CN218836389U - Hot press welder is used in production of portable control panel of maintaining convenience - Google Patents
Hot press welder is used in production of portable control panel of maintaining convenience Download PDFInfo
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- CN218836389U CN218836389U CN202222490210.6U CN202222490210U CN218836389U CN 218836389 U CN218836389 U CN 218836389U CN 202222490210 U CN202222490210 U CN 202222490210U CN 218836389 U CN218836389 U CN 218836389U
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- magnetic head
- plate
- head fixing
- base
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000003466 welding Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 23
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 3
- 229920001651 Cyanoacrylate Polymers 0.000 claims description 2
- 239000004830 Super Glue Substances 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 230000004888 barrier function Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- CBVWMGCJNPPAAR-HJWRWDBZSA-N (nz)-n-(5-methylheptan-3-ylidene)hydroxylamine Chemical compound CCC(C)C\C(CC)=N/O CBVWMGCJNPPAAR-HJWRWDBZSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a maintain convenient portable control panel production and use hot press welder belongs to control panel production technical field, the on-line screen storage device comprises a base, the PLC controller is installed to base one end, base top mid-mounting has magnetic head fixing device, install on base top one side and adjust fixed establishment, it includes cylinder, movable plate and L template to adjust fixed establishment, the cylinder is installed to base top one side symmetry, two connect through the movable plate between the cylinder one end, compare with prior art, the utility model discloses the beneficial effect who reaches is, through adjusting formula protection machanism, can be convenient for the magnetic head fixing device top the magnetic head fixing base block up, has reduced the jam degree of difficulty on magnetic head fixing base top, prevents that external dust from entering into inside the magnetic head fixing base, has further ensured the inside cleanness of magnetic head fixing base, and then inside the magnetic head fixing base is put into to the magnetic head of being convenient for, has reduced the interference of dust to the magnetic head.
Description
Technical Field
The utility model relates to a control panel production technical field specifically is maintenance convenient portable control panel production and uses hot press welder.
Background
The control board is also a circuit board, although the application range is not as wide as the circuit board, the control board is more intelligent and automatic than the common circuit board, in a simple way, the circuit board which can play a control role can be called as the control board, the control board is larger than the automatic production equipment of manufacturers, the toy remote control automobile for children is small, the control board is used inside the toy remote control automobile, a hot-press welding machine is needed to be used in the production process of the control board, the principle of the hot-press welding machine is a mode of connecting two objects by utilizing hot-press welding, the hot-press welding is a welding process for connecting a flexible circuit board and a rigid circuit board, the flexible circuit board and the rigid circuit board are used as a new manufacturing process and an important component in the technical field of microelectronic surface assembly, and the stable and efficient hot-press welding process is undoubtedly an important link for ensuring the good quality of products.
Therefore, chinese patent discloses a hot press welder is used in production of magnetic card magnetic head, application number 202021014145.4, the utility model discloses a set up magnetic head fixing device and elevating gear, when the welding, place the magnetic card magnetic head in the magnetic head fixed slot, the one side that the magnetic card magnetic head stretches out binding post is placed up, binding post bends and presses close to the solenoid, then place the FPC flexible circuit board that scribbles the scaling powder in its upper portion, rotary turntable sends the fixing base to the lower part that corresponds the supporting shoe, descend through cylinder control supporting shoe, reach FPC flexible circuit board until the heating head butts, control heating head heaies up and keeps after the certain time, open automatically controlled valve, to welding part forced air cooling, accomplish a batch welding, the utility model discloses can weld a plurality of magnetic card magnetic heads and FPC flexible circuit board in batches, easy operation, convenient to use has reduced intensity of labour and the welding degree of difficulty, has improved production efficiency.
However, because the magnetic head fixing device is used for placing the magnetic head, the magnetic head fixing device is exposed in an external environment, and then external dust is easily caused to enter the magnetic head fixing device, so that a dirty phenomenon is generated inside the magnetic head fixing device, a dirty phenomenon is further easily generated on the outer surface of the magnetic head, and the problem of welding between the magnetic card magnetic head and the FPC flexible circuit board is further influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a maintain convenient portable control panel production and use hot press welder to propose in solving above-mentioned background art because magnetic head fixing device places the magnetic head, because magnetic head fixing device exposes in external environment, and then easily lead to external dust to enter into inside the magnetic head fixing device, thereby lead to the inside dirty and disorderly phenomenon of producing of magnetic head fixing device, further easily lead to the magnetic head surface to produce dirty and disorderly phenomenon, further influenced welded problem between magnetic card magnetic head and the FPC flexible circuit board.
In order to solve the technical problem, the utility model provides a following technical scheme: the hot press welder for producing the portable control panel is convenient to maintain and comprises a base, wherein a PLC (programmable logic controller) is installed at one end of the base, a magnetic head fixing device is installed in the middle of the top end of the base, an adjusting and fixing mechanism is installed on one side of the top end of the base, and the adjusting and fixing mechanism comprises a hydraulic rod, a movable plate and an L-shaped plate;
the hydraulic stem is installed to base top one side symmetry, two connect through the movable plate between the hydraulic stem one end, movable plate one end movable mounting has the L template, can be convenient for adjust elevating gear's position, has reduced elevating gear's the position control degree of difficulty, and further be convenient for maintain elevating gear, has reduced elevating gear's the maintenance degree of difficulty.
Lifting devices are arranged in the moving plate at equal intervals, an adjustable protection mechanism is arranged in the middle of the top end of the magnetic head fixing device, and the adjustable protection mechanism comprises a rectangular plate, a barrier strip and an L-shaped strip;
the magnetic head fixing device is characterized in that a rectangular plate is mounted in the middle of the top end of the magnetic head fixing device, the two ends of the rectangular plate are symmetrically and slidably connected with blocking strips, one end of the rectangular plate is slidably connected with L-shaped strips, the top end of a magnetic head fixing seat of the magnetic head fixing device can be conveniently blocked, the blocking difficulty of the top end of the magnetic head fixing seat is reduced, and the inside cleanness of the magnetic head fixing seat is further ensured.
The adjusting and fixing mechanism comprises a positioning plate, a spring rod and a spongy cushion;
the movable plate and the positioning plate are movably connected through two hydraulic rods, the L-shaped plate and the movable plate are movably connected through a spring rod, and a sponge pad is bonded to one end face of the L-shaped plate.
The adjustable protection mechanism further comprises a sawtooth rack, a gear, a positioning hole, a rectangular block and an L-shaped strip;
through sawtooth rack swing joint, two between rectangular plate and the separation strip connect through gear engagement between the sawtooth rack, one the locating hole has been seted up to sawtooth rack one end equidistance, the welding of rectangular plate one end limit portion has the rectangular block, the welding of rectangular block one end has L type strip.
Compared with the prior art, the utility model discloses the beneficial effect who reaches is:
1. through adjusting formula protection machanism, the magnetic head fixing base on magnetic head fixing device top of can being convenient for blocks up, has reduced the jam degree of difficulty on magnetic head fixing base top, prevents that external dust from entering into inside the magnetic head fixing base, has further ensured the inside cleanness of magnetic head fixing base, and then inside the magnetic head fixing base was put into to the magnetic head of being convenient for, has reduced the interference of dust to the magnetic head.
2. Through adjusting fixed establishment, can be convenient for adjust elevating gear's position, reduced the regulation degree of difficulty of elevating gear position, and then changed the interval between maintenance personal and the elevating gear, further be convenient for maintain elevating gear, reduced elevating gear's the maintenance degree of difficulty.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a hot press welder for producing a portable control panel, which is convenient to maintain;
FIG. 2 is a schematic structural view of the magnetic head fixing device of the present invention;
FIG. 3 is a front view of the base of the present invention;
fig. 4 is a schematic structural view of the adjusting and fixing mechanism of the present invention;
fig. 5 is a schematic structural view of the adjusting and fixing mechanism of the present invention;
in the figure: 1. a base; 2. a PLC controller; 3. a magnetic head fixing device;
4. adjusting the fixing mechanism; 401. positioning a plate; 402. a hydraulic lever; 403. moving the plate; 404. a spring lever; 405. an L-shaped plate; 406. a sponge cushion;
5. a lifting device;
6. an adjustable protection mechanism; 601. a rectangular plate; 602. a sawtooth strip; 603. a gear; 604. a barrier strip; 605. positioning holes; 606. a rectangular block; 607. a spring post; 608. and (4) an L-shaped strip.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: the hot-press welding machine for producing the portable control panel is convenient to maintain and comprises a base 1, wherein a PLC (programmable logic controller) 2 is installed at one end of the base 1, a magnetic head fixing device 3 is installed in the middle of the top end of the base 1, an adjusting and fixing mechanism 4 is installed on one side of the top end of the base 1, and the adjusting and fixing mechanism 4 comprises a hydraulic rod 402, a moving plate 403 and an L-shaped plate 405;
the lifting devices 5 are equidistantly installed inside the moving plate 403, the magnetic head fixing device 3 comprises a rotary table, a magnetic head fixing frame, a magnetic head fixing seat, a magnetic head fixing groove and a motor, the adjusting type protection mechanism 6 comprises a supporting frame, a supporting block, a lifting cylinder, a heating head, a temperature sensor, an air injection pipe and an electric control valve, production of control panels can be facilitated, the production difficulty of the control panels is reduced, the adjusting type protection mechanism 6 is installed in the middle of the top end of the magnetic head fixing device 3, and the adjusting type protection mechanism 6 comprises a rectangular plate 601, a blocking strip 604 and an L-shaped strip 608;
the middle part of the top end of the magnetic head fixing device 3 is provided with a rectangular plate 601, two ends of the rectangular plate 601 are symmetrically and slidably connected with barrier strips 604, and one end of the rectangular plate 601 is slidably connected with an L-shaped strip 608.
The adjusting and fixing mechanism 4 comprises a positioning plate 401, a spring rod 404 and a sponge cushion 406;
the movable plate 403 and the positioning plate 401 are movably connected through two hydraulic rods 402, the L-shaped plate 405 and the movable plate 403 are movably connected through the spring rods 404, the fixed ends of the spring rods 404 are located inside the movable plate 403, the spring rods 404 can be conveniently installed, the installation difficulty of the spring rods 404 is reduced, one end face of the L-shaped plate 405 is bonded with the spongy cushion 406, one end face of the spongy cushion 406 is mutually attached to the PLC controller 2, the L-shaped plate 405 and the spongy cushion 406 are connected through the super glue in a bonding mode, the PLC controller 2 can be extruded, and the stability of the PLC controller 2 during installation is further improved.
The adjustable protection mechanism 6 further comprises a sawtooth rack 602, a gear 603, a positioning hole 605, a rectangular block 606 and an L-shaped strip 608;
the rectangular plate 601 is movably connected with the separation strip 604 through the sawtooth strips 602, the two sawtooth strips 602 are meshed and connected through the gear 603, one end of one sawtooth strip 602 is equidistantly provided with the positioning holes 605, the edge part of one end of the rectangular plate 601 is welded with the rectangular block 606, one end of the rectangular block 606 is welded with the L-shaped strip 608, one end of the L-shaped strip 608 is located inside the positioning holes 605, fixing of the sawtooth strips 602 can be facilitated, and fixing difficulty of the sawtooth strips 602 is reduced.
The utility model discloses a theory of operation: in the actual placing process of the device, a user pulls the L-shaped strip 608, the L-shaped strip 608 drives the spring post 607 to compress, the L-shaped strip 608 is separated from the sawtooth strip 602 along the positioning hole 605 at the moment, then the barrier strip 604 is moved, the sawtooth strip 602 is driven to move when the barrier strip 604 moves, the gear 603 is driven to rotate when the sawtooth strip 602 moves, the gear 603 drives the other barrier strip 604 to move through the other sawtooth strip 602 when rotating, so that the barrier strip 604 is separated from the magnetic head fixing seat of the magnetic head fixing device 3, and when the barrier strip 604 moves to a preset position, the L-shaped strip 608 is inserted into the sawtooth strip 602 along the positioning hole 605 at the moment, so that the magnetic head fixing seat at the top end of the magnetic head fixing device 3 can be conveniently blocked, the blocking difficulty at the top end of the magnetic head fixing seat is reduced, external dust is prevented from entering the magnetic head fixing seat, the cleaning inside the magnetic head fixing seat is further ensured, the magnetic head is conveniently placed into the magnetic head fixing seat, and the interference of the magnetic head is reduced.
When a user needs to maintain the lifting device 5, the user starts the hydraulic rod 402, the hydraulic rod 402 drives the movable plate 403 to move when in operation, the movable plate 403 drives the lifting device 5 to move when in movement, the spring rod 404 is driven to move when the movable plate 403 moves, the spring rod 404 drives the L-shaped plate 405 to move when in movement, the sponge pad 406 is driven to be separated from the PLC controller 2 when in movement of the L-shaped plate 405, the position of the lifting device 5 can be conveniently adjusted, the adjusting difficulty of the position of the lifting device 5 is reduced, the distance between the maintenance personnel and the lifting device 5 is changed, the lifting device 5 is further convenient to maintain, the maintenance difficulty of the lifting device 5 is reduced, the hydraulic rod 402 drives the positioning plate 401 to reset, the lifting device 5 can be driven to reset, meanwhile, the L-shaped plate 405 drives the sponge pad 406 to be attached to the PLC controller 2 and drives the spring rod 404 to stretch, the PLC controller 2 can be extruded and fixed, and the stability of the PLC controller 2 after installation is improved.
Finally, the utility model discloses a set up magnetic head fixing device 3 and elevating gear 5, when welding, place the magnetic card magnetic head in the magnetic head fixed slot, the magnetic card magnetic head stretches out one side of binding post and places up, binding post bends and presses close to the solenoid, then places the FPC flexible circuit board that scribbles the scaling powder on its upper portion, the rotatory carousel of starter motor sends the fixing base to the lower part that corresponds the supporting shoe, because set up two rows of magnetic head mounts in this embodiment, so set for the carousel angle of rotation at every turn to be 180; then descend through cylinder control supporting shoe, until the heating head butt to FPC flexible circuit board, the control heating head heaies up and keeps behind the certain time, opens automatically controlled valve, to welding part forced air cooling, accomplishes a batch welding, the utility model discloses can weld a plurality of magnetic card magnetic heads and FPC flexible circuit board in batches, easy operation, convenient to use has reduced the intensity of labour and has welded the degree of difficulty, has improved production efficiency. The PLC controller 2 is arranged, after the magnetic card magnetic heads and the FPC flexible circuit board are placed in the magnetic head fixing grooves on the row of magnetic head fixing frames, a program can be started, the subsequent whole welding process is automatically controlled by a preset program, specifically, a motor drives a turntable to rotate 180 degrees at first, a fixing seat is conveyed to the lower part of a corresponding supporting block, then an air cylinder is started, a supporting block is driven to descend until a heating head is abutted against the FPC flexible circuit board, the stroke of the supporting block can be automatically controlled by a proximity switch or a pressure sensor arranged on the supporting block, and the PLC controller is conventionally arranged in the field of automatic control, so that the PLC controller is not shown in the figure; heating and welding are carried out through a preset heating program, then the heating head is powered off, an electric control valve is opened, air cooling is started, the motor drives the rotary table to rotate 180 degrees after cooling, and a batch of welding is completed;
in the welding process, the staff can take off the finished product that has welded on another row of magnetic head mount, places the magnetic card magnetic head and the FPC flexible circuit board that wait to weld again, and degree of automation is high, and production efficiency is high and welding effect is stable, and through practice, the heating program control in this embodiment is: heating to 225 ℃ within 2s, keeping the temperature for 2s, then heating to 400 ℃ within 2s, keeping the temperature for 4s, and then powering off to finish the heating process.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Maintain convenient portable control panel production and use hot press welder, including base (1), its characterized in that: a PLC (programmable logic controller) controller (2) is installed at one end of the base (1), a magnetic head fixing device (3) is installed in the middle of the top end of the base (1), an adjusting and fixing mechanism (4) is installed on one side of the top end of the base (1), and the adjusting and fixing mechanism (4) comprises a hydraulic rod (402), a moving plate (403) and an L-shaped plate (405);
hydraulic rods (402) are symmetrically arranged on one side of the top end of the base (1), one ends of the two hydraulic rods (402) are connected through a moving plate (403), and an L-shaped plate (405) is movably arranged at one end of the moving plate (403);
lifting devices (5) are equidistantly arranged in the moving plate (403), an adjusting type protection mechanism (6) is arranged in the middle of the top end of the magnetic head fixing device (3), and the adjusting type protection mechanism (6) comprises a rectangular plate (601), a blocking strip (604) and an L-shaped strip (608);
the magnetic head fixing device is characterized in that a rectangular plate (601) is installed in the middle of the top end of the magnetic head fixing device (3), two ends of the rectangular plate (601) are symmetrically and slidably connected with blocking strips (604), and one end of the rectangular plate (601) is slidably connected with an L-shaped strip (608).
2. The thermocompression bonding machine for producing portable control panels convenient to maintain according to claim 1, characterized in that: the adjusting and fixing mechanism (4) comprises a positioning plate (401), a spring rod (404) and a spongy cushion (406);
the movable plate (403) is movably connected with the positioning plate (401) through two hydraulic rods (402), the L-shaped plate (405) is movably connected with the movable plate (403) through a spring rod (404), and a sponge pad (406) is bonded on one end face of the L-shaped plate (405).
3. The thermocompression bonding machine for producing portable control panels convenient to maintain according to claim 2, characterized in that: one end face of the spongy cushion (406) is mutually attached to the PLC (2), and the L-shaped plate (405) is connected with the spongy cushion (406) through super glue in an adhering mode.
4. The thermocompression bonding machine for producing portable control panels convenient to maintain according to claim 2, characterized in that: the fixed end of the spring rod (404) is positioned inside the moving plate (403).
5. The thermocompression bonding machine for producing portable control panels convenient to maintain according to claim 1, characterized in that: the adjustable protection mechanism (6) further comprises a sawtooth rack (602), a gear (603), a positioning hole (605), a rectangular block (606) and an L-shaped rack (608);
through sawtooth rack (602) swing joint, two between rectangular plate (601) and separation strip (604) sawtooth rack (602) are connected through gear (603) meshing, one locating hole (605) have been seted up to sawtooth rack (602) one end equidistance, rectangular plate (601) one end limit portion welding has rectangular block (606), rectangular block (606) one end welding has L type strip (608).
6. The thermocompression bonding machine for producing portable control panels convenient to maintain according to claim 5, characterized in that: one end of the L-shaped strip (608) is positioned in the positioning hole (605).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222490210.6U CN218836389U (en) | 2022-09-21 | 2022-09-21 | Hot press welder is used in production of portable control panel of maintaining convenience |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222490210.6U CN218836389U (en) | 2022-09-21 | 2022-09-21 | Hot press welder is used in production of portable control panel of maintaining convenience |
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Publication Number | Publication Date |
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CN218836389U true CN218836389U (en) | 2023-04-11 |
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CN202222490210.6U Expired - Fee Related CN218836389U (en) | 2022-09-21 | 2022-09-21 | Hot press welder is used in production of portable control panel of maintaining convenience |
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CN (1) | CN218836389U (en) |
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2022
- 2022-09-21 CN CN202222490210.6U patent/CN218836389U/en not_active Expired - Fee Related
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230411 |
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CF01 | Termination of patent right due to non-payment of annual fee |