CN207495222U - A kind of processing equipment of the wire rod after drawing soft annealing - Google Patents
A kind of processing equipment of the wire rod after drawing soft annealing Download PDFInfo
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- CN207495222U CN207495222U CN201721542819.6U CN201721542819U CN207495222U CN 207495222 U CN207495222 U CN 207495222U CN 201721542819 U CN201721542819 U CN 201721542819U CN 207495222 U CN207495222 U CN 207495222U
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Abstract
A kind of processing equipment of the wire rod after drawing soft annealing, a kind of processing equipment of the wire rod after drawing soft annealing, the wire paying-off device, mechanical derusting device, electrolytic phosphating device and the finish draw take-up that are set gradually from front to back according to technological process and control device, after equipment is to wire rod peeling derusting, in Surface Creation phosphating coat.The method that the utility model is derusted using the machine barking of ceramic balls roll cast and belt sanding, do not generate pickling waste waters, greatly reduce the pollution of environment, it do not damage, scratch wire surface, greatly improve the surface quality of steel finish draw, simultaneously, the utility model carries out the electrolytic phosphating of wire rod by the way of various sensor integrations, the control of PLC real-time closed-loops, meets the needs of different phosphatization film thickness, different wire products, the multifunctional usage of production line is substantially increased, utilization rate of equipment and installations is greatly improved.
Description
Technical field
The utility model is related to steel wire wire rod processing technology field, more particularly to a kind of wire rod after drawing soft annealing
Processing equipment.
Background technology
By drawing, soft annealing treated cold-heading process wire wire rod, surface texturisation is very soft, is easily drawn
Wound, damage, the drawing amount of cold-heading wire rod is small, and the draft of drawing is small, generally 5%~10%.This kind of steel wire is different from Hot Line
Material and the process wire after heat treatment are peeled off using idler wheel, brushing floats the machine barking derusting mode meeting of rust seriously
It scratches, damage wire surface, so as to influence final finishing drawing surface quality.
The steel wire surface of soft annealing has one layer of slight oxidation skin, and the steel wire after annealing is exposed to the atmosphere for a long time
It can be by corrosion.And these slight oxidation skins and surface corrosion can scratch mold and steel wire surface in finishing drawing, steel surface
Corrosion can equally influence the quality that follow-up wire rod does finishing drawing or surface treatment, therefore the slight oxygen of steel wire surface must be removed before drawing
Change skin and corrosion layer, and coat suitable coating.Mostly using pickling, high temperature phosphorization treatment process, which can produce general enterprises
Raw a large amount of acid waste water, waste residue and exhaust gas, not only cause environment serious pollution, and later stage environmental protection treatment expense also compares
Costly.Since steel are through overpickling, remaining acid solution equally can corrode steel in itself, there is certain shadow to the quality of wire rod
It rings.
In whole line traffic control, general enterprises are real to the processes such as wire feed, pickling or machine barking derusting, electrolytic phosphating, take-up
Row controls respectively.In actual production, if after some part is needed to adjust or be broken down, to the steel wire speed of service and electrolysis phosphorus
Changing power cannot control in real time, and the phosphatization layer thickness of steel surface can change, and the speed of rear road drawing is also a gradual change
Process, the at the uniform velocity drawing that can not be done, Gu in parkerizing process, the thickness of phosphating coat is also non-uniform, this is to rear road
Drawing can have a huge impact.
Utility model content
The utility model will solve problem of the prior art, provide a kind of processing of the wire rod after drawing soft annealing and set
Standby, peeling derusting does not generate pickling waste waters, does not damage, scratches wire surface, greatly reduces the pollution of environment, improves steel essence
The surface quality of drawing solves the problems, such as that wire rod causes phosphating coat in uneven thickness due to drawing speed is uneven.
In order to achieve the above objectives, the technical solution adopted in the utility model is as follows：
A kind of processing equipment of the wire rod after drawing soft annealing, the line set gradually from front to back according to technological process
Material actinobacillus device, mechanical derusting device, electrolytic phosphating device and finish draw take-up and control device.Wherein：The wire paying-off
Device includes pay off rack, unwrapping wire control and brake gear and wire straightening and active wire feeder；The mechanical derusting device
Including ceramic balls roll cast device and belt sander derusting and cleaner；The electrolytic phosphating device include electrolytic phosphating slot,
Power generator, rinsing bowl, water process phosphating solution retracting device and soap tank and drying unit；The finish draw take-up and control
Device processed includes guide wire apparatus, finish draw die device, wire drawing admission machine and automaton.Wire rod is released from pay off rack, is arrived
Wire drawing admission machine completes take-up, and equipment is controlled by automaton, is received with wire straightening and active wire feeder and wire drawing
Line machine is as power source.
Preferably, wire straightening and active wire feeder include two groups of orthogonal alignment rolling wheels, active wire feed rolls
And motor.
Preferably, the ceramic balls roll cast device includes dismountable ceramic balls keeping body, is placed in ceramic balls
Ceramic balls and ceramic balls keeping body rotating mechanism in keeping body, ceramic balls keeping body rotating mechanism control ceramic balls
The rotation of keeping body.Ceramic balls road is designed in ceramic balls keeping body, can ceramic balls be replaced according to the diameter of wire rod
Keeping body, to replace the ceramic balls of different-diameter, the ceramic balls keeping body rotating mechanism of driving ceramic balls keeping body can
Stepless time adjustment, to meet different size wire rod and the non-uniform closed-loop control of wire rod drawing speed.
Preferably, the belt sander derusting and cleaner include belt sander, abrasive band trimming device and cleaner, sand
Abrasive band that can be in dressing belt sander with trimming device.Belt sander, can be according to the speed line of wire rod drawing speed by signal transmission
Property closed-loop control abrasive band rotary speed, abrasive band is after some cycles are used, by the automatic dressing abrasive band of abrasive band trimming device, so as to
Ensure the quality of wire rod derusting, rust of the cleaner for collecting under removing is considered to be worth doing.
Preferably, the electrolytic phosphating slot and soap tank and drying unit have heating system, temperature control system and solution
Concentration detection system.
Preferably, the electrolytic phosphating slot, rinsing bowl, soap tank and drying unit include washing lotion slot setting up and down
With reservoir, the circulatory system and air blowing device of liquid are recycled.Liquid, air-blowing can be recycled in each groove body
Device reduces the liquid carrying amount of steel wire wire rod, prevents from mutually polluting between tank liquor.
Preferably, the automaton includes several sensors, PLC system, communication module and control panel, lead to
Cross automated programming and data transmission, translation-protocol, realize to wire straightening and active wire feeder, ceramic balls roll cast device,
The automated closed-loop control of the processing equipments such as mechanical derusting and cleaner, power generator, wire drawing admission machine.
Preferably, the electrolytic phosphating slot, rinsing bowl, soap tank and drying unit groove body use exhausting sealing with
Prevent sour gas from escaping and polluting environment.
A kind for the treatment of process of the wire rod after drawing soft annealing, based on above-mentioned processing equipment, treatment process steps are such as
Under：
Step 1, according to gauge or diameter of wire and phosphating coat thickness requirement, in the control panel arrange parameter of automaton,
Parameter includes the motor speed of active wire feeder, the motor speed of ceramic balls roll cast device, the rotating speed of belt sander, power supply hair
The size of generating apparatus output current and the motor speed of wire drawing admission machine.
Step 2 operates each motor of control panel control of automaton and the unlatching of power generator；
Steel wire wire rod after step 3, pay off rack unwrapping wire is straightened by unwrapping wire control and brake gear and active wire feeder
It is sent into mechanical derusting device afterwards.
Step 4, the steel wire wire rod priority of alignment, will by ceramic balls roll cast device and belt sander derusting and cleaner
The oxide skin and iron rust of steel wire wire surface are sent into electrolytic phosphating device after being removed clean.
Step 5, clean steel wire wire rod enter electrolytic phosphating slot and carry out phosphatization, in one layer of phosphoric acid of steel wire wire rod Surface Creation
Rinsing bowl is sent into after salt film.
Steel wire wire rod after step 6, electrolytic phosphating carries out the cleaning of steel wire wire rod alramenting liquid in rinsing bowl.
Steel wire wire rod after step 7, cleaning carries out saponification coating and drying by soap tank and drying unit, subsequently enters
Finish draw take-up and control device.
Steel wire wire rod after step 8, saponification drying is being received after guide wire apparatus and finish draw die device finish draw by wire drawing
Line machine completes take-up.
Preferably, during electrolytic phosphating, using clean steel wire wire rod as cathode, set in electrolytic phosphating slot
Plate for anode, and steel wire wire rod is not contacted with plate.
Preferably, according to the speed of finish draw take-up, by the rotating speed and power supply of PLC auto linear closed loops control directly each motor
The size of current of generating means output, wherein the thickness of the phosphate layer generated is 5-20g/m2。
Preferably, phosphatization layer thickness and steel wire wire specification pass through in automaton according to needed for steel wire wire rod
PLC system adjustment size of current or steel wire wire rod wire feed rate, the more big then electric current of steel wire wire specification is bigger or wire feed is fast
Degree is slower, and the phosphate coating thickness requirement the thick then bigger or wire feed rate is slower by electric current, can specifically be looked by process parameter table
Obtain relevant parameter.
Preferably, in wire rod processing procedure, electrolytic phosphating slot, rinsing bowl, soap tank and drying unit are monitored in real time
Groove body in liquid parameters, and realize automatic replace.And wire rod is blown away before groove body submitting by air blowing device
The liquid of remained on surface.
The beneficial effects of the utility model are：1. the utility model is using ceramic balls roll cast and the machine of belt sanding
The method of tool peeling derusting, compared with original pickling to remove oxide derusting method, does not generate pickling waste waters, greatly reduces
The pollution of environment；It peels off, compared with the machine barking of brushing derusting mode with idler wheel, does not damage, scratches wire surface, greatly
The big surface quality for improving steel finish draw.
2. the utility model carries out the electrolysis of wire rod by the way of various sensor integrations, the control of PLC real-time closed-loops
Phosphatization.It is fed back by various collecting sensor signals, communications, PLC programming Controls, each signal real-time closed-loop, according to line
The velocity interpolation of material drawing automatically controls, certainly to the parameters such as speed, the electrolytic phosphating power size of wire rod mechanical derusting
Linear adjustment intervenes adjusting parameter without thinking, can solve wire rod and phosphatization film thickness is caused due to drawing speed is uneven not
The problem of uniform, the effective influence reduced to rear road drawing, so as to improve wire rod finish draw quality.
3. the labor intensity for greatly reducing people and the various risks caused by the reason of people, so as to fulfill automatic, intelligence, ring
The wire rod continuous production of guarantor.
4. can meet the needs of different phosphatization film thickness, different wire products by PLC programmings and Linear Control, carry significantly
The high multifunctional usage of production line, is greatly improved utilization rate of equipment and installations.
Description of the drawings
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the structure diagram of wire rod actinobacillus device in the utility model；
Fig. 3 is the structure diagram of mechanical derusting device in the utility model；
Fig. 4 is the structure diagram of electrolytic phosphating device in the utility model；
Fig. 5 is the structure diagram of finish draw take-up and control device in the utility model；
Fig. 6 is the structure diagram of ceramic balls roll cast device in the utility model.
Serial number in figure：1st, wire paying-off device, 11, pay off rack, 12, unwrapping wire control and brake gear, 13, wire straightening and
Active wire feeder；2nd, mechanical derusting device, 21, ceramic balls roll cast device, 21-1, ceramic balls keeping body, 21-2, ceramics
Ball, 21-3, ceramic balls keeping body rotating mechanism, 22, mechanical derusting and cleaner；3rd, electrolytic phosphating device, 31, electrolysis
Phosphating Slot, 32, power generator, 33, rinsing bowl, 34, water process phosphating solution retracting device, 35, soap tank and drying unit；
4th, finish draw take-up and control device, 41, guide wire apparatus, 42, finish draw die device, 43 wire drawing admission machines, 44, automatically control dress
It puts.
Specific embodiment
The utility model is further described below by specific embodiment and attached drawing.
The embodiment of processing equipment is：As shown in Figure 1, a kind of processing equipment of the wire rod after drawing soft annealing,
Wire paying-off device 1, mechanical derusting device 2, electrolytic phosphating device 3 and the finish draw set gradually from front to back according to technological process
Take-up and control device 4.Wherein, with reference to shown in Fig. 2, wire paying-off device 1 includes pay off rack 11, unwrapping wire control and brake gear
12 and wire straightening and active wire feeder 13.
With reference to shown in Fig. 3 and Fig. 6, mechanical derusting device 2 includes ceramic balls roll cast device 21 and belt sander derusting and removes
Dirt equipment 22.Ceramic balls roll cast device 21 includes dismountable ceramic balls keeping body 211, is placed in ceramic balls keeping body
Ceramic balls 212 and ceramic balls keeping body rotating mechanism 213 in 211, the control pottery of ceramic balls keeping body rotating mechanism 213
The rotation of porcelain ball keeping body 211.Belt sander derusts and cleaner 22 is set including belt sander, abrasive band trimming device and dedusting
Abrasive band standby, that abrasive band trimming device can be in dressing belt sander.
With reference to shown in Fig. 4, electrolytic phosphating device 3 includes electrolytic phosphating slot 31, power generator 32, rinsing bowl 33, water
Handle phosphating solution retracting device 34 and soap tank and drying unit 35；With reference to shown in Fig. 5, finish draw take-up and control device 4 include
Guide wire apparatus 41, finish draw die device 42, wire drawing admission machine 43 and automaton 44.
In addition, electrolytic phosphating slot 31 and soap tank and drying unit 35 have heating system, temperature control system and solution concentration
Detecting system, and electrolytic phosphating slot 31, rinsing bowl 33, soap tank and drying unit 35 include washing lotion slot setting up and down and storage
Liquid bath recycles the circulatory system and air blowing device of liquid.
And automaton 44 includes several sensors, PLC system, communication module and control panel, by compiling automatically
Journey and data transmission, translation-protocol realize the automated closed-loop control to above-mentioned processing equipment.
The treatment process of wire rod after drawing soft annealing according to gauge or diameter of wire and phosphating coat thickness requirement, sets phase
The parameter answered is handled, and specific embodiment is as follows：
Embodiment one
Step 1, by 15#, the program of the wire rod of Φ 10.8mm disk members is found on the control panel, according to process parameter table,
Input the motor speed=400rpm, electrical speed=120rpm of ceramic balls roll cast device 21, abrasive band of active wire feeder 13
Rotating speed=250rpm, 32 electric currents of the power generator=240A of machine and motor speed=600rpm of wire drawing admission machine 43.
Step 2 opens each motor and phosphatization power supply by the automatic opening button on control panel.
Steel wire wire rod after step 3,11 unwrapping wire of pay off rack passes through unwrapping wire control and brake gear 12 and active wire feeder
Mechanical derusting device 2 is sent into after 13 alignments.
Step 4, the steel wire wire rod priority of alignment are by ceramic balls roll cast device 21 and belt sander derusting and cleaner
22, electrolytic phosphating device 3 is sent into after the oxide skin of steel wire wire surface and iron rust are removed clean.
Step 5, clean steel wire wire rod enter electrolytic phosphating slot 31 and carry out phosphatization, in one layer of phosphorus of steel wire wire rod Surface Creation
Rinsing bowl 33 is sent into after hydrochlorate film.
Steel wire wire rod after step 6, electrolytic phosphating carries out the cleaning of steel wire wire rod alramenting liquid in rinsing bowl 33.
Steel wire wire rod after step 7, cleaning carries out saponification coating and drying by soap tank and drying unit 35, then into
Enter finish draw take-up and control device 4.
Step 8, saponification drying after steel wire wire rod after 42 finish draw of guide wire apparatus 41 and finish draw die device by drawing
Silk admission machine 43 completes take-up.
In embodiment one, according to the speed of finish draw take-up, by turning for the straight aforementioned each motor of PLC auto linear closed loops control
The size of current that speed and power generator 32 export, the thickness of phosphate layer is 10-12g/m2.
Embodiment 2
Step 1, by 16MnCr5, the program of the wire rod of 9 mm disks members of Φ is found on the control panel, according to technological parameter
Table, motor speed=520rpm of input active wire feeder 13, electrical speed=150rpm, the sand of ceramic balls roll cast device 21
Motor speed=750rpm of rotating speed=350rpm, 32 electric currents of power generator=200A and wire drawing admission machine 43 with machine.
Step 2 opens each motor and power generator 32 by the automatic opening button on control panel.
Steel wire wire rod after step 3,11 unwrapping wire of pay off rack passes through unwrapping wire control and brake gear 12 and active wire feeder
Mechanical derusting device 2 is sent into after 13 alignments.
Step 4, the steel wire wire rod priority of alignment are by ceramic balls roll cast device 21 and belt sander derusting and cleaner
22, electrolytic phosphating device 3 is sent into after the oxide skin of steel wire wire surface and iron rust are removed clean.
Step 5, clean steel wire wire rod enter electrolytic phosphating slot 31 and carry out phosphatization, in one layer of phosphorus of steel wire wire rod Surface Creation
Rinsing bowl 33 is sent into after hydrochlorate film.
Steel wire wire rod after step 6, electrolytic phosphating carries out the cleaning of steel wire wire rod alramenting liquid in rinsing bowl 33.
Steel wire wire rod after step 7, cleaning carries out saponification coating and drying by soap tank and drying unit 35, then into
Enter finish draw take-up and control device 4.
Step 8, saponification drying after steel wire wire rod after 42 finish draw of guide wire apparatus 41 and finish draw die device by drawing
Silk admission machine 43 completes take-up.
In embodiment two, according to the speed of finish draw take-up, by turning for the straight aforementioned each motor of PLC auto linear closed loops control
The size of current that speed and phosphatization power generator 32 export, the thickness of phosphate layer is 8-10g/m2.
During the electrolytic phosphating of above-mentioned two treatment process embodiment, using clean steel wire wire rod as cathode,
The plate set in electrolytic phosphating slot 31 is anode, and steel wire wire rod is not contacted with plate.Also, according to wire
Phosphatization layer thickness needed for material and steel wire wire specification adjust size of current or steel by the PLC system in automaton 44
The wire feed rate of silk thread material, the more big then electric current of steel wire wire specification is bigger or wire feed rate is slower, and phosphate coating thickness requirement is thicker
It is then bigger or wire feed rate is slower by electric current.
In addition, in wire rod processing procedure, each sensor monitor in real time electrolytic phosphating slot 31, rinsing bowl 33, soap tank and
The parameters of liquid in the groove body of drying unit 34, and realize automatic replace.And wire rod passes through gas before groove body submitting
Blowing apparatus blows away the liquid of remained on surface.
Structure feature the foregoing is merely specific embodiment of the utility model, but the utility model is not limited to
This, the utility model can be used on similar product, and any those skilled in the art is in the field of the utility model, institute
The variation or modification of work are all covered among the scope of the claims of the utility model.
Claims (6)
1. a kind of processing equipment of the wire rod after drawing soft annealing, it is characterised in that：According to technological process from front to back according to
The wire paying-off device of secondary setting（1）, mechanical derusting device（2）, electrolytic phosphating device（3）With finish draw take-up and control device
（4）；
The wire paying-off device（1）Including pay off rack（11）, unwrapping wire control and brake gear（12）With wire straightening and active
Wire feeder（13）；
The mechanical derusting device（2）Including ceramic balls roll cast device（21）With belt sander derusting and cleaner（22）；
The electrolytic phosphating device（3）Including electrolytic phosphating slot（31）, power generator（32）, rinsing bowl（33）, water process
Phosphating solution retracting device（34）With soap tank and drying unit（35）；
The finish draw take-up and control device（4）Including guide wire apparatus（41）, finish draw die device（42）, wire drawing admission machine（43）
And automaton（44）.
2. a kind of processing equipment of wire rod after drawing soft annealing according to claim 1, it is characterised in that：It is described
Ceramic balls roll cast device（21）Including dismountable ceramic balls keeping body（211）, be placed in ceramic balls keeping body（211）It is interior
Ceramic balls（212）With ceramic balls keeping body rotating mechanism（213）, ceramic balls keeping body rotating mechanism（213）Control
Ceramic balls keeping body（211）Rotation.
3. a kind of processing equipment of wire rod after drawing soft annealing according to claim 1, it is characterised in that：It is described
Belt sander derusts and cleaner（22）Including belt sander, abrasive band trimming device and cleaner, abrasive band trimming device can dressing
Abrasive band in belt sander.
4. a kind of processing equipment of wire rod after drawing soft annealing according to claim 1, it is characterised in that：It is described
Electrolytic phosphating slot（31）With soap tank and drying unit（35）With heating system, temperature control system and solution concentration detection system.
5. a kind of processing equipment of wire rod after drawing soft annealing according to claim 4, it is characterised in that：It is described
Electrolytic phosphating slot（31）, rinsing bowl（33）, soap tank and drying unit（35）Include washing lotion slot and reservoir setting up and down,
Recycle the circulatory system and air blowing device of liquid.
6. according to a kind of processing equipment of the wire rod after drawing soft annealing of claim 1-5 any one of them, feature
It is：The automaton（44）Including several sensors, PLC system, communication module and control panel, by compiling automatically
Journey and data transmission, translation-protocol realize the automated closed-loop control to processing equipment.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721542819.6U CN207495222U (en) | 2017-11-17 | 2017-11-17 | A kind of processing equipment of the wire rod after drawing soft annealing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721542819.6U CN207495222U (en) | 2017-11-17 | 2017-11-17 | A kind of processing equipment of the wire rod after drawing soft annealing |
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| CN207495222U true CN207495222U (en) | 2018-06-15 |
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| CN201721542819.6U Active CN207495222U (en) | 2017-11-17 | 2017-11-17 | A kind of processing equipment of the wire rod after drawing soft annealing |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107825264A (en) * | 2017-11-17 | 2018-03-23 | 杭州新坐标科技股份有限公司 | A kind of handling process and equipment of the wire rod after drawing soft annealing |
| CN109848241A (en) * | 2018-12-28 | 2019-06-07 | 芜湖楚江合金铜材有限公司 | It is a kind of high-strength, high-elastic to take the auxiliary preparation method with wire rod |
| CN112695363A (en) * | 2020-12-31 | 2021-04-23 | 江苏泰源钢缆有限公司 | Environment-friendly phosphating treatment method for galvanized steel strand front wire rod |
| TWI744652B (en) * | 2019-06-21 | 2021-11-01 | 國聯機械實業股份有限公司 | Environmental protection rust removal process for metal wire |
| CN113981425A (en) * | 2021-09-30 | 2022-01-28 | 浙商中拓集团(浙江)新材料科技有限公司 | System and method for processing sleeve material |
-
2017
- 2017-11-17 CN CN201721542819.6U patent/CN207495222U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107825264A (en) * | 2017-11-17 | 2018-03-23 | 杭州新坐标科技股份有限公司 | A kind of handling process and equipment of the wire rod after drawing soft annealing |
| CN107825264B (en) * | 2017-11-17 | 2024-01-16 | 杭州新坐标科技股份有限公司 | Wire rod treatment process and device after drawing softening annealing |
| CN109848241A (en) * | 2018-12-28 | 2019-06-07 | 芜湖楚江合金铜材有限公司 | It is a kind of high-strength, high-elastic to take the auxiliary preparation method with wire rod |
| TWI744652B (en) * | 2019-06-21 | 2021-11-01 | 國聯機械實業股份有限公司 | Environmental protection rust removal process for metal wire |
| CN112695363A (en) * | 2020-12-31 | 2021-04-23 | 江苏泰源钢缆有限公司 | Environment-friendly phosphating treatment method for galvanized steel strand front wire rod |
| CN113981425A (en) * | 2021-09-30 | 2022-01-28 | 浙商中拓集团(浙江)新材料科技有限公司 | System and method for processing sleeve material |
| CN113981425B (en) * | 2021-09-30 | 2024-01-16 | 浙商中拓集团(浙江)新材料科技有限公司 | Processing system and method for sleeve material |
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