CN218902705U

CN218902705U - A equipment for magnet thickness automatic separation

Info

Publication number: CN218902705U
Application number: CN202123392901.4U
Authority: CN
Inventors: 陈薇; 陈剑南
Original assignee: Hengdian Group DMEGC Magnetics Co Ltd
Current assignee: Hengdian Group DMEGC Magnetics Co Ltd
Priority date: 2021-12-29
Filing date: 2021-12-29
Publication date: 2023-04-25
Anticipated expiration: 2031-12-29

Abstract

The utility model discloses equipment for automatically sorting magnet thickness, which belongs to the technical field of magnet sorting, and comprises an inclined slide way, wherein one side of the upper end of the inclined slide way is provided with a vibration disc, the inclined slide way is sequentially provided with a thickness infrared sensor and a second gear assembly from the upper end to the lower end, the inclined slide way is also provided with a defective product pushing cylinder corresponding to the second gear assembly, and the output end of the defective product pushing cylinder is connected with a pushing plate. According to the automatic feeding device, automatic feeding is realized through the vibrating disc, self-movement of the product is realized through the inclined slideway, the thickness of the product is detected through the thickness infrared sensor, and the defective products are sorted through the cooperation of the second gear component and the defective product pushing cylinder, so that the automatic feeding device has the characteristics of simple structure, high automation degree, high sorting efficiency and low labor intensity of workers.

Description

A equipment for magnet thickness automatic separation

Technical Field

The utility model belongs to the technical field of magnet sorting, and particularly relates to equipment for automatically sorting the thickness of a magnet.

Background

At present, the characteristics of the thickness, the outer diameter, the pouring gate Gao Buliang and the like of the magnet have great influence on the assembly and use of customers, and because of small dimensional tolerance zone, occasional fluctuation of products can cause poor dimension, and if die fittings are frequently replaced, high cost is generated.

Therefore, how to ensure that the product size is all qualified requires 100% of the total inspection of the important characteristic dimension of the product, for example, the total inspection of the thickness of the product, and at present, most of the total inspection is performed manually by using a measuring instrument, so that the problems of low measuring efficiency and high labor intensity of workers exist.

Therefore, there is a need for an apparatus with automatic sorting that is highly automated, has a high sorting efficiency, and is labor-intensive for workers.

Disclosure of Invention

To solve the problems set forth in the background art. The utility model provides equipment for automatically sorting the thickness of a magnet, which has the characteristics of high automation degree, high sorting efficiency and low labor intensity of workers.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an equipment for magnet thickness automatic separation, includes the slope slide, and one side of slope slide upper end is equipped with the vibration dish, is equipped with thickness infrared sensor and second gear subassembly from the upper end to lower extreme in proper order on the slope slide, still is equipped with the defective products pushing cylinder corresponding with the second gear subassembly on the slope slide, is connected with the push pedal on the output of defective products pushing cylinder.

In order to carry out the unloading to the defective products, further, be equipped with on the slope slide and push away the corresponding defective products unloading passageway of material cylinder with the defective products.

In order to realize blocking of defective products, further, the second gear assembly comprises a mounting bracket, wherein a gear cylinder is arranged above the mounting bracket, and a baffle is arranged at the output end of the gear cylinder.

In order to facilitate the movement of the baffle, further, the baffle is in sliding connection with the mounting bracket through a guide rod.

In order to blow the products on the horizontal slideway into the inclined slideway, a horizontal slideway is arranged between the inclined slideway and the vibration plate, and an air nozzle is arranged on the horizontal slideway. The input end of the air tap is connected with an electromagnetic valve.

In order to facilitate the air tap to blow the product into the inclined slide way, further, the inside of the horizontal slide way is provided with a separation bulge. The separation bulge is of a triangular structure.

In order to detect whether the defective products are in place, further, an in-place sensor is arranged on the second gear assembly.

In order to prevent the defective products from falling down when the defective products are not pushed out, further, a first gear component is arranged on one side of the thickness infrared sensor, which is located at the upper end of the inclined slideway.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the automatic feeding device, automatic feeding is realized through the vibrating disc, self-movement of the product is realized through the inclined slideway, the thickness of the product is detected through the thickness infrared sensor, and the defective products are sorted through the cooperation of the second gear component and the defective product pushing cylinder, so that the automatic feeding device has the characteristics of simple structure, high automation degree, high sorting efficiency and low labor intensity of workers;

2. the horizontal slideway is internally provided with a separation bulge. The separation bulge is of a triangular structure, and the parallel products on the horizontal slideway are separated by a certain distance through the separation bulge, so that the air tap can blow the products into the inclined slideway conveniently;

3. the first blocking component is arranged on one side of the upper end of the inclined slideway, and when the thickness infrared sensor detects that the thickness dimension of a product is out of tolerance, the first blocking component acts to block the product which is not detected, so that the product behind the product is prevented from falling when the defective product is not pushed out.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the structure of the inclined ramp of the present utility model;

FIG. 3 is a schematic view of a second gear assembly according to the present utility model;

FIG. 4 is a schematic view of the horizontal slide of the present utility model;

FIG. 5 is a schematic view of the structure of the partition protrusion of the present utility model;

in the figure: 1. a first gear assembly; 2. a thickness infrared sensor; 3. an inclined slideway; 4. an in-place sensor; 5. a second gear assembly; 51. a mounting bracket; 52. a gear cylinder; 53. a guide rod; 54. a baffle; 6. a defective product blanking channel; 7. a vibration plate; 8. a horizontal slideway; 81. a partition protrusion; 9. an air tap; 10. defective product pushing cylinder.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

Referring to fig. 1-5, the present utility model provides the following technical solutions: the utility model provides an equipment for magnet thickness automatic separation, includes slope slide 3, and one side of slope slide 3 upper end is equipped with vibration dish 7, is equipped with thickness infrared sensor 2 and second gear subassembly 5 from the upper end to the lower extreme in proper order on the slope slide 3, still is equipped with on the slope slide 3 with the corresponding defective products of second gear subassembly 5 and pushes away material cylinder 10, defective products pushes away material cylinder 10 and is located one side that second gear subassembly 5 is close to slope slide 3 upper end, is connected with the push pedal on the output of defective products pushing away material cylinder 10.

By adopting the technical scheme, the vibrating tray 7 is used for feeding, the product slides downwards through the inclined slideway 3, when the product passes through the thickness infrared sensor 2, the thickness infrared sensor 2 detects the thickness of the product, and qualified products are directly discharged from the lower end of the inclined slideway 3; when the thickness dimension of the product exceeds the tolerance, the second gear assembly 5 acts to block the product with the exceeding thickness dimension, then the defective product pushing cylinder 10 acts to push out the defective product, and after the defective product is pushed out, the defective product pushing cylinder 10 and the second gear assembly 5 are reset to realize the sorting of the thickness of the product;

according to the automatic feeding device, automatic feeding is achieved through the vibrating disc 7, self-movement of products is achieved through the inclined slideway 3, the thickness of the products is detected through the thickness infrared sensor 2, and defective products are sorted through the cooperation of the second gear assembly 5 and the defective product pushing cylinder 10, so that the automatic feeding device has the characteristics of being simple in structure, high in automation degree, high in sorting efficiency and low in labor intensity of workers.

Specifically, the inclined slide way 3 is provided with a defective product discharging channel 6 corresponding to the defective product pushing cylinder 10.

By adopting the technical scheme, defective products are fed.

Specifically, the second gear assembly 5 includes a mounting bracket 51, wherein a gear cylinder 52 is disposed above the mounting bracket 51, and a baffle 54 is disposed at an output end of the gear cylinder 52.

By adopting the technical scheme, the baffle 54 is driven to act through the gear cylinder 52, so that the blocking of defective products is realized.

Specifically, the shutter 54 is slidably connected to the mounting bracket 51 via a guide rod 53.

By adopting the above-described technical scheme, the movement of the shutter 54 is facilitated.

Example 2

This embodiment differs from embodiment 1 in that: specifically, a horizontal slideway 8 is arranged between the inclined slideway 3 and the vibration disk 7, an air tap 9 is arranged on the horizontal slideway 8, an electromagnetic valve is connected to the input end of the air tap 9, and the air tap 9 is connected with an air source.

By adopting the technical scheme, the product on the horizontal slideway 8 is blown into the inclined slideway 3 through the air tap 9.

Example 3

This embodiment differs from embodiment 2 in that: specifically, the inside of the horizontal slideway 8 is provided with a partition protrusion 81. The partition protrusion 81 has a triangular structure.

By adopting the technical scheme, the parallel products on the horizontal slideway 8 are separated by a certain distance through the separation bulge 81, so that the air tap 9 is convenient for blowing the products into the inclined slideway 3.

Example 4

This embodiment differs from embodiment 1 in that: specifically, the second gear assembly 5 is provided with an in-position sensor 4.

By adopting the technical scheme, whether the defective products are in place or not is detected by the in-place sensor 4.

Example 5

This embodiment differs from embodiment 1 in that: specifically, the thickness infrared sensor 2 is located one side of slope slide 3 upper end and is equipped with first fender position subassembly 1, and the structure of first fender position subassembly 1 is the same with the structure of second fender position subassembly 5.

Through adopting above-mentioned technical scheme, when thickness infrared sensor 2 detects the thickness size of product and surpasses, first fender bit assembly 1 action blocks the product of not detecting, avoids the defective products not to release when, and the later product falls down.

In this application thickness infrared sensor 2, sensor in place 4, keep off position cylinder 52, vibration dish 7, defective products pushes away material cylinder and solenoid valve and all purchase by the market, and all with PLC controller signal connection.

In summary, the automatic feeding is realized through the vibrating plate 7, the self-movement of the product is realized through the inclined slideway 3, the thickness of the product is detected through the thickness infrared sensor 2, and the defective products are sorted through the cooperation of the second gear component 5 and the defective product pushing cylinder 10, so that the automatic feeding device has the characteristics of simple structure, high automation degree, high sorting efficiency and low labor intensity of workers; the horizontal slideway 8 of the present utility model is internally provided with a separation protrusion 81. The separation bulge 81 is of a triangular structure, and the separation bulge 81 separates the parallel products on the horizontal slideway 8 by a certain distance, so that the air tap 9 can blow the products into the inclined slideway 3 conveniently; according to the utility model, one side of the thickness infrared sensor 2, which is positioned at the upper end of the inclined slideway 3, is provided with the first blocking component 1, when the thickness infrared sensor 2 detects that the thickness dimension of a product is out of tolerance, the first blocking component 1 acts to block the product which is not detected, so that the product behind the product is prevented from falling when the defective product is not pushed out.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The utility model provides a device for magnet thickness automatic separation, includes slope slide, its characterized in that: a vibrating disc is arranged on one side of the upper end of the inclined slideway, a thickness infrared sensor and a second gear assembly are sequentially arranged on the inclined slideway from the upper end to the lower end, a defective product pushing cylinder corresponding to the second gear assembly is further arranged on the inclined slideway, and the output end of the defective product pushing cylinder is connected with a push plate;

the inclined slide way is provided with a defective product blanking channel corresponding to the defective product pushing cylinder;

a horizontal slideway is arranged between the inclined slideway and the vibration disc, and an air tap is arranged on the horizontal slideway.

2. An apparatus for automatic sorting of magnet thicknesses according to claim 1, characterized in that: the second gear assembly comprises a mounting bracket, a gear cylinder is arranged above the mounting bracket, and a baffle is arranged at the output end of the gear cylinder.

3. An apparatus for automatic sorting of magnet thicknesses according to claim 2, characterized in that: the baffle is connected with the mounting bracket in a sliding way through a guide rod.

4. An apparatus for automatic sorting of magnet thicknesses according to claim 1, characterized in that: and the input end of the air tap is connected with an electromagnetic valve.

5. An apparatus for automatic sorting of magnet thicknesses according to claim 1, characterized in that: and a separation bulge is arranged in the horizontal slideway.

6. An apparatus for automatic sorting of magnet thicknesses according to claim 5, characterized in that: the separation protrusions are of triangular structures.

7. An apparatus for automatic sorting of magnet thicknesses according to claim 1, characterized in that: and the second gear component is provided with an in-place sensor.

8. An apparatus for automatic sorting of magnet thicknesses according to claim 1, characterized in that: one side of the thickness infrared sensor, which is positioned at the upper end of the inclined slideway, is provided with a first gear component.