CN218913509U - Lightweight flange plate for baha racing car - Google Patents
Lightweight flange plate for baha racing car Download PDFInfo
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- CN218913509U CN218913509U CN202223032733.2U CN202223032733U CN218913509U CN 218913509 U CN218913509 U CN 218913509U CN 202223032733 U CN202223032733 U CN 202223032733U CN 218913509 U CN218913509 U CN 218913509U
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- 230000017525 heat dissipation Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 14
- 238000009434 installation Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000000725 suspension Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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Abstract
本实用新型涉及一种用于巴哈赛车的轻量化法兰盘,该法兰盘包括中空圆柱以及分别设置在中空圆柱两端外壁上的轮毂安装座和制动盘安装座;所述的中空圆柱的中心为用于安装轴承的轴承室,所述的轮毂安装座上设有用于与轮毂连接固定的螺栓孔,所述的制动盘安装座上设有用于与制动盘连接固定的定位孔,轮毂安装座和制动盘安装座上均设有减重孔。本实用新型用于巴哈赛车的轻量化法兰盘,通过在法兰盘上的轮毂安装座和制动盘安装座上设置减重孔的方式,既保证了法兰盘的强度满足需求,又减轻了法兰盘的重量,使赛车在越野赛道行驶时的操控性更强,能够满足巴哈赛车轻量化要求,同时减重孔有助于法兰盘散热。
The utility model relates to a lightweight flange plate used for Baja racing cars, the flange plate includes a hollow cylinder and wheel hub mounting seats and brake disc mounting seats respectively arranged on the outer walls of both ends of the hollow cylinder; the hollow The center of the cylinder is a bearing chamber for installing bearings, the hub mounting base is provided with bolt holes for connecting and fixing with the hub, and the brake disc mounting base is provided with positioning holes for connecting and fixing with the brake disc. Holes, weight-reducing holes in hub mounts and brake disc mounts. The utility model is used for the lightweight flange of the Baja racing car. By setting the weight-reducing holes on the hub mounting seat and the brake disc mounting seat on the flange, it not only ensures that the strength of the flange meets the requirements, The weight of the flange is also reduced, which makes the car more controllable when driving on an off-road track, and can meet the lightweight requirements of the Baja racing car. At the same time, the weight-reducing holes help the heat dissipation of the flange.
Description
技术领域technical field
本实用新型涉及汽车零部件技术领域,具体涉及一种用于巴哈赛车的轻量化法兰盘。The utility model relates to the technical field of auto parts, in particular to a lightweight flange used for Baja racing cars.
背景技术Background technique
法兰盘是连接轮毂轮辋与制动器和转向节的重要零部件,也是车辆悬架的重要组成部分。巴哈越野赛车的工作环境多为泥泞、颠簸的户外环境,所以零部件的强度和车辆的操控性能至关重要。一些车队追求强度,不考虑轻量化,使得车辆质量较大,影响操控性;或者过分追求轻量化,而使得强度不够,造成部件损坏。The flange is an important component that connects the hub rim with the brake and the steering knuckle, and is also an important part of the vehicle suspension. The working environment of Baja off-road racing car is mostly muddy and bumpy outdoor environment, so the strength of components and the handling performance of the vehicle are very important. Some teams pursue strength without considering light weight, which makes the vehicle heavier and affects handling; or excessive pursuit of light weight makes the strength insufficient and causes component damage.
实用新型内容Utility model content
本实用新型的目的是提供一种用于巴哈赛车的轻量化法兰盘,该轻量化法兰盘既保证了法兰盘的强度需求,又减轻了法兰盘的重量,能够满足巴哈赛车轻量化要求。The purpose of this utility model is to provide a lightweight flange used for Baja racing cars. The lightweight flange not only ensures the strength requirements of the flange, but also reduces the weight of the flange, which can meet the Lightweight requirements of racing cars.
本实用新型的目的可以通过以下技术方案来实现:一种用于巴哈赛车的轻量化法兰盘,该法兰盘包括中空圆柱以及分别设置在中空圆柱两端外壁上的轮毂安装座和制动盘安装座;所述的中空圆柱的中心为用于安装轴承的轴承室,所述的轮毂安装座上设有用于与轮毂连接固定的螺栓孔,所述的制动盘安装座上设有用于与制动盘连接固定的定位孔,轮毂安装座和制动盘安装座上均设有减重孔。The purpose of this utility model can be achieved through the following technical solutions: a lightweight flange for Baja racing cars, the flange includes a hollow cylinder and hub mounting seats and manufacturing Moving disk mounting seat; the center of the hollow cylinder is a bearing chamber for installing bearings, the hub mounting seat is provided with bolt holes for connecting and fixing with the hub, and the brake disc mounting seat is provided with a For the positioning hole connected and fixed with the brake disc, the wheel hub mounting seat and the brake disc mounting seat are provided with weight-reducing holes.
进一步地,所述的轴承室中设有两个轴承装配位,所述的轴承装配位的构造与轴承相适配,轴承与轮系轴相适配。Further, the bearing chamber is provided with two bearing assembly positions, the structure of the bearing assembly positions is adapted to the bearing, and the bearing is adapted to the gear train shaft.
进一步地,所述的轮毂安装座外沿呈花瓣状。Further, the outer edge of the hub mounting seat is petal-shaped.
更进一步地,所述的轮毂安装座的外沿均匀设有多个向内沿凹陷的凹槽,所述的螺栓孔设置在相邻凹槽之间的凸起上;其中,凹槽的凹陷程度可根据实际强度需求调整,随着凹槽的凹陷程度增大,法兰盘轻量化程度增加。Furthermore, the outer edge of the hub mounting seat is evenly provided with a plurality of inwardly recessed grooves, and the bolt holes are arranged on the protrusions between adjacent grooves; wherein, the recesses of the grooves The degree can be adjusted according to the actual strength requirement. As the concave degree of the groove increases, the light weight of the flange increases.
更进一步地,所述的减重孔设置在螺栓孔与中空圆柱外壁之间。Furthermore, the lightening hole is arranged between the bolt hole and the outer wall of the hollow cylinder.
更进一步地,所述的轮毂安装座上的减重孔为近似圆角矩形,其中,近似圆角矩形的长边为与中空圆柱同心的圆弧,靠近中空圆柱内侧的圆弧半径与中空圆柱的外径相同,近似圆角矩形沿长边对折线对称。Furthermore, the weight-reducing hole on the hub mounting seat is approximately a rounded rectangle, wherein the long side of the approximately rounded rectangle is an arc concentric with the hollow cylinder, and the radius of the arc near the inner side of the hollow cylinder is the same as that of the hollow cylinder. have the same outer diameter, and the approximate rounded rectangle is symmetrical to the polyline along the long side.
更进一步地,所述的轮毂安装座的外沿均匀设有4个向内沿凹陷的凹槽,所述的凹槽呈中心对称,相邻凹槽之间的4个凸起部分呈中心对称,所述的螺栓孔设置在相邻凹槽之间的凸起上,螺栓孔为十字分布,与轮毂安装孔位相适配。Further, the outer edge of the hub mounting base is uniformly provided with four inwardly concave grooves, the grooves are centrally symmetrical, and the four raised parts between adjacent grooves are centrally symmetrical , the bolt holes are arranged on the protrusions between adjacent grooves, and the bolt holes are distributed in a cross, matching with the mounting holes of the wheel hub.
更进一步地,所述的4个减重孔的面积为轮毂安装座端面面积的15%-16%。Furthermore, the area of the four lightening holes is 15%-16% of the area of the end surface of the hub mounting seat.
进一步地,所述的制动盘安装座为圆环形。Further, the brake disc mounting seat is circular.
更进一步地,所述的圆环形制动盘安装座的外沿上均匀设有半圆形定位孔。Furthermore, semicircular positioning holes are evenly provided on the outer edge of the annular brake disc mounting seat.
更进一步地,所述的减重孔设置在相邻半圆形定位孔之间。Furthermore, the lightening holes are arranged between adjacent semicircular positioning holes.
更进一步地,所述的刹车盘安装座上的减重孔为近似圆角矩形,其中,近似圆角矩形的长边为与中空圆柱同心的圆弧,靠近中空圆柱内侧的圆弧半径与中空圆柱的外径相同,短边为沿长边对折线对称的半圆弧。Further, the weight-reducing hole on the brake disc mounting seat is approximately rounded rectangle, wherein, the long side of approximately rounded rectangle is an arc concentric with the hollow cylinder, and the radius of the arc near the inner side of the hollow cylinder is in line with the hollow The outer diameters of the cylinders are the same, and the short side is a semicircular arc symmetrical to the broken line along the long side.
更进一步地,所述的圆环形制动盘安装座的外沿上均匀设有6个半圆形定位孔,相邻的半圆形定位孔之间设有1个减重孔,所述的半圆形定位孔与制动盘孔位相适配。Furthermore, six semicircular positioning holes are evenly provided on the outer edge of the circular brake disc mounting seat, and a weight-reducing hole is provided between adjacent semicircular positioning holes. The semicircular positioning holes of the brake discs are matched with the holes of the brake disc.
更进一步地,所述的6个减重孔的面积为制动盘安装座端面面积的19%-21%。Furthermore, the area of the six lightening holes is 19%-21% of the end surface area of the brake disc mounting seat.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型为一种用于巴哈赛车的轻量化法兰盘,该法兰盘包括中空圆柱以及分别设置在中空圆柱两端外壁上的轮毂安装座和制动盘安装座,通过在法兰盘上的轮毂安装座和制动盘安装座上设置减重孔的方式,既保证了法兰盘的强度满足需求,又减轻了法兰盘的重量,能够满足巴哈赛车轻量化要求,同时减重孔有助于法兰盘散热;1. The utility model is a lightweight flange used for Baja racing cars. The flange includes a hollow cylinder and hub mounting seats and brake disc mounting seats respectively arranged on the outer walls of both ends of the hollow cylinder. The method of setting weight-reducing holes on the hub mounting seat and the brake disc mounting seat on the flange not only ensures that the strength of the flange meets the requirements, but also reduces the weight of the flange, which can meet the lightweight requirements of the Baja racing car , while the weight-reducing holes help the flange dissipate heat;
2、本实用新型用于巴哈赛车的轻量化法兰盘其重量轻,使赛车在越野赛道行驶时的操控性更强。2. The lightweight flange of the utility model used in Baja racing cars is light in weight, which makes the racing cars more controllable when running on off-road tracks.
附图说明Description of drawings
图1为本实用新型轻量化法兰盘中轮毂安装座结构示意图;Fig. 1 is the structural schematic diagram of the wheel hub mounting seat in the lightweight flange of the present invention;
图2为本实用新型轻量化法兰盘中制动盘安装座结构示意图;Fig. 2 is a structural schematic diagram of the brake disc mounting seat in the lightweight flange of the present invention;
图3为本实用新型轻量化法兰盘的主视图;Fig. 3 is the front view of the utility model lightweight flange;
图4为本实用新型轻量化法兰盘的左视图;Fig. 4 is the left view of the utility model lightweight flange;
图5为本实用新型轻量化法兰盘与轴承的安装结构示意图;Fig. 5 is a schematic diagram of the installation structure of the utility model lightweight flange and bearing;
图6为与本实用新型轻量化法兰盘适配的轴承的结构示意图;Fig. 6 is a structural schematic diagram of a bearing adapted to the lightweight flange of the present invention;
图7为本实用新型轻量化法兰盘与轴承和轮系轴的安装结构示意图;Fig. 7 is a schematic diagram of the installation structure of the utility model lightweight flange plate, bearing and wheel train shaft;
图8为与轴承适配的轮系轴的结构示意图;Fig. 8 is a structural schematic diagram of a gear train shaft adapted to a bearing;
图9为本实用新型轻量化法兰盘与轮毂的安装结构示意图;Fig. 9 is a schematic diagram of the installation structure of the lightweight flange and the hub of the utility model;
图10为与本实用新型轻量化法兰盘适配的轮毂的结构示意图;Fig. 10 is a structural schematic diagram of a wheel hub adapted to the lightweight flange of the present invention;
图11为本实用新型轻量化法兰盘与制动盘的安装结构示意图;Figure 11 is a schematic diagram of the installation structure of the lightweight flange and the brake disc of the present invention;
图12为与本实用新型轻量化法兰盘适配的制动盘的结构示意图;Fig. 12 is a structural schematic diagram of a brake disc adapted to the lightweight flange of the present invention;
图13为本实用新型轻量化法兰盘的总装配图;Fig. 13 is the general assembly drawing of the lightweight flange of the present invention;
图14为本实用新型轻量化法兰盘静力学分析结果示意图。Fig. 14 is a schematic diagram of the static analysis results of the lightweight flange of the present invention.
图15为轻量化前法兰盘静力学分析结果示意图;Figure 15 is a schematic diagram of the static analysis results of the lightweight front flange;
图中标识为:1:中空圆柱;11:轴承室;2:轮毂安装座;21:螺栓孔;3:制动盘安装座;31:定位孔;4:减重孔。The marks in the figure are: 1: hollow cylinder; 11: bearing chamber; 2: hub mount; 21: bolt hole; 3: brake disc mount; 31: positioning hole; 4: weight reduction hole.
具体实施方式Detailed ways
下面结合附图对本实用新型进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
实施例1Example 1
参见图1-4,一种用于巴哈赛车的轻量化法兰盘,包括中空圆柱1以及分别设置在中空圆柱1两端外壁上的轮毂安装座2和制动盘安装座3;所述的中空圆柱1的中心为用于安装轴承的轴承室11,所述的轴承室11中设有轴承装配位;所述的轮毂安装座2外沿呈花瓣状,所述的轮毂安装座2的外沿均匀设有多个向内沿凹陷的凹槽,所述的用于与轮毂连接固定的螺栓孔21设置在相邻凹槽之间的凸起上,所述的减重孔4设置在螺栓孔21与中空圆柱1外壁之间;所述的制动盘安装座3为圆环形,所述的圆环形制动盘安装座3的外沿上均匀设有用于与制动盘连接固定的半圆形定位孔31,所述的减重孔4设置在相邻半圆形定位孔31之间。Referring to Figures 1-4, a lightweight flange used for a Baja racing car includes a
实施例2Example 2
参见图1-4,一种用于巴哈赛车的轻量化法兰盘,包括中空圆柱1以及分别设置在中空圆柱1两端外壁上的轮毂安装座2和制动盘安装座3;所述的轮毂安装座2的外沿均匀设有4个向内沿凹陷的凹槽,所述的凹槽呈中心对称,相邻凹槽之间的4个凸起部分呈中心对称,所述的用于与轮毂连接固定的螺栓孔21设置在相邻凹槽之间的凸起上,螺栓孔21为十字分布;所述的圆环形制动盘安装座3的外沿上均匀设有6个用于与制动盘连接固定的半圆形定位孔31,相邻的半圆形定位孔31之间设有1个减重孔4。Referring to Figures 1-4, a lightweight flange used for a Baja racing car includes a
对上述轻量化法兰盘和轻量化前的法兰盘在Workbench中进行静力学分析,对所述轴承室11添加约束,在所述螺栓孔21一侧施加载荷,载荷值取巴哈赛车飞跃落地时的极端情况下单轮最大负载并适当放大,在所述制动盘安装座3处施加制动力矩。求解后得到等效应力和安全系数云图,参见图14和15。结果显示,在该极端情况下,该轻量化法兰盘的最低安全系数为1.167,结构安全,因此,该轻量化法兰盘的强度满足使用需求。Perform static analysis on the above-mentioned lightweight flange and the flange before lightweight in Workbench, add constraints to the
图5-13为本实用新型用于巴哈赛车的轻量化法兰盘与适配的轴承、轮毂、制动盘以及轮系轴的装配示意图,其中轴承安装在轻量化法兰盘轴承室11中的轴承装配位上,轮系轴安装在轴承上;轮毂在与轻量化法兰盘的轮毂安装座2上的螺栓孔21相对应的位置上设有螺栓孔,轮毂与轻量化法兰盘的轮毂安装座2通过螺栓穿插在两个部件的螺栓孔中固定连接;制动盘在与制动盘安装座3上的定位孔31相对应的位置上设有定位孔,制动盘套装在制动盘安装座3上,将两部件上的定位孔对齐后,将空心铆钉穿过定位孔使制动盘与制动盘安装座3固定连接。Figure 5-13 is a schematic diagram of the assembly of the light-weight flange used in the Baja racing car of the present invention and the matching bearings, hubs, brake discs and wheel train shafts, wherein the bearings are installed in the light-weight
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit of the technical solutions of the various embodiments of the present invention and range.
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