CN218917234U

CN218917234U - Automatic detector for photovoltaic module

Info

Publication number: CN218917234U
Application number: CN202223000707.1U
Authority: CN
Inventors: 李志斌
Original assignee: Shanghai Falab Test Technology Co ltd
Current assignee: Shanghai Falab Test Technology Co ltd
Priority date: 2022-11-10
Filing date: 2022-11-10
Publication date: 2023-04-25
Anticipated expiration: 2032-11-10

Abstract

The utility model discloses an automatic detector for a photovoltaic module, which comprises a detection table, a driving rotating shaft, a driven rotating shaft, a first driving rotating disc, a second driving rotating disc, a first driven rotating disc, a second driven rotating disc, a first conveyor belt, a second conveyor belt, a transmission motor, a detection support, a detection camera, a fixed support frame and a detection support plate, wherein the cross section of the detection table is in a U-shaped arrangement, the driving rotating shaft and the driven rotating shaft are symmetrically and rotatably arranged in two ends of the detection table, and the first driving rotating disc and the second driving rotating disc are symmetrically and fixedly arranged at two ends of the driving rotating shaft. The utility model belongs to the technical field of photovoltaic modules, and particularly provides an automatic photovoltaic module detector which is high in detection efficiency, strong in safety, simple to operate and accurate in detection, wherein the angle of a photovoltaic module is adjusted by rotating a detection support plate, so that the photovoltaic module can be conveniently observed from different angles, the detection accuracy is improved, and a conveyor belt sequentially drives the photovoltaic module to move, so that manual carrying is reduced, and the detection efficiency is improved.

Description

Automatic detector for photovoltaic module

Technical Field

The utility model belongs to the technical field of photovoltaic modules, and particularly relates to an automatic detector for a photovoltaic module.

Background

The photovoltaic module is a core part in a solar power generation system, and is used for converting solar energy into electric energy, and sending the electric energy into a storage battery for storage or pushing a load to work. The photovoltaic module needs to detect its surface to judge the quality of photovoltaic module, traditional mode is usually detected by artifical naked eyes, not only arouses visual angle fatigue easily, and the testing result is inaccurate yet, needs the manual replacement to detect the photovoltaic module on the bench simultaneously, not only scratch tester easily, and the security is low, and manual handling needs spending a large amount of time moreover, has reduced work efficiency. Therefore, a novel automatic detector for photovoltaic modules is urgently needed to solve the problems.

Disclosure of Invention

In order to solve the existing problems, the utility model provides the automatic photovoltaic module detector which is high in detection efficiency, high in safety, simple to operate and accurate in detection, and the angle of the photovoltaic module is adjusted by rotating the detection support plate, so that the photovoltaic module can be conveniently observed from different angles, the detection accuracy is improved, and the conveyor belt sequentially drives the photovoltaic module to move, so that manual carrying is reduced.

The technical scheme adopted by the utility model is as follows: the utility model relates to an automatic detector for a photovoltaic module, which comprises a detection table, a driving rotating shaft, a driven rotating shaft, a first driving rotating disc, a second driving rotating disc, a first driven rotating disc, a second driven rotating disc, a first conveyor belt, a second conveyor belt, a transmission motor, a detection bracket, a detection camera, a fixed support frame and a detection support plate, wherein the cross section of the detection table is U-shaped, the driving rotating shaft and the driven rotating shaft are symmetrically and rotatably arranged in two ends of the detection table, the first driving rotating disc and the second driving rotating disc are symmetrically and fixedly arranged at two ends of the driving rotating shaft, the first driven rotating disc and the second driven rotating disc are symmetrically and fixedly arranged at two ends of the driven rotating shaft, the rotation is arranged on one side of the first driving rotating disc, the second driven rotating disc is rotatably arranged on one side of the second driving rotating disc, the first conveyor belt is wound on the side walls of the first driven rotating disc and the first driving rotating disc, the second conveyor belt is wound on the side walls of the second driven turntable and the second driving turntable, the transmission motor is fixedly arranged on the outer side of one end of the detection table, the output end of the transmission motor penetrates through the side wall of the detection table and is connected with one end of the driving rotating shaft, the detection support is fixedly arranged above the center of the detection table, the detection camera is fixedly arranged below the center of the top wall of the detection support and above the detection table, the fixed support frame is fixedly arranged above the inner bottom wall of the detection table and between the first conveyor belt and the second conveyor belt, the detection support plate is arranged on one side of the upper end of the fixed support frame, one end of the detection support plate is hinged with the fixed support frame, the photovoltaic module is arranged above the detection table, the two ends of the photovoltaic module are respectively arranged above the first conveyor belt and the second conveyor belt, the transmission motor is started, the transmission motor drives the driving rotating shaft to rotate, the first driving turntable at the two ends of the driving rotating shaft, the second initiative carousel is together rotated, and first initiative carousel drives first driven carousel through first conveyer belt and rotates, and the second initiative carousel passes through the second conveyer belt and drives second driven carousel and rotate, makes first conveyer belt, second conveyer belt synchronous rotation to drive photovoltaic module and remove the detection support below, detect the camera and shoot photovoltaic module's surface and detect this moment.

Further, fixed support frame is close to the lateral wall that detects the backup pad and has set firmly the fixed plate, both ends about fixed support frame are located to the fixed plate symmetry, it is equipped with adjusting threaded rod to rotate between the fixed plate, adjusting threaded rod outside cover is equipped with adjusting sliding sleeve, adjusting sliding sleeve and adjusting threaded rod meshing, fixed support frame lower extreme one side has set firmly accommodate motor, accommodate motor sets firmly in the fixed plate below, accommodate motor's output link up the fixed plate and is connected with adjusting threaded rod, it is equipped with the adjusting push rod to detect the backup pad below, it is articulated with the one end that detects the backup pad diapire and keep away from fixed support frame to accommodate push rod upper end, it is articulated with adjusting sliding sleeve to accommodate push rod lower extreme, and accommodate motor drives adjusting threaded rod rotation, and pivoted adjusting threaded rod drives adjusting sliding sleeve rectilinear movement, and adjusting sliding sleeve that moves drives adjusting push rod and warp, and the adjusting push rod that warp promotes detecting the backup pad and rotate, thereby makes to detect the backup pad slope and promote photovoltaic module slope, and the different angles of being convenient for detect photovoltaic module, improves and detects the precision.

Further, detect support roof below and be equipped with the detection light, detect the light symmetry and locate and detect the camera both sides, detect the surface of the illumination photovoltaic module of light convenience, improve the definition that detects the camera and shoot, improve and detect the precision.

Further, the inclined discharging table is fixedly arranged on one side of the detecting table, and the height of one end, close to the detecting table, of the inclined discharging table is higher than that of the other end.

Preferably, the detection support plate is the same as the first conveyor belt and the second conveyor belt in height.

The beneficial effects obtained by the utility model by adopting the structure are as follows: the photovoltaic module automated inspection appearance that this scheme provided detects the angle of backup pad regulation photovoltaic module through rotating, is convenient for observe photovoltaic module from different angles, improves and detects the precision, and the conveyer belt drives photovoltaic module in proper order and removes, reduces artifical transport, improves detection efficiency height, and the security is strong, easy operation.

Drawings

Fig. 1 is a perspective view of an automatic detector for photovoltaic modules according to the scheme;

fig. 2 is a side view of the automatic detector for photovoltaic modules according to the present embodiment;

fig. 3 is a schematic diagram of a front view structure of the automatic detector for photovoltaic modules according to the present embodiment;

fig. 4 is a perspective view of a detection support plate of the automatic detector for photovoltaic modules according to the scheme.

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings: 1. the device comprises a detection table, 2, a driving rotating shaft, 3, a driven rotating shaft, 4, a first driving rotating disc, 5, a second driving rotating disc, 6, a first driven rotating disc, 7, a second driven rotating disc, 8, a first conveyor belt, 9, a second conveyor belt, 10, a transmission motor, 11, a detection support, 12, a detection camera, 13, a fixed support frame, 14, a detection support plate, 15, a fixed plate, 16, an adjusting screw thread, 17, an adjusting sliding sleeve, 18, an adjusting motor, 19, an adjusting push rod, 20, a detection lighting lamp, 21 and an inclined discharging table.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1 and fig. 2, the automatic detector for the photovoltaic module provided by the scheme comprises a detection table 1, a driving rotating shaft 2, a driven rotating shaft 3, a first driving rotating disc 4, a second driving rotating disc 5, a first driven rotating disc 6, a second driven rotating disc 7, a first conveyor belt 8, a second conveyor belt 9, a transmission motor 10, a detection support 11, a detection camera 12, a fixed support 13 and a detection support plate 14, the cross section of the detection table 1 is in a U-shaped arrangement, the driving rotating shaft 2 and the driven rotating shaft 3 are symmetrically rotated and arranged in two ends of the detection table 1, the first driving rotating disc 4 and the second driving rotating disc 5 are symmetrically fixedly arranged at two ends of the driving rotating shaft 2, the first driven rotating disc 6 and the second driven rotating disc 7 are rotationally arranged at one side of the first driving rotating disc 4, the second driven rotating disc 7 is rotationally arranged at one side of the second driving rotating disc 5, the first conveyor belt 8 is wound on the first driven rotating disc 6, the first driving 4 side wall, the second conveyor belt 9 is fixedly arranged on the second driven rotating disc 7, the second driven motor 5 is fixedly arranged at one side of the detection support 11, the second driving support frame 1 is fixedly arranged at one end of the detection support 13, the second driving motor 9 is fixedly arranged on the other side of the second driving rotating disc 5, the detection support frame 1 is fixedly arranged at the other side of the detection support 13, and the other side of the detection support frame 1, and the second driving motor 1 is fixedly arranged at one end of the side of the detection support 13, and the side of the detection support 1, and the side 1 is fixedly arranged at the other side 1, and the side of the side 1 side of the detection support 13, and the side 1, and the side is fixedly arranged at one side of the side 1 side of the detection support frame, and the side 1.

As shown in fig. 3 and fig. 4, a fixing plate 15 is fixedly arranged on a side wall of the fixing support frame 13, which is close to the detection support plate 14, the fixing plate 15 is symmetrically arranged at the upper end and the lower end of the fixing support frame 13, an adjusting threaded 16 rod is rotatably arranged between the fixing plates 15, an adjusting sliding sleeve 17 is sleeved outside the adjusting threaded 16 rod, the adjusting sliding sleeve 17 is meshed with the adjusting threaded 16 rod, an adjusting motor 18 is fixedly arranged on one side of the lower end of the fixing support frame 13, the adjusting motor 18 is fixedly arranged below the fixing plate 15, an output end of the adjusting motor 18 penetrates through the fixing plate 15 and is connected with the adjusting threaded 16 rod, an adjusting push rod 19 is arranged below the detection support plate 14, the upper end of the adjusting push rod 19 is hinged with one end of the bottom wall of the detection support plate 14, which is far away from the fixing support frame 13, and the lower end of the adjusting push rod 19 is hinged with the adjusting sliding sleeve 17.

As shown in fig. 2, a detection illumination lamp 20 is arranged below the top wall of the detection bracket 11, and the detection illumination lamps 20 are symmetrically arranged at two sides of the detection camera 12.

Wherein, the slope ejection of compact platform 21 has been set firmly to detection platform 1 one side, and the one end height that the slope ejection of compact platform 21 is close to detection platform 1 is higher than the height of the other end, detection backup pad 14 is the same with first conveyer belt 8, second conveyer belt 9 height.

When the photovoltaic module is specifically used, the photovoltaic module is placed above the detection table 1, the two ends of the photovoltaic module are respectively placed above the first conveying belt 8 and the second conveying belt 9, the transmission motor 10 is started, the transmission motor 10 drives the driving rotating shaft 2 to rotate, the first driving rotating disc 4 and the second driving rotating disc 5 at the two ends of the driving rotating shaft 2 rotate together, the first driving rotating disc 4 drives the first driven rotating disc 6 to rotate through the first conveying belt 8, the second driving rotating disc 5 drives the second driven rotating disc 7 to rotate through the second conveying belt 9, the first conveying belt 8 and the second conveying belt 9 synchronously rotate, the photovoltaic module is driven to move below the detection support 11, at the moment, the surface of the photovoltaic module is shot by the detection camera 12 and is detected, then the adjusting motor 18 drives the adjusting threaded 16 rod to rotate, the rotating adjusting threaded 16 rod drives the adjusting sliding sleeve 17 to linearly move, the moving adjusting sliding sleeve 17 drives the adjusting push rod 19 to deform, the deformed adjusting push rod 19 drives the detecting support plate 14 to rotate, the detecting support plate 14 to incline so that the photovoltaic module is pushed to incline, the photovoltaic module is convenient to detect the photovoltaic module at different angles, the detection accuracy is improved, the photovoltaic module is driven by the second driven rotating disc 7, the first conveying belt 8 and the photovoltaic module slides down along the inclined photovoltaic module 21 after the detection accuracy is detected, and the photovoltaic module slides down on the first conveying belt 21 and the photovoltaic module is discharged along the inclined table 21.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a photovoltaic module automated inspection appearance which characterized in that: including detecting platform, initiative pivot, driven pivot, first initiative carousel, second initiative carousel, first driven carousel, second driven carousel, first conveyer belt, second conveyer belt, transmission motor, detection support, detection camera, fixed bolster and detection backup pad, the cross-section U shape setting of personally submitting of detecting platform, initiative pivot, driven pivot symmetry rotate locate in the detecting platform both ends, first initiative carousel, second initiative carousel symmetry set firmly in initiative pivot both ends, first driven carousel, second driven carousel symmetry set firmly in driven pivot both ends, rotate and locate first initiative carousel one side in first initiative carousel, second driven carousel rotates and locates second initiative carousel one side, first conveyer belt is around locating first driven carousel, first initiative carousel lateral wall, second initiative carousel lateral wall, transmission motor sets firmly in detecting platform one end outside, the output of transmission motor link up and detects platform lateral wall and initiative pivot one end and be connected, the detection support sets firmly in detecting platform center department top, detect center below and locate in the fixed bolster and detect the top wall and locate in first initiative carousel one side, the second conveyer belt sets firmly in the top wall, detect center below the support and locate in the fixed bolster.

2. The automatic detector for photovoltaic modules according to claim 1, wherein: the fixed support frame is close to a side wall of the detection support plate and is fixedly provided with a fixed plate, and the fixed plate is symmetrically arranged at the upper end and the lower end of the fixed support frame.

3. The automatic detector for photovoltaic modules according to claim 2, wherein: the adjusting device is characterized in that an adjusting threaded rod is arranged between the fixing plates in a rotating mode, an adjusting sliding sleeve is sleeved outside the adjusting threaded rod, and the adjusting sliding sleeve is meshed with the adjusting threaded rod.

4. A photovoltaic module automatic detector according to claim 3, characterized in that: the fixed support frame lower extreme one side has set firmly accommodate motor, accommodate motor sets firmly in the fixed plate below, accommodate motor's output link up the fixed plate and is connected with adjusting threaded rod.

5. The automatic detector for photovoltaic modules according to claim 4, wherein: the detection backup pad below is equipped with the regulation push rod, it is articulated with the one end that detects the backup pad diapire and keep away from fixed support frame to adjust the push rod upper end, it is articulated with the regulation sliding sleeve to adjust the push rod lower extreme.

6. The automatic detector for photovoltaic modules according to claim 1, wherein: the detection lighting lamp is arranged below the top wall of the detection support, and the detection lighting lamps are symmetrically arranged on two sides of the detection camera.

7. The automatic detector for photovoltaic modules according to claim 1, wherein: and one side of the detection table is fixedly provided with an inclined discharging table, and one end of the inclined discharging table, which is close to the detection table, is higher than the other end of the inclined discharging table.

8. The automatic detector for photovoltaic modules according to claim 1, wherein: the detection supporting plate is the same as the first conveyor belt and the second conveyor belt in height.