CN210761443U - Intelligent steel wire coil winding machine - Google Patents

Intelligent steel wire coil winding machine Download PDF

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Publication number
CN210761443U
CN210761443U CN201921541187.0U CN201921541187U CN210761443U CN 210761443 U CN210761443 U CN 210761443U CN 201921541187 U CN201921541187 U CN 201921541187U CN 210761443 U CN210761443 U CN 210761443U
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China
Prior art keywords
steel wire
wire coil
winding
frustum
friction pulley
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CN201921541187.0U
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Chinese (zh)
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王富礼
王波
史修进
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ZHANGJIAGANG RUICHANG INTELLIGENT MACHINE SYSTEMS Inc
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ZHANGJIAGANG RUICHANG INTELLIGENT MACHINE SYSTEMS Inc
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Abstract

The utility model relates to an intelligence coiler is rolled up to steel wire, including winding portion and conveying platform, be equipped with steel wire book positioning mechanism and steel wire book rotation conveying mechanism in the conveying platform, steel wire book positioning mechanism is including many locating levers and the inside centering lift cylinder that is circumference setting, and inside centering lift cylinder is connected to the lower extreme of locating lever, and steel wire book rotation conveying mechanism is including a plurality of frustum form cylinders and the jacking cylinder that are circumference setting, and steel wire book positioning mechanism and steel wire book rotation conveying mechanism set up with one heart, and the jacking cylinder is connected to the bottom of frustum form cylinder, the utility model discloses inside location has replaced traditional outer location, utilizes the locating lever to roll up from the steel wire inside tight for the steel wire book is difficult to warp at the winding in-process, and the winding packing effect of steel wire book is better.

Description

Intelligent steel wire coil winding machine
Technical Field
The utility model relates to a coiler specifically is an intelligent coiler is rolled up to steel wire.
Background
The intelligent winding machine for the steel wire coil is the most important component of the intelligent packaging line for the steel wire coil, and the steel wire coil is easy to deform due to the fact that the inner diameter and the outer diameter of the steel wire coil are irregular, so that the problem that the winding of the steel wire coil is difficult to solve in the industry is always solved.
The traditional winding machine adopts an external positioning mode for the wound object, and the external positioning mode is applied to the steel wire coil winding machine, so that the steel wire coil is deformed due to external extrusion, and the winding and packaging effects of the final winding machine are poor.
SUMMERY OF THE UTILITY MODEL
In order to solve traditional coiler and utilize the steel wire to roll up the winding bad experience, the utility model provides an intelligent coiler is rolled up to the steel wire solves above-mentioned problem.
The utility model discloses intelligence coiler is rolled up to steel wire, include winding and the conveying platform who is located the winding below, conveying platform in be equipped with steel wire book positioning mechanism and steel wire book rotation conveying mechanism, steel wire book positioning mechanism including many locating levers and the inside centering lift cylinder that is circumference and sets up, every locating lever is less than half of steel wire book internal diameter to the distance in the centre of a circle, locating lever axial perpendicular to conveying platform, inside centering lift cylinder is connected to the lower extreme of locating lever, steel wire book rotate conveying mechanism including a plurality of frustum form cylinders and the jacking cylinder that is circumference and sets up, steel wire book positioning mechanism and steel wire book rotation conveying mechanism set up with one heart, the great one side in frustum form cylinder bottom surface is located the outside, the less one side in frustum form cylinder bottom surface is located the inboard, the distance in the outside to the centre of a circle is greater than the radius of the external diameter of steel wire book just inboard center is less than the distance in the steel wire book outside the centre of a The radius of the diameter, the bottom of the frustum-shaped roller is connected with a jacking cylinder.
The locating levers have three, and every locating lever includes guiding axle, linear bearing and cup joints the location cylinder on linear bearing from bottom to top in proper order.
In order to save the structural space and enable the steel wire coil to generate centripetal force, the frustum-shaped rollers are three and are arranged in a staggered mode with the positioning rods, one end of each frustum-shaped roller in the axial direction is connected with a power transmission mechanism, each power transmission mechanism comprises a driving wheel, a driven wheel and a speed reduction motor, the driven wheels and the frustum-shaped rollers are arranged coaxially, the output ends of the speed reduction motors are connected with the driving wheels, and the driving wheels are connected with the driven wheels through belt transmission.
Further, specific theory, winding portion include the frame, set up a plurality of initiative friction pulley and at least one initiative friction pulley supporting wheel that are circumference and distribute in the frame, be equipped with passive friction pulley between initiative friction pulley and the initiative friction pulley supporting wheel, the contained angle that the centre of a circle that passive friction pulley is semi-annular and passive friction pulley is greater than 180 to passive friction pulley both ends, passive friction pulley on be equipped with a plurality of and twine the area and roll.
Further, specifically, the inner diameter of the passive friction wheel is larger than half of the outer diameter of the steel wire coil; and when the steel wire is wound, the end part of the driven friction wheel penetrates through the circle center of the steel wire coil to rotate.
Preferably, the number of the driving friction wheels is 7, and the number of the winding rollers is 7.
The machine frame is also provided with a three-station linear module, a clamping manipulator moving along the three-station linear module, a winding belt tensioning mechanism used for tensioning the winding belt and a shearing mechanism used for cutting off the winding belt after winding is finished, wherein the winding belt tensioning mechanism is arranged above the driven friction wheel.
The utility model has the advantages that: (1) the traditional external positioning is replaced by the internal positioning, and the positioning rod is used for supporting tightly from the inside of the steel wire coil, so that the steel wire coil is not easy to deform in the winding process, and the winding and packaging effects of the steel wire coil are better; (2) the three frustum-shaped rollers are ejected out of the conveying platform by the aid of the jacking air cylinders, the steel wire coil is also ejected out of the conveying platform, the steel wire coil rotates along with the three frustum-shaped rollers which are circumferentially distributed, the frustum-shaped rollers generate angular velocity, so that the steel wire coil has a centripetal force, the steel wire coil rotates while being wound and packaged by the aid of the passive friction wheel, and the packaging effect is better; (3) the whole process is automatically controlled, the labor cost is greatly reduced, the production efficiency is improved, and the phenomenon that the steel wire coil is too loose or too tight due to the problem of high and low manual packing experience can be avoided.
Drawings
FIG. 1 is a front view of the steel wire coil bearing winding machine of the present invention;
FIG. 2 is a left side view of the intelligent steel wire coil winding machine of the present invention;
FIG. 3 is a top view of the intelligent steel wire coil winding machine of the present invention;
FIG. 4 is a schematic structural view of the clamping manipulator and the shearing mechanism of the intelligent steel wire coil winding machine of the present invention;
FIG. 5 is a schematic structural view of a steel wire coil positioning mechanism of the intelligent steel wire coil winding machine of the present invention;
fig. 6 is a schematic structural view of a rotary conveying mechanism of the intelligent steel wire coil winding machine of the present invention;
fig. 7 is a schematic view of the winding part structure of the intelligent steel wire coil winding machine of the present invention.
In the figure: 41-a conveying platform; 42-a positioning rod; 43-internal centering lifting cylinder; 44-a frustum-shaped drum; 45-jacking cylinder; 46-a frame; 47-driving friction wheel; 48-driving friction wheel support wheels; 49-passive friction wheel; 40-winding a belt roller; 7-steel wire winding; 421-a guide shaft; 422-linear bearing; 423-positioning the cylinder; 461-three-station linear module; 462-a clamping robot; 463-a tape winding tensioning mechanism; 464-shearing mechanism.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
As shown in fig. 1-3, the intelligent winder for steel wire coil of the present invention comprises a winding part and a conveying platform 41 located below the winding part, a steel wire coil positioning mechanism and a steel wire coil rotating conveying mechanism are arranged in the conveying platform 41, referring to fig. 3 and 5, the steel wire coil positioning mechanism comprises a plurality of positioning rods 42 arranged circumferentially and an internal centering lifting cylinder 43, preferably three positioning rods 42, each positioning rod 42 comprises a guide shaft 421, a linear bearing 422 and a positioning roller 423 sleeved on the linear bearing 422 from bottom to top, the distance from each positioning rod 42 to the circle center is less than half of the inner diameter of the steel wire coil 7, the positioning rod 42 is axially perpendicular to the conveying platform 41, the lower end of the positioning rod 42 is connected with the internal centering lifting cylinder 43, the steel wire coil rotating conveying mechanism comprises a plurality of frustum-shaped rollers 44 and a jacking cylinder 45 arranged circumferentially, the steel wire coil positioning mechanism and the steel wire coil rotating conveying mechanism are arranged, the large side of the bottom surface of the frustum-shaped roller 44 is located on the outer side, the small side of the bottom surface of the frustum-shaped roller 44 is located on the inner side, the distance from the center of the outer side to the circle center is larger than the radius of the outer diameter of the steel wire coil 7, the distance from the center of the inner side to the circle center is smaller than the radius of the outer diameter of the steel wire coil 7, the bottom of the frustum-shaped roller 44 is connected with the jacking cylinder 45, referring to fig. 3 and 6, preferably, the frustum-shaped rollers 44 are three and are arranged in a staggered mode with the positioning rod 42, one axial end of each frustum-shaped roller 44 is connected with the power transmission structure, the power transmission mechanism comprises a driving wheel, a driven wheel and a speed reduction motor, the driven wheel and the frustum-shaped rollers 44 are arranged coaxially.
Referring to fig. 2 and 7, the winding part includes a frame 46, a plurality of driving friction wheels 47 and at least one driving friction wheel support wheel 48 arranged on the frame 46 in a circumferential distribution, a driven friction wheel 49 is arranged between the driving friction wheels 47 and the driving friction wheel support wheel 48, the driven friction wheel 49 is in a semi-ring shape, an included angle from the circle center of the driven friction wheel 49 to the two ends of the driven friction wheel 49 is greater than 180 degrees, and a plurality of belt winding rollers 40 are arranged on the driven friction wheel 49. There are 7 drive friction wheels 47 and 7 winding rollers 40. The inner diameter of the driven friction wheel 49 is larger than half of the outer diameter of the steel wire coil 7; when in a winding state, the end part of the driven friction wheel 49 penetrates through the circle center of the steel wire coil 7 to rotate;
referring to fig. 2 and 4, the frame 46 is further provided with a three-position linear module 461, a tape clamping manipulator 462 moving along the three-position linear module 461, a tape tensioning mechanism 463 for tensioning the tape, and a shearing mechanism 464 for cutting off the tape after winding is completed, wherein the tape tensioning mechanism 463 is arranged above the driven friction wheel 49.
The working principle is as follows: when the steel wire coil 7 is conveyed to the intelligent steel wire coil winding machine from the last link by the conveyor, the three positioning rods 41 are respectively lifted from the conveying platform 41 under the action of the corresponding internal centering lifting cylinders 43, the steel wire coil 7 is internally positioned and tightly supported from the inside of the steel wire coil 7, then the three frustum-shaped rollers 44 are lifted from the conveying platform 41 under the action of the corresponding jacking cylinders 45 to support the steel wire coil 7, the final height of the frustum-shaped rollers 44 is lower than that of the positioning rods 42, the three frustum-shaped rollers 44 rotate under the action of the power transmission mechanism, the steel wire coil 7 rotates slowly under the self-rotation of the three frustum-shaped rollers 44, meanwhile, the packaging paper bag is conveyed to the winding roller 40 by the clamping manipulator 462, the passive friction wheel 49 rotates under the combined action of the active friction wheel 47 and the active friction wheel support wheel 48, and the wrapping roller 40 also takes the packaging paper tape to rotate along with the driven friction wheel 49 to pack the steel wire coil 7, and after the wrapping is finished, the cutting mechanism 464 cuts the packaging paper bag. Of course, the paper packaging bag is not limited to one, and in actual production, the paper packaging bag is wound and packaged once again by using adhesive tapes after being wound.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (7)

1. The utility model provides a steel wire book intelligence coiler which characterized in that: the steel wire coil conveying device comprises a winding part and a conveying platform (41) positioned below the winding part, a steel wire coil positioning mechanism and a steel wire coil rotating conveying mechanism are arranged in the conveying platform (41), the steel wire coil positioning mechanism comprises a plurality of positioning rods (42) arranged in the circumferential direction and an internal centering lifting cylinder (43), the distance from each positioning rod (42) to the circle center is less than half of the inner diameter of a steel wire coil (7), the positioning rods (42) are axially vertical to the conveying platform (41), the lower ends of the positioning rods (42) are connected with the internal centering lifting cylinder (43), the steel wire coil rotating conveying mechanism comprises a plurality of frustum-shaped rollers (44) and a jacking cylinder (45) arranged in the circumferential direction, the steel wire coil positioning mechanism and the steel wire coil rotating conveying mechanism are arranged concentrically, the larger side of the bottom surface of each frustum-shaped roller (44) is positioned on the outer side, the smaller side of the bottom surface of each frustum-shaped roller, the distance from the center of the outer side to the circle center is larger than the radius of the outer diameter of the steel wire coil (7), the distance from the center of the inner side to the circle center is smaller than the radius of the outer diameter of the steel wire coil (7), and the bottom of the frustum-shaped roller (44) is connected with a jacking cylinder (45).
2. The intelligent steel wire coil winding machine according to claim 1, wherein: the positioning rods (42) are three, and each positioning rod (42) sequentially comprises a guide shaft (421), a linear bearing (422) and a positioning roller (423) sleeved on the linear bearing (422) from bottom to top.
3. The intelligent winder for steel wire coils according to claim 1 or 2, characterized in that: frustum form cylinder (44) have three and crisscross setting with locating lever (42), the axial one end of every frustum form cylinder (44) is connected with power transmission mechanism, power transmission mechanism include action wheel, follower and gear motor, follower and frustum form cylinder (44) coaxial setting, gear motor's output be connected with the action wheel, the action wheel passes through belt transmission with the follower and is connected.
4. The intelligent steel wire coil winding machine according to claim 1, wherein: winding portion include frame (46), set up a plurality of initiative friction pulley (47) and at least one initiative friction pulley supporting wheel (48) that are circumference and distribute on frame (46), be equipped with passive friction pulley (49) between initiative friction pulley (47) and initiative friction pulley supporting wheel (48), the contained angle that the centre of a circle of passive friction pulley (49) to passive friction pulley (49) both ends that passive friction pulley (49) are semi-ring type and passive friction pulley (49) is greater than 180, passive friction pulley (49) on be equipped with a plurality of and twine and take cylinder (40).
5. The intelligent steel wire coil winding machine according to claim 4, wherein: the inner diameter of the passive friction wheel (49) is larger than half of the outer diameter of the steel wire coil (7); when in a winding state, the end part of the driven friction wheel (49) penetrates through the circle center of the steel wire coil (7) to rotate.
6. The intelligent steel wire coil winding machine according to claim 4, wherein: the number of the driving friction wheels (47) is 7, and the number of the winding rollers (40) is 7.
7. The intelligent steel wire coil winding machine according to claim 4, wherein: the winding machine is characterized in that the rack (46) is further provided with a three-station linear module (461), a clamping manipulator (462) moving along the three-station linear module (461), a winding belt tensioning mechanism (463) used for tensioning a winding belt and a shearing mechanism (464) used for cutting off the winding belt after winding is finished, wherein the winding belt tensioning mechanism (463) is arranged above the driven friction wheel (49).
CN201921541187.0U 2019-09-17 2019-09-17 Intelligent steel wire coil winding machine Active CN210761443U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921541187.0U CN210761443U (en) 2019-09-17 2019-09-17 Intelligent steel wire coil winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921541187.0U CN210761443U (en) 2019-09-17 2019-09-17 Intelligent steel wire coil winding machine

Publications (1)

Publication Number Publication Date
CN210761443U true CN210761443U (en) 2020-06-16

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Application Number Title Priority Date Filing Date
CN201921541187.0U Active CN210761443U (en) 2019-09-17 2019-09-17 Intelligent steel wire coil winding machine

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CN (1) CN210761443U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110510165A (en) * 2019-09-17 2019-11-29 张家港市瑞昌智能机器系统有限公司 Steel wire coil intelligence wrapping machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110510165A (en) * 2019-09-17 2019-11-29 张家港市瑞昌智能机器系统有限公司 Steel wire coil intelligence wrapping machine

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