CN218835317U

CN218835317U - A batchization belt cleaning device for metal wire material

Info

Publication number: CN218835317U
Application number: CN202221733082.7U
Authority: CN
Inventors: 张绍翔; 徐佩
Original assignee: Nantong Puchuang Medical Technology Co ltd
Current assignee: Nantong Puchuang Medical Technology Co ltd
Priority date: 2022-06-30
Filing date: 2022-06-30
Publication date: 2023-04-11
Anticipated expiration: 2032-06-30

Abstract

The utility model discloses a batchization belt cleaning device for metal silk material, include that the system of unreeling, cleaning system, drying system, water circulating system, the winding system four bibliographic categories that arrange in proper order along silk material direction of advance divide to constitute. The wire discharging system consists of a tension sensor, a tension controller, a servo motor and a wire coil rotating shaft. The cleaning system comprises an ultrasonic box body, a spray head, a heating device and a scrubbing device, and three different cleaning solvents are respectively contained, so that the purpose of cleaning in sequence is realized. The drying system is composed of a hot air system or a drying system or a combination of the two. The water circulation system consists of a water pipe, a filter and a water pump. The utility model discloses a steerable tensile unwrapping wire system guarantees that tension is stable in the cleaning process, and the cleaning performance is even stable. In addition, the metal wire cleaning agent gradually cleans residual oil stains and residual cleaning agents on the surface of the metal wire, fully removes residual drawing oil and the residual cleaning agents in the previous path, and simultaneously adopts a heating device to improve the cleaning effect.

Description

A batchization belt cleaning device for metal wire material

Technical Field

The utility model relates to a manufacturing installation in metal material processing field, concretely relates to batchization belt cleaning device for metal wire material.

Background

The metal wire has huge consumption in the industrial field, and the batch wire drawing device is mature. However, a large amount of oily lubricating cooling liquid is used in the wire drawing process, and a large amount of drawing oil remains on the drawn wire surface, for example, a large amount of emulsified oil remains on the surface of a bright stainless steel wire. If the cleaning is not carried out in time, the subsequent use is influenced, and particularly, in the electronic industry and the medical industry, the subsequent processing or the biological safety is seriously influenced by surface residues, and the cleaning is needed. The existing cleaning method comprises ultrasonic cleaning, scrubbing and the like. But the problems that residual oil is not cleaned and the like generally exist. Chinese patents ' a batch cleaning device for metal wires ' (publication number: CN 21239481U) ' and ' an ultrasonic cleaning machine for wires ' (publication number: CN 210546528U) respectively disclose cleaning equipment capable of continuously cleaning wires. However, the problems of unstable tension of the wire material, influence on the cleaning effect, incomplete scraping and the like may occur in actual cleaning, and in addition, the prior art adopts centralized spraying and centralized cleaning, which is easy to cause the condition of incomplete cleaning. To the problem that prior art exists, the utility model provides a can the tension of remain stable, progressively abluent belt cleaning device, finally improve the cleaning performance.

The utility model has the following contents:

in order to achieve the purpose, the following technical scheme can be adopted:

a batch cleaning device for metal wire materials comprises a wire unwinding system, a cleaning system, a drying system, a water circulation system and a wire winding system.

The wire discharging system comprises a wire material feeding device and a tension control system. The feeding device comprises a wire coil rotating shaft and a servo motor, and the servo motor is connected to the wire coil rotating shaft. The tension control system consists of a tension sensor and a tension controller, wherein the tension controller is connected with the tension sensor through a signal wire. Winding the finished wire on a wire coil and mounting the wire on a rotating shaft; the tension sensor is placed on the metal wire, the tension controller is connected with the servo motor, and the servo motor is connected with the rotating shaft. The tension controller monitors the real-time tension value, and controls the rotating speed of the rotating shaft by controlling the rotating speed of the servo motor after comparing the real-time tension value with the set tension value, thereby controlling the paying-off resistance of the bobbin and stabilizing the tension of the silk material within a certain range in real time.

The cleaning system comprises a first ultrasonic box body, a first spray head, a first heating device, a first scrubbing device, a second ultrasonic box body, a second heating device, a second spray head, a second scrubbing device, a third ultrasonic box body, a third heating device, a third spray head and a water removal device.

The drying system consists of a hot air system or a drying system or a combination of the hot air system and the drying system.

The water circulation system comprises a first water circulation system, a second water circulation system and a third water circulation system which are respectively connected to the first ultrasonic box body, the second ultrasonic box body and the third ultrasonic box body. The water circulation system comprises a water pipe, a filter and a water pump. The water pipe is connected to the spray header.

The wire winding system is composed of a motor and a take-up reel.

Further, there is first winding wheel group in the first ultrasonic wave box, the silk material is soaked through winding wheel group and is accepted ultrasonic cleaning in the cleaner, and the liquid level is worn out through winding wheel group to the rethread, sprays the greasy dirt cleaner through first shower head after, cleans the silk material surface through first scrubbing device. The first heating device is arranged on the first spray header pipeline and controls the temperature of the cleaning agent in real time. The cleaning agent comprises one or the combination of two of a surfactant and an organic solvent. The first scrubbing device is one or a combination of more of oil absorption cloth, sponge and soft rubber.

Furthermore, there is the second winding wheel group in the second ultrasonic wave box, and the silk material is soaked in detergent solution through winding wheel group and is accepted ultrasonic cleaning, and the liquid level is worn out through the winding wheel group to the rethread, sprays the cleaner through the second shower head after, cleans the device through the second and cleans silk material surface. And the second heating device is arranged on the second spray header pipeline and controls the temperature of the cleaning agent in real time. The cleaning agent comprises one or more of water, alcohol and surfactant. The second scrubbing device is one or a combination of a plurality of oil absorption cloth, sponge and soft rubber.

Furthermore, a third winding wheel group is arranged in the third ultrasonic box body, the wire is soaked in clear water through the winding wheel group to be subjected to ultrasonic cleaning, then penetrates out of the water surface through the winding wheel group, and after clear water is sprayed through a third spraying head, moisture on the surface of the wire is removed through a scrubbing device. The third heating device is arranged on a pipeline of the third spray header and controls the temperature of the clear water in real time. The scrubbing device is made of soft materials.

When the device works, the wires are released from the wire releasing device and sequentially pass through three groups of ultrasonic cleaning box bodies, cleaning agents of each group of cleaning devices are different, and most of oil stains can be removed by the first ultrasonic cleaning box body containing a surfactant or an organic solvent and a scrubbing device; and removing residual oil stains and residual organic solvent through a second ultrasonic cleaning box, and removing residues by matching with a scrubbing device. The third ultrasonic cleaning tank is filled with clear water for cleaning the residual cleaning solution in the first two channels. Finally, winding the filament after passing through a drying device.

The utility model discloses a steerable tensile unwrapping wire system guarantees that tension is stable in the cleaning process, and the cleaning performance is even stable. In addition, the cleaning agent is gradually cleaned aiming at residual oil stains and residual cleaning agent on the surface of the metal wire, so that the residual drawing oil and the previous residual cleaning agent are fully removed, and meanwhile, the cleaning agent is heated by adopting a heating device, so that the cleaning effect is improved.

The utility model discloses take the modularized design, convenient operation, the cleaning performance is stable controllable.

Description of the drawings:

FIG. 1 is the schematic structural diagram of the device for cleaning the surface of metal wire.

The specific implementation mode is as follows:

as shown in FIG. 1, a metal wire surface cleaning device. The wire winding system comprises a wire unwinding system 1, a cleaning system 2, a drying system 3, a water circulation system 4 and a wire winding system 5, and wires are cleaned together.

The pay-off system comprises a tension sensor 11, a signal wire 12, a tension controller 13, a servo motor 14 and a wire coil 15.

The cleaning system comprises a first ultrasonic box body 211, a first winding wheel group 212, a first scrubbing device 213, a second ultrasonic box body 221, a second winding wheel group 222, a second scrubbing device 223, a third ultrasonic box body 231, a third winding wheel group 232 and a water removal device 233.

And the drying system 3 consists of a hot air system or a drying system or a combination of the hot air system and the drying system.

The water circulation system 4 includes a first water circulation system, a second water circulation system, and a third water circulation system.

The first water circulation system is composed of the following components: a first shower head 411, a first heating device 412, a first water pump 413, a first filter 414, and a first water pipe 415. The first water pipe 415 is connected to the first ultrasonic tank 211. The cleaning agent is pumped by a water pump 413, passes through a water pipe 415, is heated by a heating device 412, and is finally sprayed on the metal wire through a spray header 411. And then scrubbed by the scrubbing device 213 to remove oil.

The second water circulation system consists of the following components: a second spray head 421, a second heating device 422, a second water pump 423, a second filter 424 and a second water through pipe 425. The second water passing pipe 425 is connected to the second ultrasonic tank 221.

The third water circulation system consists of the following components: a third spray header 431, a third heating device 432, a third water pump 433, a third filter 434 and a third water passing pipe 435. The third water passing pipe 435 is connected to the third ultrasonic tank 231.

Claims

1. The utility model provides a batched belt cleaning device for metal wire, includes that wire unwinding system, cleaning system, drying system, water circulating system, wire winding system four bibliographic categories divide and constitute its characterized in that: the wire discharging system comprises a wire material feeding device and a tension control system; the feeding device comprises a wire coil rotating shaft and a servo motor, and the servo motor is connected to the wire coil rotating shaft; the tension control system consists of a tension sensor and a tension controller, wherein the tension controller is connected with the tension sensor through a signal wire;

the cleaning system consists of a first ultrasonic box body, a first spray head, a first heating device, a first scrubbing device, a second ultrasonic box body, a second heating device, a second spray head, a second scrubbing device, a third ultrasonic box body, a third heating device, a third spray head and a water removal device;

the drying system consists of a hot air system or a drying system or a combination of the hot air system and the drying system;

the water circulation system comprises a first water circulation system, a second water circulation system and a third water circulation system which are respectively connected to the first ultrasonic box body, the second ultrasonic box body and the third ultrasonic box body, and comprises a water through pipe, a filter and a water pump, wherein the water through pipe is connected to the spray header;

the wire winding system is composed of a motor and a take-up reel.

2. The batch cleaning device for metal wire according to claim 1, wherein: there is first winding wheel group in the first ultrasonic wave box, and the silk material is soaked through winding wheel group and is accepted ultrasonic cleaning in the cleaner, and the liquid level is worn out to rethread winding wheel group, sprays the greasy dirt cleaner back through first shower head, cleans the silk material surface through first scrubbing device, first heating device installs on first shower head pipeline, real-time control cleaner temperature.

3. The batch cleaning device for metal wires according to claim 1, wherein: and a second winding wheel group is arranged in the second ultrasonic box body, and the second heating device is arranged on a second spray head pipeline to control the temperature of the cleaning agent in real time.

4. The batch cleaning device for metal wire according to claim 1, wherein: there is the third winding wheel group in the third ultrasonic wave box, and the silk material accepts ultrasonic cleaning in the clear water through winding wheel group soaks, and the surface of water is worn out through the winding wheel group to the rethread, sprays the clear water through the third shower head after, gets rid of silk material surface moisture through cleaning the device, third heating device installs on the pipeline of third shower head, real time control clear water temperature, it is made by soft material to clean the device.