CN218835318U - Step self-cleaning assembly line device - Google Patents
Step self-cleaning assembly line device Download PDFInfo
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- CN218835318U CN218835318U CN202221955409.5U CN202221955409U CN218835318U CN 218835318 U CN218835318 U CN 218835318U CN 202221955409 U CN202221955409 U CN 202221955409U CN 218835318 U CN218835318 U CN 218835318U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model discloses a step self-cleaning assembly line device relates to the environmental protection and energy saving field, including step self-cleaning equipment, its characterized in that: the step automatic cleaning equipment is composed of a machine body, a machine frame, a water tank, a filtering system, a high-temperature soaking system, a spraying cleaning system, a mist absorbing system and cleaning liquid heating, wherein the machine body and the machine frame are made of SUS304 stainless steel plates, and workpiece isolating mechanisms are arranged in each working chamber. The utility model discloses can improve step cleaning efficiency, energy saving and consumption reduction to adopt the integrated design, improve step washing operational environment, and heat energy, water resource cyclic utilization, green.
Description
Technical Field
The utility model relates to an environmental protection and energy saving field, in particular to step self-cleaning assembly line device.
Background
The escalator step cleaning is an essential important task for elevator overhaul work, the increase of the workload in the future becomes an important task for operation and maintenance, the existing cleaning method of the multiple lines of the Beijing subway is to manually clean the multiple lines one by using a high-pressure hot water washing pump, and the multiple lines are carried to a ventilation position for natural drying after being cleaned, and a large amount of human resources, water and electric resources are consumed in the mode, so that the development of an escalator step automatic cleaning production line is particularly important.
The existing cleaning mode of the escalator step is manual cleaning, and has the problems of poor working environment, low efficiency, large water consumption, unqualified washing wastewater discharge, incapability of repeatedly using a cleaning agent and the like, and the existing cleaning mode is uneven and has undesirable cleaning effect.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a step self-cleaning assembly line device to solve traditional automatic escalator step cleaning methods that proposes in the above-mentioned background art behind, artifical cleaning performance is poor, and cleaning performance is unsatisfactory, and cleaning load is big, and operational environment is abominable, causes the problem of the waste of water, electricity.
In order to achieve the above object, the utility model provides a following technical scheme: a step automatic cleaning production line device comprises step automatic cleaning equipment, wherein the step automatic cleaning equipment consists of a machine body, a machine frame, a water tank, a filtering system, a high-temperature soaking system, a spraying cleaning system, a mist absorbing system, cleaning liquid heating, high-pressure air water cutting and strong air cooling systems;
the machine body and the machine frame are made of SUS304 stainless steel plates, and workpiece isolating mechanisms are arranged in the working chambers.
Preferably, the spray cleaning and rotating system consists of a water pump, nozzles, spray pipes and a water tank, 4 rows of spray pipes are respectively arranged in the cleaning chamber, the spray pipes are provided with the nozzles, and the workpieces rotate and are sprayed during cleaning, so that the cleaning purpose is achieved; the spray nozzles are spherical nozzles (the angle is 30 degrees adjustable), the spray angles can be conveniently adjusted, the spray pipelines are made of stainless steel pipes, and the spray nozzles are made of copper.
Preferably, the water tank and the filtering system consist of 2 sets of water tanks for soaking and spraying cleaning at high temperature;
the water tank body is of a double-layer heat-insulation structure and is made of a delta =3mm SUS304 stainless steel plate, the outer layer of the water tank body is made of a stainless steel plate, delta 50mm aluminum silicate heat-insulation material is filled in the middle of the water tank body, the bottom of the water tank body is designed into a certain inclined plane so as to be convenient for draining accumulated water and dirt in the water tank, and the water tank is also provided with a water inlet, a water outlet, an overflow port and a sewage outlet device;
the water tank heating system adopts electric heating or air energy, and the cleaning liquid is heated in a solar energy mode. The temperature is 50-70 deg.C (self-control and adjustable). Is provided with a temperature control and liquid level display device.
Preferably, the temperature control system adopts a temperature controller to automatically control the temperature of the cleaning liquid, the temperature of the cleaning liquid is continuously adjustable (a user can set the temperature according to actual conditions) from room temperature to 70 ℃, the heater is automatically closed when the temperature of the cleaning liquid reaches a set value, and the heating pipe is automatically opened when the temperature of the cleaning liquid is lower than the set value.
Preferably, the filtering system is provided with a second-stage filtering in the water tank, the first stage is a drawer-type filtering frame at the backflow port, the filtering net is made of a 40-mesh stainless steel filtering net, and the second stage is a plug-in plate-type filtering frame in front of the suction port of the water pump and is made of an 80-mesh stainless steel filtering net.
Preferably, the floating oil removing system is provided with a belt type floating oil remover in the spray degreasing water tank, so that floating oil in the cleaning liquid can be effectively and automatically removed.
Preferably, the liquid level controller adopts a floating ball type liquid level controller, and can automatically shut down and give an alarm when the liquid level of the cleaning liquid in the water tank is lower than a set value.
Preferably, the cleaning solution of the mist suction system can generate certain water vapor in the heating and spraying processes, the overflow of the water vapor can affect the environment and operators, so that the water vapor must be subjected to mist suction condensation treatment, and the mist suction system consists of an air suction pipe, an air suction cover and an air suction fan.
Preferably, 4 sets of high-pressure air knives are respectively arranged at the drying section of the high-pressure air water-cutting and strong-air cooling system, high-pressure air generated by a high-pressure vortex air pump is used for carrying out high-pressure air water-cutting and forced air cooling on the workpiece, the high-pressure air knives are made of 304 stainless steel materials and have a certain angle during arrangement, water cutting and air cooling are facilitated, and no formed water drops exist on the surface of the step after drying.
Preferably, the utility model discloses independently innovate advanced step automatic multistage cleaning process and sewage treatment process integration collaborative work, to the characteristics of the many oils of step heavy dirt to combine to realize automatic abluent scheme, the innovation uses and soaks, washs, multistage washing key technology such as rinsing, stoving, to wasing waste water air supporting, deposit, filter, add the medicine when guaranteeing the cleaning performance, flow processes such as system cake, make waste water can regard as step washing return water recycle or reach municipal pipe network emission standard.
Preferably, the utility model discloses traditional artifical cleaning mode has been overturned completely, this principle of independently innovating, combine the automatic multistage cleaning technology of step, for maximum reduction washing intensity of labour, improve the cleaning efficiency, suspension type self-cleaning technique and full-automatic closed loop transport technique, realize automatic assembly line operation, cross suspension type conveying chain, avoid soaking and wash rinsing transposition manual operation, adopt suspension type 360 autogiration to add the high pressure spray washing structure in the washing stage, guarantee the all-round no dead angle self-cleaning of step, full automation assembly line operation can reduce the cost of labor in the at utmost, the full flow only needs the people to carry out upper and lower spare and system operation control. The whole step cleaning process can be controlled.
Preferably, the utility model discloses a realize environmental protection and energy saving's requirement, the environmental protection, the special water base safety cleaner of non-corrosive step, active agent and various auxiliaries that contain in the cleaner are because of biodegradable perhaps very little the environment-friendly cleaner that forms to environmental pollution, and the general use of washing at present is strong acid, alkali and corrosion inhibitor mode's cleaner, and it is great to operating personnel and equipment harm, and the cleaning performance is also not enough ideal, the utility model discloses the environmental protection cleaner of development is the specificity cleaner, and is nontoxic harmless, and environment-friendly, biodegradable, the dirt-removing power is strong, and is noncorrosive, uses special cleaner in soaking and washing stage, can reduce abluent water consumption in the at utmost, very big improvement follow-up abluent intensity, step cleaning efficiency with higher speed, make return water reuse rate be greater than 90% through advanced sewage treatment technology simultaneously, and the volume of washing medicament saves 44%.
In order to achieve the purposes of energy conservation, cost reduction and efficiency improvement, the full-automatic operation of the whole cleaning process is achieved, and the automatic line production of the cleaning process is achieved by matching an intelligent energy control system and a closed-loop intelligent temperature control system with a hanging type automatic conveying structure and an external circulating water tank. The equipment is characterized in that the cleaning efficiency is greatly improved according to each group of 1-4 steps, each group is in a beat time of 4-10 minutes, the equipment automatically operates from a workpiece loading station, a workpiece soaking station, a cleaning station, a rinsing station, a key cleaning station, a high-efficiency heat-preservation soaking circulating water tank, a cleaning circulating water tank and a rinsing circulating water tank are matched to carry out closed-loop temperature control, heat energy is utilized to the maximum degree, water consumption is reduced, cleaning time and cleaning effect are accelerated in the cleaning process, based on an energy management control system, the system can be subjected to energy consumption analysis from multiple dimensions, energy efficiency indexes and power quality parameters of each equipment are monitored, problems are known and found in time, reactive power consumption is found, a basis is provided for energy conservation assessment and comparison, and accordingly energy cost reduction, energy efficiency of the equipment is monitored, and the service life of the equipment is prolonged.
The utility model discloses a technological effect and advantage: therefore, the step cleaning efficiency can be improved, energy is saved, consumption is reduced, an integrated design is adopted, the step cleaning working environment is improved, heat energy and water resource are recycled, and the environment is protected.
Drawings
Fig. 1 is a schematic view of the overall flow structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a step automatic cleaning production line device as shown in figure 1, which comprises a step automatic cleaning device, wherein the step automatic cleaning device consists of a machine body, a frame, a water tank and a filtering system, a high-temperature soaking system, a spraying and cleaning system, a mist absorbing system, a cleaning liquid heating system, a high-pressure air water cutting system and a strong air cooling system;
the machine body and the machine frame are made of SUS304 stainless steel plates, and workpiece isolating mechanisms are arranged in the working chambers.
As shown in fig. 1, the spray cleaning and rotating system consists of a water pump, nozzles, spray pipes and a water tank, 4 rows of spray pipes are respectively arranged in the cleaning chamber, the spray pipes are provided with the nozzles, and the workpieces rotate and spray during cleaning, so that the cleaning purpose is achieved; the spray nozzle is a spherical spray nozzle (the angle is 30 degrees and can be adjusted), the spray angle is convenient to adjust, the spray pipeline is made of stainless steel pipes, and the spray nozzle is made of copper;
the water tank and the filtering system consist of 2 sets of water tanks which are soaked at high temperature and sprayed and cleaned;
the water tank body is of a double-layer heat-insulation structure and is made of a delta =3mm SUS304 stainless steel plate, the outer layer of the water tank body is made of a stainless steel plate, delta 50mm aluminum silicate heat-insulation material is filled in the middle of the water tank body, the bottom of the water tank body is designed into a certain inclined plane so as to be convenient for draining accumulated water and dirt in the water tank, and the water tank is also provided with a water inlet, a water outlet, an overflow port and a sewage outlet device;
the water tank heating system adopts electric heating or air energy, and the cleaning liquid is heated in a solar energy mode. The temperature is 50-70 ℃ (self-control adjustable), and a temperature control and liquid level display device is arranged;
the temperature control system adopts a temperature controller to automatically control the temperature of the cleaning liquid, the temperature of the cleaning liquid is continuously adjustable (a user can set the temperature according to the actual situation) from room temperature to 70 ℃, the heater is automatically closed when the temperature of the cleaning liquid reaches a set value, and the heating pipe is automatically opened when the temperature of the cleaning liquid is lower than the set value;
the filtering system is provided with two stages of filtering in the water tank, wherein the first stage is a drawer type filtering frame at a backflow port, a filtering net is made of a 40-mesh stainless steel filtering net, and the second stage is a plug-in plate type filtering frame in front of a suction port of a water pump and is made of an 80-mesh stainless steel filtering net;
the floating oil removing system is provided with a belt type floating oil remover in the spray degreasing water tank, so that floating oil in the cleaning liquid can be effectively and automatically removed, and the liquid level controller adopts a floating ball type liquid level controller, so that the system can be automatically shut down and give an alarm when the liquid level of the cleaning liquid in the water tank is lower than a set value;
the cleaning liquid of the mist absorption system can generate certain water vapor in the heating and spraying processes, the overflow of the water vapor can influence the environment and operators, so the water vapor is required to be subjected to mist absorption condensation treatment, and the mist absorption system consists of an air suction pipe, an air suction cover and an air suction fan;
the high-pressure air water-cutting and forced air-cooling device is characterized in that 4 sets of high-pressure air knives are respectively arranged at the drying sections of the high-pressure air water-cutting and forced air-cooling system, high-pressure air generated by a high-pressure vortex air pump is used for carrying out high-pressure air water-cutting and forced air-cooling on a workpiece, the high-pressure air knives are made of 304 stainless steel materials and have certain angles during arrangement, water-cutting and air-cooling are facilitated, and no formed water drops exist on the surface of the step after drying.
The utility model discloses the theory of operation: the equipment is used for cleaning and blow-drying of parts, and the cleaning machine adopts a suspension chain passing type conveying structure, and workpieces are hung by the suspension chain to perform operations such as high-temperature soaking, spray cleaning, compressed air blow-drying and the like.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions on some technical features, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (9)
1. The utility model provides a step self-cleaning assembly line device, includes step self-cleaning equipment, its characterized in that: the step automatic cleaning equipment consists of a machine body, a rack, a water tank, a filtering system, a high-temperature soaking system, a spraying cleaning system, a mist absorbing system, a cleaning liquid heating system, a high-pressure air water cutting system and a strong air cooling system;
the machine body and the machine frame are made of SUS304 stainless steel plates, and workpiece isolating mechanisms are arranged in the working chambers.
2. The assembly line of claim 1, wherein: the spraying cleaning and rotating system consists of a water pump, nozzles, spray pipes and a water tank, 4 rows of spray pipes are respectively arranged in the cleaning chamber, the spray pipes are provided with the nozzles, and workpieces autorotate and spray during cleaning, so that the cleaning purpose is achieved; the spray nozzle is made of a spherical nozzle, the spray pipeline is made of a stainless steel pipe, and the spray nozzle is made of copper.
3. The step auto-cleaning assembly line of claim 1, wherein: the water tank and the filtering system consist of 2 sets of water tanks for soaking and spraying cleaning at high temperature;
the water tank body is of a double-layer heat-insulation structure and is made of a delta =3mm SUS304 stainless steel plate, the outer layer of the water tank body is made of a stainless steel plate, delta 50mm aluminum silicate heat-insulation material is filled in the middle of the water tank body, the bottom of the water tank body is designed into a certain inclined plane so as to be convenient for draining accumulated water and dirt in the water tank, and the water tank is also provided with a water inlet, a water outlet, an overflow port and a sewage outlet device;
the water tank heating system adopts electric heating or air energy and solar energy to heat the cleaning fluid, the temperature is 50-70 ℃, and a temperature control and liquid level display device is arranged.
4. The assembly line of claim 3, wherein: the temperature control system adopts the temperature controller to automatically control the temperature of the cleaning liquid, the temperature of the cleaning liquid is continuously adjustable from room temperature to 70 ℃, the heater is automatically closed when the temperature of the cleaning liquid reaches a set value, and the heating pipe is automatically opened when the temperature of the cleaning liquid is lower than the set value.
5. The step auto-cleaning assembly line of claim 1, wherein: the filtering system is provided with two-stage filtering in the water tank, the first stage is a drawer type filtering frame at a backflow port, the filtering net is made of a 40-mesh stainless steel filtering net, and the second stage is a plug-in plate type filtering frame in front of a suction port of the water pump and is made of an 80-mesh stainless steel filtering net.
6. The assembly line of claim 3, wherein: the floating oil removing system is provided with a belt type floating oil remover in the spray degreasing water tank, and can effectively and automatically remove floating oil in the cleaning liquid.
7. The assembly line of claim 3, wherein: the liquid level controller adopts a floating ball type liquid level controller, and can automatically shut down and give an alarm when the liquid level of the cleaning liquid in the water tank is lower than a set value.
8. The assembly line of claim 1, wherein: the cleaning liquid of the mist suction system can generate certain water vapor in the heating and spraying processes, the water vapor overflows to influence the environment and operators, so that the water vapor is required to be subjected to mist suction condensation treatment, and the mist suction system consists of an air suction pipe, an air suction cover and an air suction fan.
9. The assembly line of claim 1, wherein: the high-pressure air water-cutting and forced air-cooling device is characterized in that 4 sets of high-pressure air knives are respectively arranged at the drying sections of the high-pressure air water-cutting and forced air-cooling system, high-pressure air generated by a high-pressure vortex air pump is used for carrying out high-pressure air water-cutting and forced air-cooling on a workpiece, the high-pressure air knives are made of 304 stainless steel materials and have certain angles during arrangement, water-cutting and air-cooling are facilitated, and no formed water drops exist on the surface of the step after drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221955409.5U CN218835318U (en) | 2022-07-27 | 2022-07-27 | Step self-cleaning assembly line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221955409.5U CN218835318U (en) | 2022-07-27 | 2022-07-27 | Step self-cleaning assembly line device |
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| Publication Number | Publication Date |
|---|---|
| CN218835318U true CN218835318U (en) | 2023-04-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221955409.5U Active CN218835318U (en) | 2022-07-27 | 2022-07-27 | Step self-cleaning assembly line device |
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|---|---|
| CN (1) | CN218835318U (en) |
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2022
- 2022-07-27 CN CN202221955409.5U patent/CN218835318U/en active Active
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