is arranged above the gum dipping box body 3, and a first guide roller 5 and a second guide roller 6 are respectively arranged on the left side and the right side of the drying box 4; the discharging mechanism is positioned on the right side of the gum dipping box body 3 and is used for collecting the yarn subjected to gum dipping;

during operation, each material roll 2 stretches out of yarns, a plurality of yarns are led out through a feeding mechanism, vertically enter the dipping tank 301 by bypassing the first guide roller 5, firstly bypass the lower end of the first dipping roller 302 in the dipping tank 301, continuously bypass a plurality of third dipping rollers 304, repeatedly enter and exit the dipping tank 301 to enable the yarns to be fully dipped on the surfaces of the yarns, then stretch out of the second dipping rollers 303, are led out of the outlet of the dipping tank 301, vertically upwards wind onto the second guide roller 6 along the drying box 4, dry oil and water in the colloid on the surfaces of the yarns when approaching the drying box 4, and finally the yarns are placed on the material collecting frame 19 one by one after the yarns after being dipped through a discharging mechanism.

As shown in fig. 2, the feeding mechanism includes a plurality of round straight bars 7, a winding roller 8, a third guiding roller 9 and a fourth guiding roller 10, a plurality of round straight bars 7 are longitudinally fixed at the upper end of the material frame 1 and are transversely and uniformly arranged, the winding roller 8, the third guiding roller 9 and the fourth guiding roller 10 are all rotatably arranged on the material frame 1, yarns respectively extend out of each material roll 2 and are respectively lapped on the round straight bars 7 above, a plurality of yarns uniformly wind on the winding roller 8 for one circle, tension is provided for the yarns before impregnation, the yarns are ensured to enter a tightening state, and then sequentially pass through the third guiding roller 9 and the fourth guiding roller 10 to the first guiding roller 5, so that the yarns enter the impregnation box 3.

As shown in fig. 3, the discharging mechanism includes a first motor 11, a first multi-path roller 12, a transmission shaft 13 and a second multi-path roller 14, the first motor 11 is fixedly disposed on the drying box 4, an output end of the first motor 11 is fixedly provided with a first gear 15, the first multi-path roller 12 is rotatably disposed on the dipping box 3, a first double-row gear 16 is disposed on the first multi-path roller 12, the transmission shaft 13 and the second multi-path roller 14 are rotatably disposed on the drying box 4, a second double-row gear 17 is disposed on the transmission shaft 13, a second gear 18 is disposed on the second multi-path roller 14, the first gear 15 is connected with an external gear on the first double-row gear 16 through a chain, an internal gear on the first double-row gear 16 is connected with an external gear on the second double-row gear 17 through a chain, the internal gear on the second double-row gear 17 is in meshed transmission with the second gear 18, the first motor 11 drives the first gear 15 to rotate the first double-row gear 16, the second double-row gear 12 is driven by the first motor 11 to rotate the first double-row gear 16, and the second double-path roller 18 is driven by the second double-row gear 18 to rotate, and the second multi-path roller 18 is driven by the second double-path roller to rotate.

As shown in fig. 4, the discharging mechanism further includes a receiving rack 19, a second motor 20 and a plurality of discharging rollers 21, the second motor 20 is fixed at the left end of the receiving rack 19, the output end of the second motor 20 is fixedly connected with a third gear 22, a plurality of discharging rollers 21 are all rotatably arranged at the upper end of the receiving rack 19, a plurality of discharging rollers 21 are horizontally and uniformly arranged, each discharging roller 21 is fixedly provided with a third double-row gear 23, the third gear 22 is connected with an external gear of the third double-row gear 23 at the leftmost end on the receiving rack 19 through a chain, a plurality of third double-row gears 23 are connected and driven through the chain, the discharging rollers 21 at the leftmost end are driven by the second motor 20 to rotate, and the discharging rollers 21 at the leftmost end are rotated to sequentially drive the discharging rollers 21 at the right side to rotate.

After the yarns are dipped and dried, the yarns downwards wind to the lower part of the first multi-way roller 12 from the second guide roller 6 and wind to the upper part of the second multi-way roller 14, a plurality of yarns are separated through the first multi-way roller 12 and the second multi-way roller 14, the yarns are prevented from winding each other during material collection, then the yarns extend to the discharging roller 21 all the time from the second multi-way roller 14, finally the discharging roller 21 rotates to convey the yarns, and each yarn is uniformly placed on a bottom plate at the lower end of the material collection frame 19.

As shown in fig. 5, a plurality of triangular bars 24 are fixed on the discharging roller 21 along the circumference, and the triangular edges of the triangular bars 24 are outward, so that friction force is increased to facilitate yarn conveying.

In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.

Claims (5)

1. An efficient yarn dipping device, which is characterized by comprising

A plurality of material rolls (2) are arranged on a bottom plate of the material frame (1), and yarns are wound on each material roll (2);

the feeding mechanism is arranged at the upper end of the material rack (1) and is used for pulling yarns on the material roll (2);

the dipping box body (3) comprises a dipping tank (301), a first dipping roller (302), a second dipping roller (303) and a plurality of third dipping rollers (304), wherein the first dipping roller (302) is rotatably arranged at the inlet end of the dipping tank (301), the second dipping roller (303) is rotatably arranged at the outlet end of the dipping tank (301), and the plurality of third dipping rollers (304) are rotatably arranged in the dipping tank (301) in a V shape;

the drying box (4) is arranged above the dipping box body (3), and a first guide roller (5) and a second guide roller (6) are respectively arranged at the left side and the right side of the drying box (4);

and the discharging mechanism is positioned on the right side of the gum dipping box body (3) and is used for collecting the yarn subjected to gum dipping.

2. The efficient yarn dipping device according to claim 1, wherein the feeding mechanism comprises a plurality of round straight rods (7), a winding roller (8), a third guide roller (9) and a fourth guide roller (10), the plurality of round straight rods (7) are longitudinally fixed at the upper end of the material rack (1) and are transversely and uniformly arranged, and the winding roller (8), the third guide roller (9) and the fourth guide roller (10) are all rotatably arranged on the material rack (1).

3. The efficient yarn dipping device as claimed in claim 1, characterized in that the discharging mechanism comprises a first motor (11), a first multi-way roller (12), a transmission shaft (13) and a second multi-way roller (14), the first motor (11) is fixedly arranged on the drying box (4), a first gear (15) is fixedly arranged at the output end of the first motor (11), the first multi-way roller (12) is rotatably arranged on the dipping box body (3), a first double-row gear (16) is arranged on the first multi-way roller (12), the transmission shaft (13) and the second multi-way roller (14) are rotatably arranged on the drying box (4), a second double-row gear (17) is arranged on the transmission shaft (13), a second gear (18) is arranged on the second multi-way roller (14), the first gear (15) is connected with an external gear on the first double-row gear (16) through a chain, and an internal gear on the first double-row gear (16) is meshed with the second double-row gear (17) through the second double-row gear (17).

4. The efficient yarn dipping device as claimed in claim 3, wherein the discharging mechanism further comprises a material collecting frame (19), a second motor (20) and a plurality of discharging rollers (21), the second motor (20) is fixed at the left end of the material collecting frame (19), a third gear (22) is fixedly connected with the output end of the second motor (20), the discharging rollers (21) are all rotatably arranged at the upper end of the material collecting frame (19), the discharging rollers (21) are transversely and uniformly arranged, a third double-row gear (23) is fixedly arranged on each discharging roller (21), the third gear (22) is connected with the outer gear of the leftmost third double-row gear (23) on the material collecting frame (19) through a chain, and the third double-row gears (23) are in transmission through the chain connection.

5. An efficient yarn dipping apparatus as in claim 4 wherein a plurality of triangular bars (24) are secured to said discharge roller (21) along a perimeter, said triangular bars (24) having right-angle edges facing outwardly.

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