CN217888793U - Corrosion-resistant aluminum-clad steel wire surface cleaning device - Google Patents
Corrosion-resistant aluminum-clad steel wire surface cleaning device Download PDFInfo
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- CN217888793U CN217888793U CN202222471223.9U CN202222471223U CN217888793U CN 217888793 U CN217888793 U CN 217888793U CN 202222471223 U CN202222471223 U CN 202222471223U CN 217888793 U CN217888793 U CN 217888793U
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Abstract
The utility model provides a corrosion-resistant aluminum-clad steel wire surface cleaning device, which comprises an erasing area and a washing area; the flushing zone is positioned behind the wiping zone, and the wiping zone can apply adjustable force to the aluminum-clad steel wire so as to remove oil stains on the surface of the aluminum-clad steel wire; the flushing area comprises a first flushing area and a second flushing area located behind the first flushing area, the first flushing area is used for outputting high-temperature and high-pressure steam, and the second flushing area is used for outputting normal-temperature liquid to clean the aluminum-clad steel wires. Relate to aluminium clad steel wire and make technical field, especially relate to an anticorrosive aluminium clad steel wire surface cleaning device, avoid producing unnecessary damage to the aluminium clad steel wire among the cleaning process, and can not the polluted environment or influence that operating personnel is healthy.
Description
Technical Field
The utility model belongs to the technical field of the aluminium-clad steel wire manufacturing technique and specifically relates to a corrosion-resistant aluminium-clad steel wire surface cleaning device is related to.
Background
In the manufacturing process of the aluminum-clad steel wire products, lubricating media such as lubricating powder or lubricating oil are often needed, and the lubricating powder or the lubricating oil remained on the surfaces of the aluminum-clad steel wires after the production is finished is often difficult to clean, so that the attractiveness of the aluminum-clad steel wires is influenced and is not easy to accept by customers; on the other hand, dust is easy to adhere to influence the corona characteristic of the circuit, the circuit loss is increased, and unnecessary waste is caused.
The traditional method for removing the lubricating oil or the lubricating powder is mainly carried out by a chemical method, and chemical reagents such as metal cleaning agents, kerosene, emulsion and the like are often used, so that the cleaning method not only needs to increase the cost brought by purchasing the chemical reagents; moreover, the used chemical reagents may react with the material on the surface of the aluminum-clad steel wire, for example, the aluminum layer on the surface of the aluminum-clad steel wire is lost, and the service life of the aluminum-clad steel wire is affected; finally, chemical agents may also pose hazards to operators or the environment.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a corrosion-resistant aluminium package copper wire surface cleaning device avoids producing the unnecessary damage to the aluminium package copper wire in the cleaning process, and can not the polluted environment or influence that operating personnel is healthy.
The utility model provides a corrosion-resistant aluminum-clad steel wire surface cleaning device, which comprises an erasing area and a washing area; the washing area is positioned behind the erasing area, and the erasing area is provided with a flexible annular device through which the aluminum-clad steel wire passes; the flushing area comprises a first flushing area and a second flushing area positioned behind the first flushing area, the first flushing area is provided with a spray nozzle capable of outputting high-temperature and high-pressure steam, and the first flushing area further comprises a steam generator, a temperature controller and a pressure controller; and the second flushing area is provided with a spraying device capable of outputting normal-temperature liquid.
Further, the wiping section exerts an adjustable force on the aluminum-clad steel wire, the adjustable force increasing with increasing operating speed of the aluminum-clad steel wire.
Further, the adjustable force increases with the running speed of the aluminum-clad steel wire.
Furthermore, the temperature of the steam prepared by the steam generator is 180-200 ℃, and the pressure is 10-20Kg/cm 2 。
Further, the first washing area further comprises 3 injection nozzles which are 120 degrees to each other and are used for injecting steam prepared by the steam generator to the aluminum-clad steel wires.
Further, the second flushing area comprises a rinsing bath and a spraying device, and the spraying device is arranged above the rinsing bath.
Furthermore, the second flushing area also comprises a booster pump for controlling the water pressure of the water used by the spraying device.
Furthermore, the second flushing area further comprises a residue filtering device, and the residue filtering device is arranged at the bottom of the water washing tank.
Furthermore, the surface cleaning device for the corrosion-resistant aluminum-clad steel wire further comprises a drying area, and the drying area is located behind the second washing area and used for drying the passing aluminum-clad steel wire.
The utility model provides a corrosion-resistant aluminium package copper wire surface cleaning device is including erasing district and flushing zone, first-selected carries out physics through erasing the district and erases the washing to the greasy dirt on aluminium package copper wire surface, then through the high temperature high pressure steam of first flushing zone output, second flushing zone output normal atmospheric temperature liquid washs aluminium package copper wire. The wiping area can be used for adjusting the force applied to the aluminum clad steel wire as required, so that oil stains on the surface of the aluminum clad steel wire can be effectively removed, the cleaning process is more intelligent, and the effect is better. In addition on the basis of erasing the operation of district, the utility model provides a corrosion-resistant aluminium clad steel wire surface cleaning device can also utilize the high temperature high pressure steam of first flushing area output to wash the aluminium clad steel wire, and the softening is dissolved to greasy dirt such as lubricating oil to the principle of the usable thermolysis of high temperature high pressure steam, carries out the first time and washes, later further washes through the normal atmospheric temperature liquid of second flushing area output to greatly increased flushing efficiency. Generally, the utility model provides a corrosion-resistant aluminium package copper wire surface cleaning device need not to use chemical reagent like traditional belt cleaning device, and the harm to aluminium package copper wire's loss and to the environment human body etc. that can the significantly reduced chemical reagent brought.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is the utility model discloses corrosion-resistant aluminium-clad steel wire surface cleaning device schematic diagram that the embodiment provided.
An icon: 100-an erase zone; 200-a rinsing zone; 210-a first rinsing zone; 212-a steam generator; 214-a temperature controller; 216-a pressure controller; 218-a spray nozzle; 220-a second rinsing zone; 222-a booster pump; 224-a water washing tank; 226-a spray device; 228-a residue filtration unit; 300-drying area; 400-reel; 500-a storage device; 600-aluminum clad steel wire.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a pair of corrosion-resistant aluminium package copper wire surface cleaning device, including erasing district 100 and flushing area 200. The erasing area 100 is provided with a flexible annular device, the aluminum-clad steel wire penetrates through the flexible annular device, the flexible annular device can apply holding force to the steel wire so as to remove oil stains, and the erasing area 100 can apply adjustable force to the aluminum-clad steel wire 600 so as to remove the oil stains on the surface of the aluminum-clad steel wire 600; the rinsing zone 200 is located after the erasing zone 100 and includes a first rinsing zone 210 and a second rinsing zone 220 located after the first rinsing zone 210. The first flushing area 210 is provided with a spray nozzle 218 capable of outputting high-temperature and high-pressure steam, and the second flushing area 220 is provided with a spray device 226 capable of outputting normal-temperature liquid.
The utility model provides a corrosion-resistant aluminium package copper wire surface cleaning device is including erasing district 100 and flushing zone 200, first-selected carries out physics through erasing district 100 and erases the washing to the greasy dirt on aluminium package copper wire 600 surface, then through the high temperature high pressure steam of first flushing zone 210 output, second flushing zone 220 output normal atmospheric temperature liquid washs aluminium package copper wire 600. The wiping area 100 can be adjusted according to the need to apply force to the aluminum-clad steel wire 600, so that oil stains on the surface of the aluminum-clad steel wire 600 can be effectively removed, the cleaning process is more intelligent, and the effect is better. In addition on the basis of erasing 100 operations in district, the utility model provides a corrosion-resistant aluminium package copper wire surface cleaning device can also utilize the high temperature high pressure steam of first flushing zone 210 output to wash aluminium package copper wire 600, and the principle of the usable thermal decomposition of high temperature high pressure steam dissolves greasy dirt such as lubricating oil and softens, carries out the first time and washes, later further washes through the normal atmospheric temperature liquid of second flushing zone 220 output, greatly increased flushing efficiency. Generally, the utility model provides a corrosion-resistant aluminium package copper wire surface cleaning device need not to use chemical reagent like traditional belt cleaning device, can the chemical reagent that significantly reduces bring to aluminium package copper wire 600 the loss and to the harm of environment human etc..
In one embodiment, the adjusting force can be increased with the increase of the operating speed of the al-clad steel wire 600, that is, when the operating speed of the cleaning device on the al-clad steel wire 600 is increased, the adjustable force applied by the erasing section 100 on the al-clad steel wire 600 is also increased, so as to increase the friction between the two, enhance the cleaning effect, and prevent the operation effectiveness of the erasing section 100 from being reduced due to the increase of the operating speed of the al-clad steel wire 600.
In one embodiment, the wiping area 100 may be a flexible ring-shaped device disposed around aluminum-clad steel wire 600. Adopt the mode that the annular set up, can carry out the omnidirectional parcel to aluminium package copper wire 600, avoid appearing the dead angle in the cleaning process, cause and wash phenomenon such as not thorough, it adopts flexible material to make to erase district 100 in addition, can further reduce erasing the in-process to the physical damage on aluminium package copper wire 600 surface, especially to the less aluminium package copper wire 600 of surface hardness, for example aluminium package steel product, adopt flexible material can effectively avoid the mechanical scratch damage to the outer aluminium of aluminium package steel, influence the life of aluminium package copper wire, reduce the probability of occurrence of wastrel, can save manufacturing cost to a certain extent.
In one embodiment, the first rinse zone 210 may include a steam generator 212, a temperature controller 214, and a pressure controller 216. The steam generator 212 is used for preparing high-temperature high-pressure steam, and can heat cold water to instantly expand and vaporize the cold water, so that high-temperature high-pressure steam is generated to clean the aluminum-clad steel wire 600; a temperature controller 214 for adjusting the temperature of the high-temperature and high-pressure steam generated by the steam generator 212 according to the requirement; and the pressure controller 216 may adjust the pressure of the high temperature, high pressure steam produced by the steam generator 212 as needed. The steam generator 212, the temperature controller 214 and the pressure controller 216 are cooperatively controlled to produce high-temperature high-pressure steam with desired temperature and pressure.
Optionally, the steam generator can be used for preparing steam at 180-200 deg.C and 10-20Kg/cm 2 . Specifically, the steam temperature can be 180 deg.C, 185 deg.C, 190 deg.C, 195 deg.C, 200 deg.C; the pressure may be 10Kg/cm 2 、13Kg/cm 2 、15Kg/cm 2 、17Kg/cm 2 、20Kg/cm 2。 . In practical application, the temperature and pressure can be reasonably selected according to the type, the amount and other factors of the oil stains, so that the cleaning effect is ensured, and meanwhile, the production energy consumption is reduced.
In one embodiment, the first washing zone 210 further comprises a spray nozzle 218, and the spray nozzle 218 can spray the steam prepared by the steam generator 212 to the aluminum-clad steel wire 600. The number of the spray nozzles 218 may be one or more, and is set according to actual needs. Preferably, the number of spray nozzles 218 is 3. Preferably, 3 spray nozzles 218 are arranged at 120 ° with respect to each other around the aluminum-clad steel wire 600, so as to achieve the purpose of cleaning the aluminum-clad steel wire 600 in all directions without dead angles while reducing the cost as much as possible.
In one embodiment, the second rinse zone 220 includes a rinse tank 224, a spray 226, wherein the spray 226 is disposed above the rinse tank 224. The spraying device 226 can spray and wash the surface of the aluminum-clad steel wire 600, and the washed washing water flows into the washing tank 224 below.
In one embodiment, the second washing area 220 further comprises a booster pump 222, and the booster pump 222 can control the water pressure of the water used by the spray device 226, so that the pressure of the washing water sprayed by the spray device 226 onto the surface of the aluminum-clad steel wire 600 is increased, thereby increasing the cleaning power for oil stains on the surface of the aluminum-clad steel wire 600.
In one embodiment, the second rinsing area 220 further includes a residue filtering device 228, and the residue filtering device 228 may be disposed at the bottom of the rinsing tank 224 and used for filtering residues of the rinsing water in the rinsing tank 224, so as to facilitate the reuse or recycling of the rinsing water.
In one embodiment, the apparatus for cleaning the surface of the corrosion-resistant aluminum-clad steel wire further comprises a drying zone 300, the drying zone 300 is located after the second washing zone 220, and the drying zone 300 can perform a drying treatment on the surface of the aluminum-clad steel wire 600 passing through after the cleaning is completed.
Optionally, corrosion-resistant aluminium-clad steel wire surface cleaning device still includes take-up 500, accomodates the arrangement to the aluminium-clad steel wire 600 after wasing the stoving, conveniently stores the transportation. Optionally, corrosion-resistant aluminium package copper wire surface cleaning device front portion still is provided with reel 400, accomodates the arrangement to aluminium package copper wire 600 before wasing, conveniently carries.
To the utility model provides a corrosion-resistant aluminium package copper wire surface cleaning device carries out the instruction for use, and concrete use is as follows:
after the aluminum-clad steel wire 600 comes out of the winding drum 400, the flexible ring device in the erasing area 100 can increase the holding power to the aluminum-clad steel wire 600 according to the increase of the running speed of the aluminum-clad steel wire 600 in the process, and effectively remove a part of oil stains such as lubricating oil and the like; then the aluminum-clad steel wire 600 enters a washing area 200, high-temperature and high-pressure steam is sprayed to the surface of the aluminum-clad steel wire 600 by three spraying nozzles 218 which are 120 degrees with each other in the first washing area 210, oil stains on the surface of the aluminum-clad steel wire 600 are softened and washed, and then the aluminum-clad steel wire enters a second washing area 220 to be sprayed and washed by a spraying device 226, so that residual oil stains are removed; then, the washed aluminum-clad steel wire 600 enters a drying area 300, and the drying area 300 dries the moisture and the like on the surface of the aluminum-clad steel wire 600; and finally, the processed aluminum-clad steel wires 600 are stored and sorted through a take-up device 500.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (8)
1. A corrosion-resistant aluminum-clad steel wire surface cleaning device comprises an erasing area and a washing area; the washing area is positioned behind the erasing area, and the erasing area is provided with a flexible annular device through which the aluminum-clad steel wire passes; the flushing area comprises a first flushing area and a second flushing area positioned behind the first flushing area, the first flushing area is provided with a spray nozzle capable of outputting high-temperature and high-pressure steam, and the first flushing area further comprises a steam generator, a temperature controller and a pressure controller; and the second flushing area is provided with a spraying device capable of outputting normal-temperature liquid.
2. The apparatus of claim 1, wherein said wiping area applies an adjustable force to said aluminum-clad steel wire, said adjustable force increasing with increasing operating speed of said aluminum-clad steel wire.
3. The apparatus for cleaning the surface of corrosion-resistant aluminum-clad steel wire according to claim 1, wherein the steam generated by said steam generator is at a temperature of 180-200 ℃ and a pressure of 10-20Kg/cm 2 。
4. The corrosion-resistant aluminum-clad steel wire surface cleaning device according to claim 1 or 3, wherein said first washing zone further comprises 3 spraying nozzles at 120 ° to each other, said spraying nozzles being used to spray steam generated by said steam generator to said aluminum-clad steel wire.
5. The corrosion-resistant aluminum-clad steel wire surface cleaning device as recited in claim 1, wherein the second washing area comprises a rinsing bath and a spraying device, and the spraying device is arranged above the rinsing bath.
6. The apparatus for cleaning the surface of an anticorrosion aluminum-clad steel wire as recited in claim 5, wherein said second flushing zone further comprises a booster pump for controlling a water pressure of water used by said spraying means.
7. The apparatus for cleaning the surface of a corrosion-resistant aluminum-clad steel wire according to claim 5 or 6, wherein the second washing zone further comprises a residue filtering device, and the residue filtering device is arranged at the bottom of the washing tank.
8. The apparatus for cleaning the surface of a corrosion-resistant aluminum-clad steel wire according to claim 1, further comprising a drying zone located after the second washing zone for drying the passing aluminum-clad steel wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222471223.9U CN217888793U (en) | 2022-09-19 | 2022-09-19 | Corrosion-resistant aluminum-clad steel wire surface cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222471223.9U CN217888793U (en) | 2022-09-19 | 2022-09-19 | Corrosion-resistant aluminum-clad steel wire surface cleaning device |
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| Publication Number | Publication Date |
|---|---|
| CN217888793U true CN217888793U (en) | 2022-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222471223.9U Active CN217888793U (en) | 2022-09-19 | 2022-09-19 | Corrosion-resistant aluminum-clad steel wire surface cleaning device |
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| Country | Link |
|---|---|
| CN (1) | CN217888793U (en) |
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- 2022-09-19 CN CN202222471223.9U patent/CN217888793U/en active Active
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