CN218856137U - Angle valve assembling machine - Google Patents
Angle valve assembling machine Download PDFInfo
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- CN218856137U CN218856137U CN202222911189.2U CN202222911189U CN218856137U CN 218856137 U CN218856137 U CN 218856137U CN 202222911189 U CN202222911189 U CN 202222911189U CN 218856137 U CN218856137 U CN 218856137U
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Abstract
The utility model discloses an angle valve kludge, it includes: cam graduated disk locates a plurality of microscope carriers on the disk body of cam graduated disk to and encircle material loading station, case tightening means, hand wheel assembly quality, screw feeding lock in proper order around the cam graduated disk and pay device, screw buckle closure feeding assembly quality and discharging device, the material loading station is used for to the microscope carrier through the material loading station on the location place the hand wheel and be equipped with the valve body of case, the screw feeding lock pay the device and include: screw feed mechanism and screw lock pay the mechanism, and screw buckle closure feeding assembly quality includes: screw buckle lid feed mechanism and screw buckle lid assembly devices. The utility model discloses standardize the main equipment link of angle valve, set up the artifical material loading station of valve body, case and hand wheel, under the prerequisite of the quality of guaranteeing the angle valve, improve the assembly efficiency of angle valve.
Description
Technical Field
The utility model relates to an angle valve assembly technical field, in particular to angle valve kludge.
Background
The angle valve is also called a triangular valve, an angle valve and a folding angle water valve, is similar to a ball valve, and has the structure and the characteristics modified from the ball valve, and is different from the ball valve in that the outlet of the angle valve is at a right angle of 90 degrees with the inlet. As shown in fig. 1, an angle valve generally includes a valve body, a valve core installed in the valve body, a hand wheel sleeved on the valve core, and a screw for fixing the hand wheel on the valve core. At present, the angle valve is mainly assembled in two modes, namely manual assembly, the production efficiency is low, the assembling action of workers cannot be standardized, the assembled finished angle valve has differences, the quality of the angle valve is uneven, and the requirement for quality consistency of the finished angle valve cannot be met. Secondly, machine assembly, the delivery carrier of the delivery device sequentially passes through the valve body supply and installation device, the valve core supply and installation device, the hand wheel supply and installation device, the screw supply and installation device and the screw buckle cover supply and installation device to assemble the angle valve, however, because the valve body supply device, the valve core supply device, the hand wheel supply device, the screw supply device and the screw buckle cover supply device generally adopt a vibration disc for feeding, in order to ensure the assembly precision, the installation device clamps a single part at each time for assembly, the assembly efficiency is low, the consumed time is long, and the improvement of the yield is not facilitated.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an improve angle valve assembly efficiency, guarantee angle valve assembly quality's angle valve kludge.
In order to achieve the above purpose, the utility model provides a technical scheme does:
angle valve kludge, it includes: the cam graduated disk is arranged on a plurality of carrying platforms on the disk body of the cam graduated disk, and the feeding station, the valve core screwing device, the hand wheel assembling device, the screw feeding locking device, the screw buckle cover feeding assembling device and the discharging device which are arranged around the cam graduated disk in sequence are encircled. The cam index plate carrying platform sequentially passes through a feeding station, a valve core screwing device, a hand wheel assembling device, a screw feeding locking device, a screw buckle cover feeding assembling device and a discharging device. The material loading station is used for to the valve body through the valve core is placed to the microscope carrier of material loading station location to the hand wheel with being equipped with, and screw feeding lock is paid the device and is included: screw feed mechanism and screw lock pay the mechanism, and screw buckle closure feeding assembly quality includes: screw buckle lid feed mechanism and screw buckle lid assembly devices.
Preferably, the spool tightening device includes: the valve core electric screwdriver is used for screwing the valve core tightly into the valve body, and the valve core electric screwdriver moving module is used for driving the valve core electric screwdriver to move. The hand wheel assembly quality includes: the clamping device comprises a hand wheel clamping jaw for clamping a hand wheel, and a hand wheel clamping jaw moving module for driving the hand wheel clamping jaw to move. Screw locking mechanism includes: a pneumatic screwdriver for sucking the screw and screwing the screw into the valve core, and a pneumatic screwdriver moving module for driving the pneumatic screwdriver to move. Screw buckle lid assembly devices includes: the suction nozzle of the suction screw buckle cover and the suction nozzle moving module which drives the suction nozzle to move are connected with external air extraction equipment. The discharging device comprises: the angle valve clamping jaw clamping device comprises an angle valve clamping jaw for clamping an angle valve and an angle valve clamping jaw moving module for driving the angle valve clamping jaw to move.
Preferably, the valve core electric batch moving module comprises: the valve core electric batch lifting module drives the valve core electric batch lifting module to lift up and down, and the valve core electric batch horizontal moving module drives the valve core electric batch lifting module to move horizontally. Hand wheel clamping jaw removes module includes: the hand wheel clamping jaw lifting module drives the hand wheel clamping jaw to lift up and down, and the hand wheel clamping jaw horizontal moving module drives the hand wheel clamping jaw lifting module to move horizontally. Pneumatic type electricity is criticized and is removed module includes: the pneumatic electric screwdriver lifting module drives the pneumatic electric screwdriver to lift up and down, and the pneumatic electric screwdriver horizontal moving module drives the pneumatic electric screwdriver lifting module to move horizontally. The suction nozzle removes the module and includes: the device comprises a first suction nozzle horizontal moving module, a suction nozzle lifting module and a second suction nozzle horizontal moving module, wherein the first suction nozzle horizontal moving module drives a suction nozzle to horizontally move along a first direction, the suction nozzle lifting module drives the first suction nozzle horizontal moving module to vertically lift, the second suction nozzle horizontal moving module drives the suction nozzle lifting module to horizontally move along a second direction, and the first direction is perpendicular to the second direction. Angle valve clamping jaw removes module includes: the angle valve clamping jaw lifting module drives the angle valve clamping jaw lifting module to move up and down, the first angle valve clamping jaw horizontal moving module drives the angle valve clamping jaw lifting module to move horizontally along a third direction, and the second angle valve clamping jaw horizontal moving module drives the first angle valve clamping jaw horizontal moving module to move horizontally along a fourth direction, wherein the third direction is perpendicular to the fourth direction.
Preferably, the pneumatic electric screwdriver horizontal moving module is arranged in parallel with a carrying platform carried to the screw feeding and locking device, the first suction nozzle horizontal moving module is arranged in parallel with the carrying platform carried to the screw cap feeding and assembling device, and the second angle valve clamping jaw horizontal moving module is arranged in parallel with the carrying platform carried to the discharging device; the pneumatic electric batch horizontal moving module, the first suction nozzle horizontal moving module and the second angle valve clamping jaw horizontal moving module are all servo modules.
Preferably, screw feed mechanism and screw buckle lid feed mechanism all include: the vibration disc is provided with a discharge port, a material distribution slide way with a feed port is arranged on one side of the vibration disc, the direct vibration machine is provided with a direct vibration track, a material distribution block with a limit groove matched with the feed port is arranged on one side of the vibration disc, a push block air cylinder and diffuse reflection optical fibers are arranged on the direct vibration machine and communicated with the discharge port of the vibration disc and the feed port of the material distribution slide way, the material distribution block is arranged in the material distribution slide way in a sliding mode, the push block air cylinder drives the material distribution block to move in the material distribution slide way in a reciprocating mode, and the diffuse reflection optical fibers are arranged above the material distribution block and located on one side of the feed port.
Preferably, an air tightness detection device is further arranged between the valve core screwing device and the hand wheel assembling device.
Preferably, the airtightness detection apparatus includes: a twist soon the electricity and criticize for switching case, it revolves soon the electricity and criticizes lift module to drive twist soon that twists electricity criticize and limiting plate oscilaltion, a first sealing member for the water inlet of sealed valve body, drive the first cylinder of first sealing member oscilaltion, a second sealing member for the delivery port of sealed valve body, drive the second cylinder of second sealing member horizontal migration, first sealing member and second sealing member all are equipped with air inlet and gas outlet, and respectively with the air inlet of first sealing member and the air feed detection mechanism of the air inlet intercommunication of second sealing member, air feed detection mechanism aerifys and monitors the change of valve body internal gas pressure in to the valve body through first sealing member and/or second sealing member.
Preferably, the screwing screwdriver lifting module is provided with a limiting plate, the limiting plate and the screwing screwdriver lift synchronously, and the end part of the limiting plate is provided with an arc notch matched with the outer wall of the water outlet of the valve body. The first and second seals each include: the fixed plate, the gas pole, the retaining ring, pressure spring and rubber pad, the fixed plate is connected with the piston rod, the jack has been seted up on the fixed plate, the one end of gas pole is seted up flutedly along circumference, the other end of gas pole is equipped with the shaft shoulder along circumference, the one end of gas pole is passed the jack and is established the retaining ring in the recess card, the pressure spring cover locate on the gas pole body of rod between shaft shoulder and the fixed plate and with shaft shoulder and fixed plate butt, the rubber pad cover locate on the gas pole and with the shaft shoulder keep away from a face contact of fixed plate.
Preferably, a plurality of microscope stages distribute along cam graduated disk circumference in proper order, and the microscope stage includes: hand wheel microscope carrier and valve body microscope carrier, the valve body microscope carrier includes: the water inlet socket that sets up is run through vertically to and the delivery port slot with the water inlet socket intercommunication, the disk body of cam graduated disk has seted up the through hole under the water inlet socket, so that the valve body water inlet stretches out or first sealing member inserts the shutoff valve body water inlet from the through hole.
Adopt above-mentioned technical scheme, the beneficial effects of the utility model are that: the utility model discloses an angle valve kludge is standardized with the main equipment link of angle valve to reduce the difference between every angle valve, guarantee the quality of angle valve and the uniformity of quality, the utility model discloses an angle valve kludge structural design is more reasonable, adopts the feeding of three stations, and the material loading station is artifical material loading, under the prerequisite that does not influence angle valve assembly quality, saves the time of valve body, case and hand wheel feed arrangement and microscope carrier circulation between valve body, case and hand wheel feed arrangement, does benefit to the area that reduces the angle valve kludge, saves space, reduce cost improves the material loading speed of part, saves the equipment time, and then improves angle valve assembly efficiency and output.
Drawings
Fig. 1 is a schematic structural view of an angle valve.
Fig. 2 is a schematic structural diagram of the angle valve assembling machine of the present embodiment.
Fig. 3 is a schematic top view of fig. 2.
Fig. 4 is a schematic structural diagram of the cam index plate and the carrier in fig. 2.
Fig. 5 is a schematic view showing the structure of the valve core tightening apparatus of fig. 2.
Fig. 6 is a schematic structural view of the hand wheel assembling device in fig. 2.
Fig. 7 is a schematic structural diagram of the screw feeding mechanism in fig. 2.
Fig. 8 is a schematic structural view of the screw locking mechanism in fig. 2.
Fig. 9 is a schematic structural view of the screw cap assembly mechanism in fig. 2.
Fig. 10 is a schematic diagram of the structure of the discharging device and the discharging conveyor belt in fig. 2.
Fig. 11 is a schematic structural view of the air tightness detecting device in fig. 2.
Wherein: 100. <xnotran> , 110., 111. , 112. , 112a. , 112b. , 120., 200. , 300. , 310. , 320. , 330. , 400. , 410. , 420. , 430. , 500. , 510. , 511., 512. , 512a. , 513. , 514. , 515., 515a. , 516. , 517. , 520. , 521. , 522. , 523. , 600. , 610. , 620. , 621., 622. , 623. , 624. , 700. , 710. , 720. , 730. , 740. , 800. , 810. , 820. , 830. , 831., 832., 832a. , 833., 834., 835., 840. , 850. , 860. , 870., 900. , 3238 zxft 3238 , B1., B2., B3., 3262 zxft 3262 , </xnotran> B5. And (5) screwing a cover.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
As shown in fig. 2 to 11, the angle valve assembling machine of the present embodiment includes: the device comprises a rack, a cam indexing disc 100, a feeding station 200, a valve core screwing device 300, an air tightness detection device 800, a hand wheel assembly device 400, a screw feeding locking device 500, a screw cover feeding assembly device 600 and a discharge device 700 which are arranged on the rack, and a plurality of carrying platforms 110 arranged on the body of the cam indexing disc 100. The feeding station 200, the valve core screwing device 300, the air tightness detection device 800, the hand wheel assembly device 400, the screw feeding locking device 500, the screw cap feeding assembly device 600 and the discharge device 700 are sequentially arranged around the cam dividing plate 100 in a surrounding mode, and the cam dividing plate 100 carrying platform deck 110 sequentially passes through the feeding station 200, the valve core screwing device 300, the air tightness detection device 800, the hand wheel assembly device 400, the screw feeding locking device 500, the screw cap feeding assembly device 600 and the discharge device 700. In this embodiment, the cam dividing plate 100 is used for carrying the carrier 110, the cam dividing plate 100 is stable in operation, accurate in positioning and free of towing deviation, the working efficiency of the angle valve assembling machine of this embodiment is ensured, and the quality of angle valve assembling is improved.
Specifically, the spool tightening device 300 of the present embodiment includes: a valve core electric batch moving module and a valve core electric batch 310 fixed on the valve core electric batch moving module. Wherein, the case electricity is criticized and is removed the module and include: the valve core electric batch horizontal moving module 330, the valve core electric batch lifting module 320 fixed on the sliding part of the valve core electric batch horizontal moving module 330, and the valve core electric batch 310 fixed on the sliding part of the valve core electric batch lifting module 320. In this embodiment, the valve element electric batch horizontal moving module 330 and the valve element electric batch lifting module 320 both adopt cylinder modules.
The handwheel assembly device 400 of the present embodiment includes: a handwheel clamping jaw moving module and a handwheel clamping jaw 410 fixed on the handwheel clamping jaw moving module. Wherein, the hand wheel clamping jaw removes the module and includes: the hand wheel clamping jaw horizontal moving module 430 is a hand wheel clamping jaw lifting module 420 fixed on a sliding part of the hand wheel clamping jaw horizontal moving module 430, and the hand wheel clamping jaw 410 is fixed on a sliding part of the hand wheel clamping jaw lifting module 420. In this embodiment, the handwheel clamping jaw horizontal movement module 430 and the handwheel clamping jaw lifting module 420 both adopt cylinder modules.
The screw feeding locking device 500 of the present embodiment includes: a screw feed mechanism 510 and a screw locking mechanism 520.
Wherein, screw locking mechanism 520 includes: a pneumatic electric screwdriver moving module and a pneumatic electric screwdriver 521 fixed on the pneumatic electric screwdriver moving module. This pneumatic type electricity is criticized and is removed module includes: a pneumatic electric batch horizontal moving module 523, a pneumatic electric batch lifting module 522 fixed on a sliding part of the pneumatic electric batch horizontal moving module 523, and a pneumatic electric batch 521 fixed on a sliding part of the pneumatic electric batch lifting module 522. In this embodiment, the pneumatic electric screwdriver horizontal moving module 523 adopts a servo module to improve the positioning accuracy, and the pneumatic electric screwdriver lifting module 522 adopts a cylinder module, so that when the carrier 110 is carried to the screw feeding locking device 500, the carrier 110 is parallel to the pneumatic electric screwdriver horizontal moving module 523.
The screw feeding mechanism 510 includes: the device comprises a vibrating disk 511 provided with a discharge port, a material distribution slide way 512 with a feed port 512a arranged on one side, a straight vibrating machine 513, a straight vibrating track 514, a distributing block 515 provided with a limit groove 515a, a push block cylinder 516 and diffuse reflection optical fibers 517, wherein the straight vibrating track 514 is arranged on the straight vibrating machine 513 and communicated with the discharge port of the vibrating disk 511 and the feed port 512a of the material distribution slide way 512, the distributing block 515 is fixed on a piston rod of the push block cylinder 516 and is arranged in the material distribution slide way 512 in a sliding manner, the limit groove 515a of the distributing block 515 is matched with the feed port 512a of the material distribution slide way 512 and used for separating a specific number of screws B4 to be sucked by a pneumatic electric batch 521, and the diffuse reflection optical fibers 517 are arranged above the distributing block 515 and are arranged on one side of the feed port 512a and used for detecting whether the screws B4 are arranged in the limit groove 515a when the feed port 512a is communicated with the notch of the limit groove 515a.
The screw cap feeding and assembling device 600 of the present embodiment includes: a screw cap feed mechanism 610 and a screw cap assembly mechanism 620.
The screw cap feeding mechanism 610 and the screw feeding mechanism 510 are similar in structure and are not described herein again. Screw buckle lid assembly mechanism 620 includes: a nozzle moving module and a nozzle 621 fixed on the nozzle moving module, wherein the nozzle 621 is connected with an external suction device (not shown). This suction nozzle removes module includes: the second nozzle horizontal moving module 624, the nozzle lifting module 623 fixed on the sliding member of the second nozzle horizontal moving module 624, the first nozzle horizontal moving module 622 fixed on the sliding member of the nozzle lifting module 623, and the nozzle 621 fixed on the sliding member of the first nozzle horizontal moving module 622. The first nozzle horizontal moving module 622 drives the nozzle 621 to horizontally move along a first direction, and the second nozzle horizontal moving module 624 drives the nozzle lifting module 623 to horizontally move along a second direction, wherein the first direction is perpendicular to the second direction. In this embodiment, the first nozzle horizontal moving module 622 employs a servo module, and the second nozzle horizontal moving module 624 and the nozzle lifting module 623 employ a cylinder module, and when the carrier 110 is carried to the screw cap feeding and assembling device 600, the carrier 110 is parallel to the first nozzle horizontal moving module 622.
The discharging device 700 of the present embodiment includes: an angle valve jaw moving module and an angle valve jaw 710 fixed on the angle valve moving module. This angle valve clamping jaw removes module includes: the angle valve clamping jaw horizontal moving module 740 comprises a second angle valve clamping jaw horizontal moving module 740, a first angle valve clamping jaw horizontal moving module 730 fixed on a sliding part of the second angle valve clamping jaw horizontal moving module 740, an angle valve clamping jaw lifting module 720 fixed on a sliding part of the first angle valve clamping jaw horizontal moving module 730, and an angle valve clamping jaw 710 fixed on a sliding part of the angle valve clamping jaw lifting module 720. The second angle valve clamping jaw horizontal moving module 740 drives the first angle valve clamping jaw horizontal moving module 730 to horizontally move along the fourth direction, the first angle valve clamping jaw horizontal moving module 730 drives the angle valve clamping jaw lifting module 720 to horizontally move along the third direction, and the third direction is perpendicular to the fourth direction. In this embodiment, second angle valve clamping jaw horizontal migration module 740 adopts servo module, and first angle valve clamping jaw horizontal migration module 730 and angle valve clamping jaw lift module 720 adopt the cylinder module, and when microscope carrier 110 was carried to discharging device 700 department, microscope carrier 110 parallels with second angle valve clamping jaw horizontal migration module 740.
The airtightness detection apparatus 800 of the present embodiment includes: the screwdriver lifting module 820, a plurality of screwdriver 810 and a plurality of limiting plates 870 fixed on a sliding member of the screwdriver lifting module 820, a first air cylinder 840, a first sealing member 830 fixed on a piston rod of the first air cylinder 840, a second air cylinder 860, and a second sealing member 850 fixed on a piston rod of the second air cylinder 860, wherein the first sealing member 830 and the second sealing member 850 are respectively provided with an air inlet and an air outlet, and an air supply detection mechanism (not shown in the figure) respectively communicated with the air inlet of the first sealing member 830 and the air inlet of the second sealing member 850. During operation, the first cylinder 840 drives the first sealing element 830 to ascend and descend to seal a water inlet of the valve body B1, the second cylinder 860 drives the second sealing element 850 to horizontally move to seal a water outlet of the valve body B1, the screwing screwdriver 810 opens or closes the valve core B2, and the air supply detection mechanism inflates air into the valve body B1 through the first sealing element 830 and/or the second sealing element 850 and monitors air pressure change in the valve body B1. This embodiment sets up the quality that gas tightness detection device 800 can guarantee the finished product angle valve to retrench subsequent detection process, avoid iterative last unloading operation, do benefit to and improve production efficiency.
The tip of limiting plate 870 of this embodiment has the arc breach that agrees with the delivery port outer wall of valve body B1, and limiting plate 870 of this embodiment can guarantee that valve body B1 does not shift, does not rock, ensures the accuracy that the gas tightness detected. The first sealing member 830 and the second sealing member 850 of the present embodiment are similar in structure, and each includes: the fixing plate 831, a plurality of gas poles 832, a plurality of retaining rings 833, a plurality of pressure spring 834 and a plurality of rubber pads 835, the fixing plate 831 is fixed on first cylinder 840 (second cylinder 860) piston rod, a plurality of jacks have been seted up on the fixing plate 831, the one end of gas pole 832 is seted up flutedly along circumference, the other end of gas pole 832 is equipped with shoulder 832a along circumference, the one end of gas pole 832 passes the jack and establishes retaining ring 833 in the recess card, pressure spring 834 overlaps locates on the gas pole 832 body of rod between shoulder 832a and fixing plate 831 and with shoulder 832a and fixing plate 831 butt, rubber pad 835 overlaps locates on the gas pole 832 and keeps away from the one side contact of fixing plate 831 with shoulder 832a. The gas tightness detection device 800 of this embodiment can carry out the gas tightness to a plurality of valve bodies B1 simultaneously and detect, does benefit to the assemble duration of shortening the angle valve, improves the assembly efficiency of angle valve, and in addition, the existence of pressure spring 834 can make the pressure between first sealing member 830 (second sealing member 850) automatic adjustment rubber pad 835 and valve body B1 water inlet (delivery port), makes rubber pad 835 fully contradict with valve body B1's water inlet (delivery port), guarantees the leakproofness.
The stage 110 of the present embodiment includes a handwheel stage 111 and a valve body stage 112, wherein the valve body stage 112 includes: a water inlet socket 112a vertically arranged in a penetrating way, and a water outlet slot 112b communicated with the water inlet socket 112a. In order to cooperate and facilitate the work 800 of the air tightness detection device, the through hole 120 is opened on the cam index plate 100 right below the water inlet socket 112a, so that the water inlet of the valve body B1 extends out of the through hole 120 or the first sealing element 830 is inserted into the through hole 120 and blocks the water inlet of the valve body B1.
In addition, still can be according to the in-service use demand, set up laser marking machine A0 in the suitable position of frame, set up the exit conveyor 900 with discharging device 700 complex in ejection of compact station department to carry the angle valve to next process.
The working steps of the angle valve assembling machine of the embodiment are as follows:
s1: the cam indexing disc 100 transports the empty carrier 110 to the feeding station 200, a worker positions and places a handwheel B3 and a valve body B1 provided with a valve core B2 on the carrier 110, and then the cam indexing disc 100 transports the full carrier 110 from the feeding station 200 to the valve core tightening device 300, and meanwhile, the empty carrier 110 transported out from the discharging device 700 is transported to the feeding station 200 for manual feeding.
S2: the valve core electric batch moving module moves the valve core electric batch 310 to the valve core B2, the valve core electric batch 310 screws the valve core B2 into the valve body B1, and then the cam dividing plate 100 carries the stage 110 from the valve core tightening device 300 to the air tightness detection device 800, and meanwhile, the stage 110 at the feeding station 200 is transferred to the valve core tightening device 300.
S3: the airtightness detection device 800 simultaneously detects the airtightness of the plurality of valve bodies B1, and then the cam index plate 100 carries the stage 110 from the airtightness detection device 800 to the handwheel assembly device 400, and at the same time, the stage 110 at the valve core tightening device 300 is transferred to the airtightness detection device 800.
S4: handwheel clamping jaw moving module moves handwheel clamping jaws 410 to clamp handwheel B3 and install handwheel B3 onto valve element B2, then cam indexing plate 100 carries stage 110 from handwheel assembly device 400 to screw feeding and locking device 500, and simultaneously, stage 110 at airtightness detection device 800 is carried to handwheel assembly device 400.
S5: the pneumatic electric screwdriver moving module moves the pneumatic electric screwdriver 521 to the screw feeding mechanism 510 to suck the screw B4, then moves the pneumatic electric screwdriver 521 to the position above the hand wheel B3, the pneumatic electric screwdriver 521 screws the screw B4 into the valve core B2, then the cam indexing disc 100 carries the carrier 110 from the screw feeding and locking device 500 to the screw cover feeding and assembling device 600, and meanwhile, the carrier 110 at the hand wheel assembling device 400 is carried to the screw feeding and locking device 500.
S6: the suction nozzle moving module moves the suction nozzle 621 to the screw cap feeding mechanism 610 to suck the screw cap B5, then moves the suction nozzle 621 to the hand wheel B3 to assemble the screw cap B5 to the hand wheel B3, and then the cam indexing disc 100 carries the carrier 110 from the screw cap feeding assembly device 600 to the discharging device 700, and meanwhile, the carrier 110 at the screw feeding locking device 500 is carried to the screw cap feeding assembly device 600.
S7: the angle valve jaw movement module moves the angle valve jaws 710 to pick up the angle valve and place the angle valve onto the outfeed conveyor 900.
The angle valve assembling machine of the embodiment is reasonable and compact in arrangement, the plurality of carrying platforms 110 are arranged on the cam dividing plate 100, so that devices on all stations can continuously operate, three stations (the feeding station 200, the screw feeding mechanism 510 and the screw cap feeding mechanism 610) are used for feeding, the assembling efficiency of the device is improved, the air tightness of the angle valve is detected in the assembling process of the angle valve, and the quality of the angle valve is ensured.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. Angle valve kludge, its characterized in that includes:
the device comprises a cam indexing disc, a plurality of carrying platforms arranged on a disc body of the cam indexing disc, and a feeding station, a valve core screwing device, a hand wheel assembling device, a screw feeding locking device, a screw buckle cover feeding assembling device and a discharging device which are sequentially arranged around the cam indexing disc in a surrounding manner; the cam index plate carrying platform sequentially passes through a feeding station, a valve core screwing device, a hand wheel assembling device, a screw feeding locking device, a screw buckle cover feeding assembling device and a discharging device; the loading station is used for positioning and placing a hand wheel and a valve body provided with a valve core on a carrying platform passing through the loading station; the screw feeding and locking device comprises: the screw feeding mechanism and the screw locking mechanism; screw buckle lid feeding assembly quality include: screw buckle lid feed mechanism and screw buckle lid assembly devices.
2. The angle valve assembly machine according to claim 1,
the valve core screwing device comprises: the valve core electric batch moving module drives the valve core electric batch to move;
the hand wheel assembling device comprises: the hand wheel clamping jaw clamping device comprises a hand wheel clamping jaw for clamping a hand wheel, and a hand wheel clamping jaw moving module for driving the hand wheel clamping jaw to move;
the screw locking mechanism comprises: the pneumatic electric screwdriver is used for sucking a screw and screwing the screw into the valve core, and the pneumatic electric screwdriver moving module is used for driving the pneumatic electric screwdriver to move;
screw buckle lid assembly devices include: the suction nozzle is connected with external air suction equipment;
the discharging device comprises: the angle valve clamping jaw clamping device comprises an angle valve clamping jaw for clamping an angle valve and an angle valve clamping jaw moving module for driving the angle valve clamping jaw to move.
3. The angle valve assembly machine according to claim 2,
the electric batch moving module for the valve core comprises: the valve core electric batch lifting module drives the valve core electric batch lifting module to lift up and down, and the valve core electric batch horizontal moving module drives the valve core electric batch lifting module to move horizontally;
hand wheel clamping jaw remove the module include: the hand wheel clamping jaw lifting module drives the hand wheel clamping jaw to lift up and down, and the hand wheel clamping jaw horizontal moving module drives the hand wheel clamping jaw lifting module to move horizontally;
pneumatic type electricity batch remove module include: the pneumatic electric screwdriver lifting module drives the pneumatic electric screwdriver to lift up and down, and the pneumatic electric screwdriver horizontal moving module drives the pneumatic electric screwdriver lifting module to move horizontally;
the suction nozzle removes the module include: the device comprises a first suction nozzle horizontal moving module, a suction nozzle lifting module and a second suction nozzle horizontal moving module, wherein the first suction nozzle horizontal moving module drives the suction nozzle to horizontally move along a first direction, the suction nozzle lifting module drives the first suction nozzle horizontal moving module to lift up and down, the second suction nozzle horizontal moving module drives the suction nozzle lifting module to horizontally move along a second direction, and the first direction is perpendicular to the second direction;
angle valve clamping jaw remove module include: the angle valve clamping jaw lifting module drives the angle valve clamping jaw lifting module to horizontally move along a third direction, and the second angle valve clamping jaw horizontal moving module drives the first angle valve clamping jaw horizontal moving module to horizontally move along a fourth direction, wherein the third direction is perpendicular to the fourth direction.
4. The angle valve assembly machine of claim 3, wherein the pneumatic electric batch horizontal movement module is arranged parallel to the stage carried to the screw feeding and locking device, the first suction nozzle horizontal movement module is arranged parallel to the stage carried to the screw cap feeding and assembling device, and the second angle valve clamping jaw horizontal movement module is arranged parallel to the stage carried to the discharging device; the pneumatic type electric screwdriver horizontal moving module, the first suction nozzle horizontal moving module and the second angle valve clamping jaw horizontal moving module are all servo modules.
5. The angle valve assembling machine according to any one of claims 1 to 4, wherein each of the screw feeding mechanism and the screw cap feeding mechanism comprises:
the vibrating disk is provided with a discharge hole;
a material distributing slideway, one side of which is provided with a material inlet;
a direct vibration machine;
the direct vibration track is arranged on the direct vibration machine and communicated with a discharge hole of the vibration disc and a feed hole of the material distribution slide way;
the distributing block is arranged in the distributing slide way in a sliding manner and is provided with a limit groove matched with the feeding hole;
the pushing block cylinder drives the distributing block to move in a reciprocating manner in the distributing slide way;
and the diffuse reflection optical fiber is arranged above the distributing block and is positioned on one side of the feeding hole.
6. The angle valve assembling machine according to any one of claims 1 to 4, further comprising an air tightness detecting device provided between the valve element tightening device and the hand wheel assembling device.
7. The angle valve assembling machine according to claim 6, wherein the airtightness detecting means comprises:
the screwing electric screwdriver is used for opening and closing the valve core;
the screwing electric screwdriver lifting module drives the screwing electric screwdriver and the limiting plate to lift up and down;
the first sealing element is used for sealing the water inlet of the valve body and is provided with an air inlet and an air outlet;
the first cylinder drives the first sealing element to lift up and down;
the second sealing element is used for sealing the water outlet of the valve body and is provided with an air inlet and an air outlet;
the second cylinder drives the second sealing element to horizontally move;
and the air supply detection mechanism is respectively communicated with the air inlet of the first sealing piece and the air inlet of the second sealing piece, inflates air into the valve body through the first sealing piece and/or the second sealing piece and monitors the change of the air pressure in the valve body.
8. The angle valve assembly machine of claim 7, further comprising: the end part of the limiting plate is provided with an arc-shaped notch matched with the outer wall of the water outlet of the valve body, and the limiting plate is arranged on the screwing screwdriver lifting module and is lifted synchronously with the screwing screwdriver;
the first seal and the second seal each comprise: fixed plate, gas pole, retaining ring, pressure spring and rubber pad, the fixed plate be connected with the piston rod, the fixed plate on seted up the jack, the one end of gas pole set up flutedly along circumference, the other end of gas pole be equipped with the shaft shoulder along circumference, the one end of gas pole pass the jack and establish the retaining ring in the recess inside callipers, the pressure spring housing locate on the gas pole body of rod between shaft shoulder and the fixed plate and with shaft shoulder and fixed plate butt, the rubber pad housing locate the gas pole on and with the shaft shoulder keep away from the one side contact of fixed plate.
9. The angle valve assembly machine of claim 8, wherein the plurality of stages are sequentially distributed along the circumference of the cam indexing plate, and the stages comprise: hand wheel microscope carrier and valve body microscope carrier, the valve body microscope carrier include: the water inlet inserting opening is vertically arranged in a penetrating mode, the water outlet inserting opening is communicated with the water inlet inserting opening, a through hole is formed in the disc body of the cam indexing disc under the water inlet inserting opening, and therefore the water inlet of the valve body stretches out of the through hole or the first sealing element is inserted into the through hole to block the water inlet of the valve body.
10. The angle valve assembling machine according to any one of claims 1 to 4, further comprising a laser marking machine, and an outfeed conveyor belt engaged with said outfeed unit.
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| CN202222911189.2U CN218856137U (en) | 2022-11-02 | 2022-11-02 | Angle valve assembling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116586946A (en) * | 2023-07-17 | 2023-08-15 | 江苏致高远智能装备有限公司 | Automatic assembly equipment for medical three-way valve and use method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116586946A (en) * | 2023-07-17 | 2023-08-15 | 江苏致高远智能装备有限公司 | Automatic assembly equipment for medical three-way valve and use method |
| CN116586946B (en) * | 2023-07-17 | 2023-09-19 | 江苏致高远智能装备有限公司 | Automatic assembly equipment for medical three-way valve and use method |
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