CN218925469U

CN218925469U - Electron beam cladding clear powder recovery unit

Info

Publication number: CN218925469U
Application number: CN202223307123.9U
Authority: CN
Inventors: 徐晓龙; 刘占奇; 王宁; 张翼飞; 孙立元; 巴伊尔·达姆皮隆; 卡列夫·弗拉基米尔
Original assignee: Shenyang Jinfeng Special Equipment Co ltd
Current assignee: Shenyang Jinfeng Special Equipment Co ltd
Priority date: 2022-12-09
Filing date: 2022-12-09
Publication date: 2023-04-28
Anticipated expiration: 2032-12-09

Abstract

The utility model relates to the technical field of electron beam cladding, in particular to an electron beam cladding clear powder recovery device which comprises a shell, wherein the lower end of the shell is communicated with a water outlet pipe, one side of the shell is provided with an outlet, a door plate is arranged on the outlet, a servo motor is arranged on the other side of the shell, an output shaft of the servo motor penetrates through the shell and is fixedly connected with a rotary table, a positioning mechanism is connected onto the side wall of the rotary table, a ventilation mechanism is sleeved on the positioning mechanism, a flushing mechanism is arranged between the positioning mechanism and the ventilation mechanism, the upper end of the ventilation mechanism is provided with a drying mechanism, and cleaning mechanisms are arranged on two sides of the drying mechanism. According to the utility model, the ventilation mechanism is used for collecting the washed falling powder, so that the powder is prevented from being adhered to the inner wall of the shell after being washed by water, the recycling rate is improved, the problem of environmental pollution caused by water discharge is also avoided, and the drying mechanism is used for immediately drying and drying the washed falling powder, so that the washed falling powder is convenient and quick to recycle.

Description

Electron beam cladding clear powder recovery unit

Technical Field

The utility model relates to the technical field of electron beam cladding, in particular to an electron beam cladding clear powder recovery device.

Background

The electron beam cladding technology is used as a modification treatment method after coating presetting, and before electron beam cladding, the coating is preset on a substrate according to the requirements: typically a few microns to a few millimeters in thickness. And then the surface of the preset coating material is treated by utilizing a high-energy-density electron beam heat source after focusing, the coating can be instantaneously heated to austenitizing temperature or melting temperature from room temperature, so that the coating is completely melted, the surface layer part of the matrix is melted, the bonding strength between the coating and the matrix is increased, and the coating performance is improved.

Because the powder needs to be preset on the matrix in advance before the electron beam cladding, the ideal condition is that the powder is completely smelted, but the powder is sprayed out under the actual construction condition and can move out of the focusing range of the electron beam, and the effect of the electron beam cladding is generally improved by multiple spraying, so that a part of powder is not smelted, and further the powder is wasted.

In view of this, we propose an electron beam cladding purge recycling device.

Disclosure of Invention

The utility model aims to provide an electron beam cladding clear powder recovery device which solves the problems that residual and redundant powder is cleaned and wasted and the environment is polluted during electron beam cladding.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides an electron beam cladding clear powder recovery unit, includes the casing, the lower extreme intercommunication of casing has the outlet pipe, the export has been seted up to one side of casing, install the door plant on the export, servo motor is installed to the opposite side of casing, servo motor's output shaft runs through casing and fixedly connected with carousel, be connected with on the carousel lateral wall and settle the mechanism, it has cup jointed ventilative mechanism to settle on the mechanism, it is equipped with washing mechanism to settle between mechanism and the ventilative mechanism, ventilative mechanism's upper end is equipped with drying mechanism, drying mechanism's both sides are equipped with clearance mechanism.

Preferably, the placement mechanism comprises a supporting frame fixedly connected to the turntable, a supporting net is arranged on one side, close to the outlet, of the supporting frame, and the supporting net is connected with the supporting frame through a connecting plate.

Preferably, the ventilation mechanism comprises a ventilation net sleeved on the supporting frame, the ventilation net is fixedly connected with the turntable, and a plurality of spiral blades are arranged in the ventilation net.

Preferably, the flushing mechanism comprises a water tank fixedly connected to the shell, a water pump is installed in the water tank, a connecting pipe is communicated with the output end of the water pump, the connecting pipe penetrates through the water tank and the shell and is communicated with a spraying pipe, and a plurality of nozzles are communicated with the lower end of the spraying pipe.

Preferably, the drying mechanism comprises a hot air blower arranged on the water tank, an air pipe is communicated with the output end of the hot air blower, the other end of the air pipe penetrates through the water tank and the shell and is communicated with a hollow plate, and a plurality of spray pipes are arranged at the lower end of the hollow plate.

Preferably, the cleaning mechanism comprises two fixing rods which are symmetrically and fixedly connected to one side of the hollow plate, a sliding groove is formed in the lower end of each fixing rod, springs are fixedly connected in the sliding grooves, sliding rods are fixedly connected to the lower ends of the springs, and brush plates are commonly connected to the lower ends of the sliding rods.

By means of the technical scheme, the utility model provides an electron beam cladding clear powder recycling device. The method has at least the following beneficial effects:

(1) According to the utility model, the ventilation mechanism is used for collecting the washed falling powder, so that the powder is prevented from being adhered to the inner wall of the shell after being washed by water, the recycling rate is improved, the problem of environmental pollution caused by water discharge is also avoided, and the drying mechanism is used for immediately drying and drying the washed falling powder, so that the powder is convenient and quick to recycle.

(2) According to the utility model, the powder blocked on the ventilation net is effectively removed through the cleaning mechanism, so that the powder is prevented from blocking the ventilation holes on the ventilation net, the circulation of hot air is improved, and the recovery amount of the powder is also improved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application:

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of the internal structure of the present utility model;

FIG. 3 is a schematic view of the internal part structure of the present utility model;

FIG. 4 is a schematic diagram of a drying mechanism according to the present utility model;

FIG. 5 is a schematic view of the arrangement of the positioning mechanism according to the present utility model;

FIG. 6 is a schematic view of a cleaning structure according to the present utility model.

In the figure: 1. a housing; 2. a water outlet pipe; 3. a servo motor; 4. a turntable; 5. a placement mechanism; 501. a support frame; 502. a connecting plate; 503. a support net; 6. a ventilation mechanism; 601. a breathable net; 602. a helical blade; 7. a flushing mechanism; 701. a water tank; 702. a water pump; 703. a connecting pipe; 704. a spray tube; 8. a drying mechanism; 801. an air heater; 802. an air pipe; 803. a hollow slab; 804. a spray pipe; 9. a cleaning mechanism; 901. a fixed rod; 902. a spring; 903. a slide bar; 904. and brushing the plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-6, the present utility model provides a technical solution:

the utility model provides an electron beam cladding clear powder recovery unit, as shown in fig. 1-6, including casing 1, casing 1's lower extreme intercommunication has outlet pipe 2, the export has been seted up to one side of casing 1, install the door plant on the export, servo motor 3 is installed to the opposite side of casing 1, servo motor 3's output shaft runs through casing 1 and fixedly connected with carousel 4, be connected with on the carousel 4 lateral wall and settle mechanism 5, settle mechanism 5 includes the braced frame 501 of fixed connection on carousel 4, be equipped with braced net 503 in the braced frame 501 near the export one side, braced net 503 passes through connecting plate 502 and braced frame 501 is connected, place the part that has the powder in braced net 503, start servo motor 3 and drive carousel 4 rotation, thereby drive braced frame 501 and braced net 503 rotation, and then drive the part that has the powder, braced net 503 can adopt nylon material to make, can avoid the problem that the part is impaired with braced net 503 contact friction.

The air-permeable mechanism 6 is sleeved on the placement mechanism 5, the air-permeable mechanism 6 comprises an air-permeable net 601 sleeved on the supporting frame 501, the air-permeable net 601 is fixedly connected with the rotary table 4, the aperture of the air-permeable net 601 is smaller than the diameter of powder particles, so that powder leakage is avoided, certain air permeability is achieved, a plurality of spiral blades 602 are installed in the air-permeable net 601, a flushing mechanism 7 is arranged between the placement mechanism 5 and the air-permeable mechanism 6, the flushing mechanism 7 comprises a water tank 701 fixedly connected to the shell 1, a water pump 702 is installed in the water tank 701, and the water pump 702 is conventional common equipment and is not described in detail herein. The output intercommunication of water pump 702 has connecting pipe 703, connecting pipe 703 runs through water tank 701 and casing 1 and communicates there is spray pipe 704, spray pipe 704's lower extreme intercommunication has a plurality of nozzles, start water pump 702 rivers through connecting pipe 703 and spray pipe 704 high-speed rivers through the nozzle blowout, and then wash the powder and go down, rotatory part conveniently washes more thoroughly cleaner, the powder that washes down falls on ventilative net 601, under the drive of rotatory helical blade 602, the powder is promoted to the one side of keeping away from supporting net 503, avoid the powder to adhere to on casing 1 inner wall, also avoided discharging the problem of polluted environment along with water.

The upper end of ventilation mechanism 6 is equipped with stoving mechanism 8, stoving mechanism 8 is including installing the air heater 801 on water tank 701, the output intercommunication of air heater 801 has trachea 802, the outside parcel of trachea 802 has the insulating tube, the other end of trachea 802 runs through water tank 701 and casing 1 and communicates there is hollow board 803, a plurality of spray tubes 804 are installed to the lower extreme of hollow board 803, after the part washs the completion, restart servo motor 3 and air heater 801, hot-blast is from spray tube 804 blowout through trachea 802 and hollow board 803, and then dry the powder that contains the moisture, hot-blast is direct to the powder stoving, also can heat ventilative net 601 and then heat powder evaporation moisture and reach the stoving effect, after the stoving is accomplished, start servo motor 3, servo motor 3 counter-rotation, helical blade 602 counter-rotation drives the powder and release from the inside of ventilative net 601, the staff can be through placing articles such as tray under ventilative net 601 and retrieve the powder that release from ventilative net 601, and then make things convenient for the next use, the both sides of stoving mechanism 8 are equipped with clearance mechanism 9, clearance mechanism 9 includes two dead levers of symmetry fixed connection in one side of the board, two dead levers 901, the lower extreme of two dead levers 901 are seted up the two air chute 903, two air chute 903 are connected at two air chute 903, and two air chute 904 are connected with the ventilative net 904, and the equal brush effect is improved, and the ventilative net 601 is difficult to be connected, the ventilative net 601 is connected, the effect is improved, and the two air brush net is difficult to be connected with the ventilative net 601, and has the ventilative net 601 is connected, and has better effect to ventilative net 601, and has better effect.

When the electron beam cladding powder recovery device is used, parts with powder are placed in the supporting net 503, the servo motor 3 is started to drive the turntable 4 to rotate, so that the supporting frame 501 and the supporting net 503 are driven to rotate, further, the parts with powder are driven to rotate, the water flow of the water pump 702 is started to spray out through the connecting pipe 703 and the spraying pipe 704 through the spray nozzle, the powder is washed out, the rotating parts are conveniently washed out thoroughly, the washed out powder falls on the air permeable net 601, the powder is pushed to one side far away from the supporting net 503 by the driving of the rotating spiral blade 602, the powder is prevented from adhering to the inner wall of the shell 1, the problem of polluting the environment with water is also avoided, after the cleaning, the servo motor 3 and the water pump 702 are stopped, the parts are taken out by the door plate, then the servo motor 3 and the hot air 801 are started, hot air is sprayed out from the spray pipe 804 through the air pipe 802 and the hollow plate 804, the powder containing moisture is dried, after the drying is completed, the servo motor 3 is started to reversely rotate, the spiral blade 602 reversely rotates to drive the powder to push out from the inside of the air permeable net 601, the air permeable net 601 can be conveniently washed out by the rotating spiral blade 602, the air permeable net is also kept away from the air permeable net 601 by the air permeable net 601, the air permeable net is conveniently cleaned out by the air permeable net 601 is further, the air permeable net is conveniently cleaned and the air permeable net is conveniently cleaned by the air permeable net 601 is further improved, the air permeable net is not is recovered by the air permeable net 601, the air-permeable net is filled, the air through the drying plate is filled, and the air through the air after the air is filled through the air, the air through 601.

In this embodiment, the servo motor 3 may be a YCT series speed-regulating motor manufactured by Shanghai maple letter transmission machinery company, and its matched circuit and power supply are also provided by the manufacturer; the air heater 801 can be a portable air heater of Shanghai people's combined practice company, and the matched circuit and power supply are also provided by the manufacturer; in addition, the present utility model relates to the prior art of circuits, electronic components and modules, and those skilled in the art may implement the present utility model completely, and needless to say, the protection of the present utility model does not relate to improvements of software and methods.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an electron beam cladding clear powder recovery unit, includes casing (1), its characterized in that: the utility model discloses a washing machine, including casing (1), motor (3), rotary table (4), mechanism (5) are settled in being connected with on the lateral wall of rotary table (4), mechanism (6) have been cup jointed on settling mechanism (5), be equipped with between settling mechanism (5) and mechanism (6) and wash mechanism (7), mechanism (8) are dried in being equipped with to the upper end of mechanism (6), mechanism (9) are cleared up in both sides of mechanism (8) to servo motor (3) are installed to the opposite side of casing (1), servo motor (3) are run through casing (1) and fixedly connected with rotary table (4).

2. The electron beam cladding cleaning powder recovery device according to claim 1, wherein: the arrangement mechanism (5) comprises a supporting frame (501) fixedly connected to the turntable (4), a supporting net (503) is arranged on one side, close to the outlet, of the supporting frame (501), and the supporting net (503) is connected with the supporting frame (501) through a connecting plate (502).

3. The electron beam cladding cleaning powder recovery device according to claim 2, wherein: the ventilation mechanism (6) comprises a ventilation net (601) sleeved on the supporting frame (501), the ventilation net (601) is fixedly connected with the rotary table (4), and a plurality of spiral blades (602) are arranged in the ventilation net (601).

4. The electron beam cladding cleaning powder recovery device according to claim 1, wherein: the flushing mechanism (7) comprises a water tank (701) fixedly connected to the shell (1), a water pump (702) is mounted in the water tank (701), a connecting pipe (703) is communicated with the output end of the water pump (702), the connecting pipe (703) penetrates through the water tank (701) and the shell (1) and is communicated with a spraying pipe (704), and a plurality of nozzles are communicated with the lower end of the spraying pipe (704).

5. The device for recycling the cleaning powder by electron beam cladding according to claim 4, wherein: the drying mechanism (8) comprises a hot air blower (801) arranged on the water tank (701), an air pipe (802) is communicated with the output end of the hot air blower (801), the other end of the air pipe (802) penetrates through the water tank (701) and the shell (1) and is communicated with a hollow plate (803), and a plurality of spray pipes (804) are arranged at the lower end of the hollow plate (803).

6. The device for recycling the cleaning powder by electron beam cladding according to claim 5, wherein: the cleaning mechanism (9) comprises two fixing rods (901) which are symmetrically and fixedly connected to one side of the hollow plate (803), sliding grooves are formed in the lower ends of the fixing rods (901), springs (902) are fixedly connected in the sliding grooves, sliding rods (903) are fixedly connected to the lower ends of the springs (902), and brushing plates (904) are commonly connected to the lower ends of the sliding rods (903).