CN218838340U - Large-scale horizontal vulcanizer convenient to unloading on rubber tube - Google Patents
Large-scale horizontal vulcanizer convenient to unloading on rubber tube Download PDFInfo
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- CN218838340U CN218838340U CN202222774403.4U CN202222774403U CN218838340U CN 218838340 U CN218838340 U CN 218838340U CN 202222774403 U CN202222774403 U CN 202222774403U CN 218838340 U CN218838340 U CN 218838340U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The utility model relates to a large-scale horizontal vulcanizer convenient to unloading on rubber tube, including the horizontal vulcanizer body, hold material mechanism, elevating system, running gear, it removes subaerial to realize holding material mechanism through elevating system's first gyro wheel, the roller through holding material mechanism holds the rubber tube, utilize elevating system to realize the rising and the decline of rubber tube, utilize running gear to send the rubber tube into the horizontal vulcanizer body in the interior bearing roller department that is close to its open end, be used for passing through the rubber tube accurately to the bearing roller, or on bearing the roller with the rubber tube on the bearing roller, need not artifical transport and can realize the unloading of rubber tube in bearing roller department, avoid jumbo size vulcanization product to be difficult to the problem of manual transport, can not carry out the extra work load that increases the staff when jumbo size vulcanization product vulcanizes, improve the vulcanization production efficiency of jumbo size rubber tube, carry out the promotion productivity effect.
Description
Technical Field
The utility model relates to a rubber tube production technical field especially relates to a large-scale horizontal vulcanizer convenient to unloading on rubber tube.
Background
In the production of rubber pipes, a plurality of mechanical devices are used; the horizontal vulcanizing tank is used for vulcanizing rubber products, so that the rubber products have the characteristics of no stickiness, no easy breakage and the like.
The prior art vulcanising tanks have some drawbacks: the vulcanized product is pushed into the tank body or pulled out of the tank body manually, which wastes time and labor; the temperature at each part in the tank body is not uniform, so that the vulcanization quality is influenced; the cover is opened frequently, relies on manual operation to waste time and energy and influences the efficiency of loading, unloading.
The prior patent CN 201920214253.7 provides a rubber tube vulcanizing tank, which comprises a tank body which is horizontally installed, wherein a plurality of carrier rollers are horizontally arranged in the tank body, the adjacent carrier rollers are in transmission connection through chains, and one of the carrier rollers is in transmission connection with a first lifting motor which is installed outside the tank body through a transmission mechanism. The technical problem solved is that the vulcanizing tank in the prior art has the defects of manual opening and closing of the tank cover, manual loading and unloading of vulcanized products and uneven temperature at each position in the tank body. The utility model has reasonable structure design, and the tank cover can be opened by the cylinder, thereby saving labor and improving efficiency; the vulcanized product fed into the inlet of the tank body can be conveyed into the tank body by controlling the carrier roller to rotate, and the vulcanized product in the tank body can be conveyed into the inlet of the tank body by reversely rotating the carrier roller, so that the labor is saved; the air flow in the tank body flows under the action of the fan blades, so that the temperature at each position in the tank body is uniform, and the vulcanization quality is improved.
However, the above patents still have the following drawbacks: when a large-size rubber tube is vulcanized and processed, a large vulcanizing tank is needed for processing, a plurality of carrier rollers are arranged in a tank body, vulcanized products fed into an inlet of the tank body are conveyed into the tank body through controlling the carrier rollers to rotate, or the vulcanized products in the tank body are conveyed to the inlet of the tank body through a reverse carrier roller.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a large-scale horizontal vulcanizer convenient to unloading on rubber tube, solve among the prior art jumbo size vulcanization product go up the unloading difficulty, additionally increase staff's work load, vulcanize the problem that production efficiency is low.
In order to solve the technical problem, the utility model adopts the technical scheme that: the utility model provides a large-scale horizontal vulcanizer convenient to unloading on rubber tube, its innovation point lies in: comprises that
The horizontal vulcanizing tank body is internally and horizontally provided with a plurality of carrier rollers, and the length directions of the carrier rollers are vertical to the length direction of the horizontal vulcanizing tank body;
the material bearing mechanism comprises a horizontal fixing plate and two rollers symmetrically arranged on two sides of the top of the horizontal fixing plate in the length direction, the length direction of the rollers is perpendicular to that of the carrier roller, and a rubber pipe is arranged between the two rollers;
the lifting mechanism is arranged at the two sides of the length of the bottom of the horizontal fixing plate and comprises a first lifting motor, a connecting shaft and a first roller, the output shaft of the first lifting motor is vertically arranged downwards, the end part of the output shaft is provided with the connecting shaft, and the connecting shaft is in shaft connection with the first roller;
running gear evenly is equipped with a plurality ofly along its length direction in the bottom of horizontal fixed plate running gear, running gear sets up first running member and the second running member in horizontal fixed plate width both sides including the symmetry, first running member includes slope connecting rod and second gyro wheel, the top of slope connecting rod is fixed the bottom of horizontal fixed plate, the bottom hub connection of slope connecting rod has the second gyro wheel, and the gradient of second gyro wheel is unanimous with the slope connecting rod, and the splayed structure is constituteed with the slope connecting rod of second running member to the slope connecting rod of first running member.
Further, lie in on the horizontal fixation plate the length both sides department of roller all installs second elevator motor and supports the montant, second elevator motor installs on horizontal fixation plate, and its output is vertical upwards to be set up and be connected with the bottom that supports the montant, supports the top of montant and has seted up the holding tank, install half round bearing in the holding tank for rotate the connection the roller.
Further, the bottom of the horizontal fixed plate is also provided with an accommodating box body, and when the travelling mechanism is arranged on the inner wall of the horizontal vulcanizing tank body, a gap is reserved between the bottom end of the accommodating box body and the inner wall of the horizontal vulcanizing tank body;
first elevator motor fixes hold the box body inside, be located in the bottom that holds the box body first elevator motor's below has been seted up and has been held completely connecting axle and the inside exit of holding the box body of first gyro wheel business turn over.
Further, the middle part of the roller is recessed inwards and used for accommodating the rubber tube.
The utility model has the advantages that:
1) The utility model discloses in, realize through the first gyro wheel of elevating system that the material bearing mechanism moves on the ground, hold the rubber tube through the roller that holds the material bearing mechanism, utilize elevating system to realize the rising and the decline of rubber tube, utilize running gear to send the rubber tube into the horizontal vulcanizing tank body near the bearing roller department of its open end, be used for passing over the rubber tube to the bearing roller accurately, or receive the rubber tube on the bearing roller to the roller, need not the unloading of manual handling at the bearing roller department of rubber tube can be realized to the rubber tube, avoid the problem that jumbo size vulcanization product is difficult to manual handling, can not additionally increase staff's work load when carrying out jumbo size vulcanization product vulcanization, improve the vulcanization production efficiency of jumbo size rubber tube, promote the productivity effect;
2) The bottom of the middle horizontal fixed plate of the utility model is also provided with a containing box body, when a walking mechanism is arranged on the inner wall of the horizontal vulcanizing tank body, a first lifting motor is utilized to enable a connecting shaft and a first roller wheel to enter the containing box body from an inlet and an outlet of the containing box body, a gap is reserved between the bottom end of the containing box body and the inner wall of the horizontal vulcanizing tank body, the occupation amount of the whole structure space of the device can be reduced while the connecting shaft and the first roller wheel are protected, the condition that the containing box body collides with the inner wall of the horizontal vulcanizing tank body is avoided, and the inner wall of the horizontal vulcanizing tank body is prevented from being damaged;
3) The utility model discloses in, when this device need when subaerial removal, utilize a elevator motor to see off the connecting axle and first gyro wheel from the exit that holds the box body and hold the box body, until first gyro wheel laminating ground, then remove this device and realize that the rubber tube is at subaerial removal, convenient and fast.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a front view of the present invention.
Fig. 2 is a first cross-sectional view of the present invention.
Fig. 3 is a second cross-sectional view of the present invention.
Fig. 4 is an enlarged view of a part of the structure of the present invention.
Detailed Description
The large horizontal vulcanizing device convenient for feeding and discharging rubber pipes as shown in fig. 1 to 4 comprises a horizontal vulcanizing tank body 1, a material bearing mechanism 2, a lifting mechanism 3 and a traveling mechanism 4.
The opening end of the horizontal vulcanizing tank body 1 is provided with a tank cover, a plurality of carrier rollers 5 are horizontally arranged in the horizontal vulcanizing tank body 1, the length direction of the carrier rollers 5 is perpendicular to the length direction of the horizontal vulcanizing tank body 1, chain wheels are installed at two ends of each carrier roller 5, adjacent carrier rollers 5 are connected through chain transmission, and one carrier roller 5 is connected with a first motor installed outside the tank body through a transmission mechanism in a transmission mode.
The transmission mechanism comprises a reduction gearbox, the input end of the reduction gearbox is in transmission connection with the first motor, the output end of the reduction gearbox is connected with a belt pulley, and the belt pulley is in transmission connection with one of the carrier rollers 5 through a belt.
The landing leg is installed to horizontal vulcanizer body 1 bottom, installs the shock pad under the landing leg to eliminate the vibration that arouses because first motor.
The distance between the adjacent carrier rollers 5 is 150mm-400mm, the arrangement is too dense, the cost is too high, the arrangement is too loose, and the conveying of the vulcanized product with small volume is inconvenient.
The material bearing mechanism 2 comprises a horizontal fixing plate 21 and two rollers 22 which are symmetrically arranged on two sides of the top of the horizontal fixing plate 21 in the length direction, the length direction of each roller 22 is perpendicular to the length direction of the carrier roller 5, and the rubber tube 6 is arranged between the two rollers 22.
The middle of the roller 22 is recessed inward for receiving the rubber tube 6.
All be equipped with a elevating system 3 in its length both sides department of bottom at horizontal fixed plate 21, elevating system 3 includes first elevator motor 31, connecting axle 32 and first gyro wheel 33, and the vertical downward setting of output shaft of first elevator motor 31, and the tip of output shaft installs connecting axle 32, and the coupling axle 32 upper shaft coupling has first gyro wheel 33.
The second lifting motor 23 and the supporting vertical rod 24 are installed on the two sides of the length of the roller 22 on the horizontal fixing plate 21, the second lifting motor 23 is installed on the horizontal fixing plate 21, the output end of the second lifting motor is vertically upwards arranged and connected with the bottom end of the supporting vertical rod 24, the U-shaped accommodating groove 25 is formed in the top of the supporting vertical rod 24, and a semicircular bearing is installed in the accommodating groove 25 and used for rotatably connecting the roller 22.
Evenly be equipped with 3 running gear 4 along its length direction in the bottom of horizontal fixed plate 21, running gear 4 sets up first running member and the second running member in horizontal fixed plate 21 width both sides including the symmetry, first running member includes slope connecting rod 41 and second gyro wheel 42, the bottom at horizontal fixed plate 21 is fixed at the top of slope connecting rod 41, the bottom hub connection of slope connecting rod 41 has second gyro wheel 42, and the gradient of second gyro wheel 42 is unanimous with slope connecting rod 41, and the splayed structure is constituteed with the slope connecting rod 41 of second running member to the slope connecting rod 41 of first running member.
The bottom of the horizontal fixing plate 21 is also provided with a containing box body 7, and when the travelling mechanism 4 is arranged on the inner wall of the horizontal vulcanizing tank body 1, a gap is reserved between the bottom end of the containing box body 7 and the inner wall of the horizontal vulcanizing tank body 1.
The lifting mechanism 3 close to the open end of the horizontal vulcanizing tank body 1 is set as a first lifting mechanism 3, the other lifting mechanism is set as a second lifting mechanism 3, the running mechanism 4 close to the open end of the horizontal vulcanizing tank body 1 is set as a first running mechanism 4, the middle running mechanism 4 is set as a second running mechanism 4, the rest running mechanism 4 is set as a third running mechanism 4, the roller 22 close to the open end of the horizontal vulcanizing tank body 1 is set as a first roller 22, and the other roller 22 is set as a second roller 22.
The working principle of this patent:
during feeding, the rubber tube 6 is placed on the roller 22, the material bearing mechanism 2 is moved to the position close to the opening end of the horizontal vulcanizing tank body 1 on the ground by utilizing the first rollers 33 of the two lifting mechanisms 3, then the first lifting motors 31 of the two lifting mechanisms 3 are started simultaneously until the bottom end of the walking mechanism 4 is slightly higher than the bottom of the inner wall of the horizontal vulcanizing tank body 1, and then the two second lifting motors 23 are started simultaneously to lift the rubber tube 6 to be slightly higher than the carrier roller 5. The material bearing mechanism 2 is pushed until a connecting shaft 32 of the first lifting mechanism 3 is close to an open end of the horizontal vulcanizing tank body 1, at the moment, the first walking mechanism 4 is arranged on the inner wall of the horizontal vulcanizing tank body 1, then the first lifting motor 31 is started to drive a first roller 33 connected with the first lifting motor to retract into the accommodating box body 7, meanwhile, the material bearing mechanism 2 is continuously pushed towards the inside of the horizontal vulcanizing tank body 1, the second walking mechanism 4 is also arranged on the inner wall of the horizontal vulcanizing tank body 1, the first roller 22 is stopped when being close to the carrier roller 5, at the moment, one side of the rubber tube 6 close to the carrier roller 5 is just arranged above the carrier roller 5, the two second lifting motors 23 are started to place the rubber tube 6 onto the carrier roller 5, then the first motor is started to drive the carrier roller 5 to convey the rubber tube 6 to the deep inside the horizontal vulcanizing tank body 1, and the material bearing mechanism 2 is moved out after the rubber tube 6 is completely separated from the first roller 22, and accurate and quick feeding of the rubber tube 6 is realized.
During discharging, the moved-out material bearing mechanism 2 is moved to a state that the material loading is finished, then the two second lifting motors 23 are started to lower the roller 22 slightly below the carrier roller 5, the first motor is started to drive the carrier roller 5 to convey the rubber tube 6 to the open end of the horizontal vulcanizing tank body 1, after the rubber tube 6 is completely separated from the carrier roller 5 and placed on the roller 22, the material bearing mechanism 2 is pulled outwards until the accommodating box body 7 is completely exposed, the first lifting motor 31 is started to drive the first roller 33 connected with the first lifting motor to lower the roller to the joint ground, the material bearing mechanism 2 is continuously pulled outwards until the rubber tube 6 is completely separated from the horizontal vulcanizing tank body 1, and discharging is finished.
It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a large-scale horizontal vulcanizer convenient to unloading on rubber tube which characterized in that: comprises that
The horizontal vulcanizing tank body is internally and horizontally provided with a plurality of carrier rollers, and the length directions of the carrier rollers are vertical to the length direction of the horizontal vulcanizing tank body;
the material bearing mechanism comprises a horizontal fixing plate and two rollers symmetrically arranged on two sides of the top of the horizontal fixing plate in the length direction, the length direction of the rollers is perpendicular to that of the carrier roller, and a rubber pipe is arranged between the two rollers;
the lifting mechanism is arranged at the bottom of the horizontal fixing plate and positioned on two sides of the length of the horizontal fixing plate, the lifting mechanism comprises a first lifting motor, a connecting shaft and a first roller, an output shaft of the first lifting motor is vertically and downwards arranged, the end part of the output shaft is provided with the connecting shaft, and the connecting shaft is in shaft connection with the first roller;
running gear evenly is equipped with a plurality ofly along its length direction in the bottom of horizontal fixed plate running gear, running gear sets up first running member and the second running member in horizontal fixed plate width both sides including the symmetry, first running member includes slope connecting rod and second gyro wheel, the top of slope connecting rod is fixed the bottom of horizontal fixed plate, the bottom hub connection of slope connecting rod has the second gyro wheel, and the gradient of second gyro wheel is unanimous with the slope connecting rod, and the splayed structure is constituteed with the slope connecting rod of second running member to the slope connecting rod of first running member.
2. The large horizontal vulcanizing device convenient for feeding and discharging of rubber tubes as claimed in claim 1, wherein: lie in on the horizontal fixed plate the length both sides department of roller all installs second elevator motor and supports the montant, second elevator motor installs on horizontal fixed plate, and its output is vertical upwards to be set up and be connected with the bottom that supports the montant, supports the top of montant and has seted up the holding tank, install half round bearing in the holding tank for rotate the connection the roller.
3. The large horizontal vulcanizing device convenient for feeding and discharging of rubber tubes as claimed in claim 1, wherein: a containing box body is further mounted at the bottom of the horizontal fixing plate, and when the travelling mechanism is arranged on the inner wall of the horizontal vulcanizing tank body, a gap is reserved between the bottom end of the containing box body and the inner wall of the horizontal vulcanizing tank body;
first elevator motor fixes it is inside to hold the box body, is located the bottom that holds the box body set up in first elevator motor's below and hold completely connecting axle and the inside exit of first gyro wheel business turn over holding box body.
4. The large horizontal vulcanizing device convenient for feeding and discharging of rubber tubes as claimed in claim 1, wherein: the middle part of the roller is recessed inwards and used for accommodating the rubber tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222774403.4U CN218838340U (en) | 2022-10-21 | 2022-10-21 | Large-scale horizontal vulcanizer convenient to unloading on rubber tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222774403.4U CN218838340U (en) | 2022-10-21 | 2022-10-21 | Large-scale horizontal vulcanizer convenient to unloading on rubber tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218838340U true CN218838340U (en) | 2023-04-11 |
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ID=87299514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222774403.4U Active CN218838340U (en) | 2022-10-21 | 2022-10-21 | Large-scale horizontal vulcanizer convenient to unloading on rubber tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218838340U (en) |
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2022
- 2022-10-21 CN CN202222774403.4U patent/CN218838340U/en active Active
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