CN218875335U

CN218875335U - Magnet mounting device

Info

Publication number: CN218875335U
Application number: CN202223491680.0U
Authority: CN
Inventors: 吴秋桃; 罗勇; 李阳; 李万庆
Original assignee: Sichuan Changhong Mold & Plastic Technology Co ltd
Current assignee: Sichuan Changhong Mold & Plastic Technology Co ltd
Priority date: 2022-12-27
Filing date: 2022-12-27
Publication date: 2023-04-18
Anticipated expiration: 2032-12-27

Abstract

The utility model discloses a magnet installation device, including the frame, be equipped with in the frame and glue the unit, transport the unit and inlay the dress unit, glue the unit, inlay the dress unit and all set up in the frame and be located the transportation unit top, transport the unit and correspond respectively and glue the unit, inlay the dress unit and be equipped with product point and glue station, magnet installation station, transport the unit and include transport mechanism and set up the product mount pad at the transport mechanism output, transport mechanism can be with the product mount pad from product point glue station department shift to magnet installation station department. The utility model discloses a unit is glued to point to the magnet mounting groove point of product, shifts single permanent magnet to getting magnetism mechanism of magnet pressure equipment unit through inlaying the dress unit, then transports the point department of gluing to the work piece, accomplishes the installation of permanent magnet. The magnet raw materials are dispensed and separated in an automatic mode, then the magnets are installed on the product workpieces, dispensing and magnet installation are integrated, efficiency is high, precision is high, and the yield of the assembled product workpieces is improved.

Description

Magnet mounting device

Technical Field

The utility model relates to a magnet installation technical field especially relates to a magnet installation device.

Background

With the increasing popularity of semi-automation of production and manufacturing, it is necessary to introduce corresponding equipment to complete assembly for some difficult assembly steps, so as to improve the production efficiency. For example, in the assembly process of a plastic product, a magnet needs to be embedded into a corresponding mounting groove of the product, in order to ensure the mounting stability after the magnet is embedded, glue needs to be poured into the mounting groove before the magnet is embedded, and then the magnet is embedded into the mounting groove, so that the plastic product is mainly used for connecting structures which need to be opened and closed frequently and require no surface fastener and the like; however, at present, the installation process flow is usually performed in a manual assembly line, the magnet raw materials adsorbed together are separated manually, then glue is applied to the product, finally, the separated magnet is placed on the undried glue, and the fixation is completed after the glue is dried. Therefore, the method has low installation efficiency and can not ensure uniform installation precision.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem provide a collection point is glued, is inlayed and is adorned integrative magnet installation device, improves the installation effectiveness.

The utility model provides a technical scheme that its technical problem adopted is: the magnet installation device comprises a rack, wherein a glue dispensing unit, a transfer unit and an embedding unit are arranged on the rack, the glue dispensing unit and the embedding unit are both arranged on the rack and positioned above the transfer unit, the transfer unit is respectively provided with a product glue dispensing station and a magnet installation station corresponding to the glue dispensing unit and the embedding unit, the transfer unit comprises a transfer mechanism and a product installation seat arranged at the output end of the transfer mechanism, and the transfer mechanism can transfer the product installation seat from the product glue dispensing station to the magnet installation station; the embedded unit comprises a magnet feeding unit and a magnet press-mounting unit, the magnet feeding unit is provided with a discharge port, and the magnet press-mounting unit is provided with a magnetism taking mechanism at the discharge port.

The utility model has the advantages that: the utility model provides a magnet installation device, this magnet installation device are glued the magnet mounting groove point of product through the point unit of gluing, and a plurality of permanent magnets that will adsorb together separate one by one through inlaying the magnet pay-off unit of dress unit to shift single permanent magnet to getting magnetic mechanism of magnet pressure equipment unit through the push rod, then transport to the point department of gluing of work piece, accomplish the installation of permanent magnet. The magnet raw materials are dispensed and separated in an automatic mode, then the magnets are installed on the product workpiece, dispensing and magnet installation are integrated, efficiency is high, precision is high, and the yield of the assembled workpiece is improved.

Drawings

Fig. 1 is a schematic structural view of a magnet mounting device according to the present invention;

FIG. 2 is a schematic view of a dispensing unit;

FIG. 3 is a schematic view of a glue dispensing assembly;

FIG. 4 is a schematic view of a transport unit;

FIG. 5 is a schematic view of the construction of the installation unit;

fig. 6 is a schematic plan view of the installation unit;

FIG. 7 is a schematic view of a magnet feeding unit and a magnet press-fitting unit;

FIG. 8 is a schematic view of the internal structure of the distributing channel;

FIG. 9 is a schematic view of a press-fitting assembly;

labeled in the figure as: the glue dispensing device comprises a glue dispensing unit 100, an embedding unit 200, a transfer unit 300, a control unit 400, a magnet 500, a first fixing plate 110, a glue dispensing hole 111, a first lifting mechanism 120, a first air cylinder 121, a piston rod 1211, a first connecting plate 122, a first guide shaft 123, a first bearing sleeve 124, a second buffer piece 125, a glue dispensing assembly 130, a first driving piece 131, a fixing module 132, a fixing block 1321, a third connecting plate 1322, a buckle 1323, a connecting rib 1324, a sliding block 1325, a glue dispensing valve 1331, AB glue 1332, a glue mixing pipe 1333, a first limit baffle 1341 and a first buffer piece 1342; the device comprises a second fixing plate 210, a third fixing plate 220, a second connecting plate 231, a second air cylinder 232, a second guide shaft 233, a second bearing sleeve 234, a material distributing assembly 240, a feeding barrel 241, a material distributing channel 242, a push rod 243, a third driving piece 244, a press-fitting assembly 250, a lower pressing part 251, a second driving piece 252, a magnetic attracting piece 253, a fourth connecting plate 254, a rodless air cylinder 310, a product mounting seat 320 and a magnet mounting groove 321.

Detailed Description

In the description of the present invention, it should be noted that the terms "upper", "lower", "top", "bottom", "front side", "rear side", "back side", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or orientations or positional relationships that are conventionally placed when the products of the present invention are used, or orientations or positional relationships that are conventionally understood by those skilled in the art, and such terms are only used for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements indicated must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance. In this context, "parallel," "perpendicular," and the like are not strictly mathematical and/or geometric limitations, but also encompass tolerances as would be understood by one skilled in the art and permitted by fabrication or use.

The present invention will be further described with reference to the accompanying drawings and the following detailed description.

Please refer to fig. 1, magnet installation device include the frame, be equipped with in the frame and glue unit 100, transport unit 300 and inlay dress unit 200, glue unit 100, inlay dress unit 200 and all set up in the frame and lie in transport unit 300 top, transport unit 300 corresponds glue unit 100 respectively, it is equipped with product point and glues station to inlay dress unit 200, magnet installation station, transport unit 300 includes transport mechanism and sets up the product mount pad at the transport mechanism output, transport mechanism can glue the station with the product mount pad from the product and shift to magnet installation station department, thereby realize treating the installation product and glue in succession respectively, inlay dress two processes. Referring to fig. 4, the transfer mechanism in the transfer unit 300 preferably employs a rodless cylinder 310, a product mounting seat 320 is fixedly mounted at an output end of the rodless cylinder 310, a product is placed in the product mounting seat 320, and a second magnetic switch is disposed in a groove corresponding to a mounting position of a magnet in the product mounting seat 320 to detect whether the magnet is mounted in place. The rodless cylinder 310 is a cylinder which is directly or indirectly connected with an external actuating mechanism by a piston and enables the external actuating mechanism to reciprocate along with the piston, and has the greatest advantages of saving installation space and ensuring that the whole device has a spacious and reasonable structure.

The some glue unit 100 that sets up above the station is glued to product point includes first fixed plate 110 and the first elevating system 120 that drives first fixed plate 110 and go up and down, please refer to fig. 2 and 3, and the magnet mounting groove that first fixed plate 110 level set up and correspond the product on first fixed plate 110 is equipped with out gluey subassembly 130, certainly, the utility model provides a go out gluey subassembly can set up the multiunit, actually according to the quantity that needs installation magnet on the product, corresponds the setting. The glue outlet assembly 130 comprises a glue supply part, a first fixing module 132 and a first driving part 131, the first driving part 131 is fixedly arranged on the first fixing plate 110, the glue supply part is fixedly arranged on the first fixing module 132, the first fixing module 132 is connected to the output end of the first driving part 131, the first fixing plate 110 is provided with a glue punching hole 111, and the glue outlet end of the glue supply part extends to the lower part of the first fixing plate 110 through the glue punching hole 111 and corresponds to the magnet installation groove of the product; the first driving member 131 drives the glue supply member to move horizontally at the gluing hole 111. Namely: the glue outlet end of the glue supply piece covers the magnet mounting groove in place. In order to limit the glue supplying piece in the moving process, a first limiting baffle 1341 is arranged on one side, away from the first driving piece 131, of the glue applying hole 111, and a first buffer piece 1342 is arranged on the first limiting baffle 1341; the second buffer member 125 is disposed on the first fixing plate 110 corresponding to the first connecting plate 122, and both the first buffer member 1342 and the second buffer member 125 play a role of limiting and buffering, so as to reduce the impact of the structural member in the moving process, thereby ensuring the structural strength and the tool operation precision. The utility model discloses in order to realize the function of mixing glue, improve sticky intensity, glue supply piece includes from the top down the point that connects gradually valve 1331, AB glue 1332 and mix rubber tube 1333, wherein in order to detect the point and glue the position, can set up the second magnetic switch that is used for detecting at glue supply piece.

The first lifting mechanism 120 controls the first fixing plate 110 provided with the glue outlet assembly 130 to lift, so that the non-installed products can be conveniently placed in and positioned, the first lifting mechanism 120 comprises a first air cylinder 121 and a guide mechanism, the guide mechanism comprises a first guide shaft 123 and a first connecting plate 122, the first connecting plate 122 is fixedly arranged above the first fixing plate 110, the first air cylinder 121 is fixedly arranged at the upper end of the first connecting plate 122, and a piston rod 1211 of the first air cylinder 121 penetrates through the first connecting plate 122 and is fixedly connected with the first fixing plate 110; a first guide shaft 123 is fixedly disposed on the first fixing plate 110 parallel to the piston rod 1211 of the first cylinder 121, a guide hole is formed in the first connecting plate 122 corresponding to the first guide shaft 123, and a first bearing sleeve 124 slidably engaged with the guide shaft is fixedly disposed in the guide hole. Therefore, the first lifting mechanism 120 realizes accurate guiding in cooperation with the guiding mechanism, and the accuracy of the dispensing position is ensured. In order to facilitate installation or replacement of the glue supplying part, the first fixing module 132 of the utility model adopts a fixing block 1321 to fix the glue supplying part, the fixing block 1321 comprises a first fixing block and a second fixing block, the first fixing block and the second fixing block are folded to form a clamping groove for fixing the glue supplying part, one end of the first fixing block is hinged with the second fixing block, and the other end of the first fixing block is connected with the second fixing block in a clamping manner; when the glue supply part needs to be replaced, the clamping groove can be opened only by opening the clamp buckle 1323 connected by the clamp between the first fixing block and the second fixing block, and the glue supply part is taken out. For the convenience of realizing that drive glue supplies the piece and glues in product magnet mounting groove department point, the utility model provides a first driving piece 131 adopts the slide rail cylinder, and the output and the first fixed module 132 of slide rail cylinder are connected through connection structure, if: set up interconnect's third connecting plate 1322, splice bar 1324 between the output of fixed block 1321 and slide rail cylinder, the output of slide rail cylinder is the slider structure, and splice bar 1324 fixed connection is at slider 1325, third connecting plate 1322 and first fixed module 132 fixed connection.

Further, referring to fig. 5 to 9, the embedding unit disposed above the magnet installation station includes a magnet feeding unit and a magnet press-fitting unit, the magnet feeding unit is provided with a discharge port, and the magnet press-fitting unit is provided with a magnet taking mechanism at the discharge port. The magnet press-mounting unit comprises a second fixing plate 210 and a second lifting mechanism, the second fixing plate 210 is horizontally arranged above a magnet mounting station of the transfer unit 300, a press-mounting assembly 250 is arranged on the second fixing plate 210, the press-mounting assembly 250 comprises a press-down module and a second driving piece 252, the second driving piece 252 is fixedly arranged on the second fixing plate 210, the press-down module is fixedly connected with the output end of the second driving piece 252, a press-down part 251 is arranged at the bottom end of the press-down module, a magnetic absorbing piece 253 is arranged in the press-down part 251, and the press-down part 251 is arranged below the second fixing plate 210 and corresponds to a magnet mounting groove of a product; the second driving member 252 drives the push-down module to move up and down.

The magnet feeding unit comprises a third fixing plate 220 and a distributing component 240 arranged on the third fixing plate 220, the third fixing plate 220 is fixedly connected to the rack, the distributing component 240 comprises a feeding barrel 241, a distributing channel 242, a push rod 243 and a third driving piece 244, the feeding barrel 241 is vertically arranged and is vertically provided with a feeding channel, the distributing channel 242 is horizontally arranged at the bottom end of the feeding barrel 241, the feeding channel and the distributing channel 242 are intersected, and the feeding barrel 241 and the feeding channel are both made of aluminum or nonmagnetic materials; the push rod 243 is arranged in the material distribution channel 242 along the length direction of the material distribution channel 242, the third driving piece 244 drives the push rod 243 to reciprocate in the material distribution channel 242, and a port at one end of the material distribution channel 242 far away from the third driving piece 244 is a material outlet; an avoiding space for the movement of the magnet press-mounting unit is formed in the middle of the third fixing plate 220, and the avoiding space comprises a first moving space for the second fixing plate 210 to lift and a second moving space for the press-mounting assembly 250 to lift; the press-fitting assembly 250 is correspondingly arranged at the discharge port of the material distributing assembly 240, and when magnet feeding is carried out, the pressing part 251 of the pressing module is arranged at the discharge port of the material distributing channel 242. Preferably, the second lifting mechanism may adopt a similar structure to the first lifting mechanism in the dispensing unit 100, and therefore, a description thereof will not be repeated herein, and the above description may be referred to for implementation.

Specifically, a pay-off section of thick bamboo 241 encloses the pay-off passageway that forms the magnet strip including two "L" shape barrels that set up relatively, two barrels pass through screw fixed connection, when through screwed connection, still can adjust the spacing distance between the degree of depth and two "L" shape barrels through the screw adjusting screw, can adjust the size of pay-off passageway in the pay-off section of thick bamboo 241 to adapt to not unidimensional magnet raw materials, make things convenient for not unidimensional magnet installation.

In order to realize automatic installation, the utility model discloses still include the control unit 400, the control unit 400 respectively with the point unit 100, transport unit 300 and inlay dress unit 200 electric connection. In order to enhance the linkage control and safety control of the operation of the whole equipment, the driving pieces of the control unit 400 are electrically connected through signal detection lines, before each action is realized, the control unit 400 needs to receive the signal detection of a relevant device, and after the device reaches a specified position, the control unit 400 can control the action of the next matching unit; further, a light barrier and an emergency stop button are introduced to control the control unit 400.

The utility model discloses the working process does: placing the plastic compression product in the positioning groove of the product mounting seat 320, after the whole device is started to work, the control unit 400 controls the first fixing plate 110 connected to the output end of the first air cylinder 121 to move downwards, and when the device reaches a designated position, the device is buffered by the first buffer member, so that the first fixing plate 110 reaches a set position, and the glue outlet assembly 130 reaches a designated glue dispensing position at the same time; the control unit 400 controls the multiple groups of first driving members 131 to drive the glue supplying members to advance from the initial position until the glue supplying members reach the final position, then controls the glue supplying members of the multiple groups of glue discharging assemblies 130 to discharge glue, and after the set glue discharging time is reached, the control unit 400 controls the multiple groups of first driving members 131 to retreat until the glue discharging members return to the initial position again, and controls the glue dispensing valve 21 to stop dispensing; then, the control unit 400 controls the output end of the first cylinder 121 to drive the first fixing plate 110 to return to the original position; after the linear spot gluing, the control unit 400 controls the product mounting seat 320 in the transfer unit 300 to move left along the figure, so that the product mounting seat is transferred from the product spot gluing station to the magnet mounting station; then, the process of feeding and embedding the magnets is performed, while the control unit 400 controls the second lifting mechanism to drive the second fixing plate 210 to reach the set position, the output end of the third driving member 244 drives the push rod 243 to move forward to push out the magnet at the bottommost end in the feeding barrel 241 until the magnet is pushed to the discharge port, at this time, the pressing part 251 of the pressing module is placed at the discharge port of the material distribution channel 242, the magnet is adsorbed to the bottom end of the pressing part 251, and then, the control unit 400 controls a plurality of groups of second driving members 252 to drive the pressing part 251 of the pressing module and the magnet 500 at the bottom end of the pressing part 251 to move downward to the magnet installation groove of the product until the pressing module reaches the set position; then, the control unit 400 controls the second fixing plate 210 and the second driving element 252 to return to the original initial positions, and after the magnet insert is finished, the control unit 400 controls the rodless cylinder 310 of the transferring unit 300 to move right to return to the product dispensing station, and then the next dispensing and embedding process is performed.

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Magnet installation device, its characterized in that: the automatic adhesive dispensing machine comprises a rack, wherein an adhesive dispensing unit (100), a transferring unit (300) and an embedding unit (200) are arranged on the rack, the adhesive dispensing unit (100) and the embedding unit (200) are arranged on the rack and positioned above the transferring unit (300), the transferring unit (300) is respectively provided with a product adhesive dispensing station and a magnet mounting station corresponding to the adhesive dispensing unit (100) and the embedding unit (200), the transferring unit (300) comprises a transferring mechanism and a product mounting seat (320) arranged at the output end of the transferring mechanism, and the transferring mechanism can transfer the product mounting seat (320) to the magnet mounting station from the product adhesive dispensing station; the embedding unit (200) comprises a magnet feeding unit and a magnet press-mounting unit, the magnet feeding unit is provided with a discharge hole, and the magnet press-mounting unit is provided with a magnet taking mechanism at the discharge hole.

2. A magnet mounting apparatus as claimed in claim 1, wherein: the glue dispensing unit (100) comprises a first fixing plate (110) and a first lifting mechanism (120) for driving the first fixing plate (110) to lift, wherein the first fixing plate (110) is horizontally arranged, and a glue outlet assembly (130) is arranged on the first fixing plate (110) corresponding to a magnet mounting groove of a product; the glue outlet assembly (130) comprises a glue supply part, a first fixing module (132) and a first driving part (131), the first driving part (131) is fixedly arranged on the first fixing plate (110), the glue supply part is fixedly arranged on the first fixing module (132), the first fixing module (132) is connected to the output end of the first driving part (131), the first fixing plate (110) is provided with a glue applying hole (111), and the glue outlet end of the glue supply part extends to the lower part of the first fixing plate (110) through the glue applying hole (111) and corresponds to the magnet mounting groove of a product; the first driving member (131) drives the glue supply member to move horizontally at the gluing hole (111).

3. A magnet mounting apparatus according to claim 2, wherein: the first lifting mechanism (120) comprises a first air cylinder (121) and a guide mechanism, the guide mechanism comprises a first guide shaft (123) and a first connecting plate (122), the first connecting plate (122) is fixedly arranged above the first fixing plate (110), the first air cylinder (121) is fixedly arranged at the upper end of the first connecting plate (122), and a piston rod (1211) of the first air cylinder (121) penetrates through the first connecting plate (122) to be fixedly connected with the first fixing plate (110); a first guide shaft (123) is fixedly arranged on the first fixing plate (110) in parallel to a piston rod (1211) of the first air cylinder (121), a guide hole is formed in the first connecting plate (122) corresponding to the first guide shaft (123), and a first bearing sleeve (124) in sliding fit with the guide shaft is fixedly arranged at the guide hole.

4. A magnet mounting apparatus as claimed in claim 3, wherein: a first limit baffle (1341) is arranged on one side of the gluing hole (111) far away from the first driving piece (131), and a first buffer piece (1342) is arranged on the first limit baffle (1341); a second buffer (125) is disposed on the first fixing plate (110) corresponding to the first connecting plate (122).

5. A magnet mounting apparatus as claimed in claim 2, wherein: the first fixing module (132) comprises a first fixing block and a second fixing block, the first fixing block and the second fixing block are folded to form a clamping groove for fixing the glue supply part, one end of the first fixing block is hinged to the second fixing block, and the other end of the first fixing block is connected with the second fixing block in a clamping mode.

6. A magnet mounting apparatus as claimed in claim 1, wherein: the magnet press-mounting unit comprises a second fixing plate (210) and a second lifting mechanism, the second fixing plate (210) is horizontally arranged above a magnet mounting station of the transfer unit (300), a press-mounting assembly (250) is arranged on the second fixing plate (210), the press-mounting assembly (250) comprises a press-down module and a second driving piece (252), the second driving piece (252) is fixedly arranged on the second fixing plate (210), the press-down module is fixedly connected with the output end of the second driving piece (252), a press-down part (251) is arranged at the bottom end of the press-down module, a magnet-absorbing piece (253) is arranged in the press-down part (251), and the press-down part (251) is arranged below the second fixing plate (210) and corresponds to a magnet mounting groove of a product; the second driving piece (252) drives the pressing module to do lifting motion;

the magnet feeding unit comprises a third fixing plate (220) and a material distribution assembly (240) arranged on the third fixing plate (220), the third fixing plate (220) is fixedly connected to the rack, the material distribution assembly (240) comprises a feeding barrel (241), a material distribution channel (242), a push rod (243) and a third driving piece (244), the feeding barrel (241) is vertically arranged and is vertically provided with the material distribution channel, the material distribution channel (242) is horizontally arranged at the bottom end of the feeding barrel (241), and the material distribution channel (242) are intersected; the push rod (243) is arranged in the material distribution channel (242) along the length direction of the material distribution channel (242), the third driving piece (244) drives the push rod (243) to reciprocate in the material distribution channel (242), and a port at one end, away from the third driving piece (244), of the material distribution channel (242) is a material outlet;

an avoiding space for the movement of the magnet press-mounting unit is formed in the middle of the third fixing plate (220), and the avoiding space comprises a first moving space for the second fixing plate (210) to lift and a second moving space for the press-mounting assembly (250) to lift; the press-fitting assembly (250) is correspondingly arranged at the discharge port of the distributing assembly (240), and when magnet feeding is carried out, the pressing part (251) of the pressing module is arranged at the discharge port of the distributing channel (242).

7. A magnet mounting apparatus as claimed in claim 6, wherein: the feeding barrel (241) comprises two L-shaped barrels which are oppositely arranged, a feeding channel for placing the magnet strip is formed by the two barrels in a surrounding mode, and the two barrels are fixedly connected through screws.

8. A magnet mounting apparatus according to claim 6, wherein: the second fixing plate (210) is fixedly connected to the third fixing plate (220) through a support assembly.

9. A magnet mounting apparatus as claimed in claim 1, wherein: the transfer unit (300) comprises a rodless cylinder (310) and a product mounting seat (320), wherein the product mounting seat (320) is fixedly mounted at the output end of the rodless cylinder.

10. A magnet mounting apparatus according to any one of claims 1 to 9, wherein: the glue dispensing device further comprises a control unit (400), and the control unit (400) is electrically connected with the glue dispensing unit (100), the transferring unit (300) and the embedding unit (200) respectively.