CN218826678U - Capacitor production device - Google Patents

Abstract

The utility model discloses a capacitor production device, which comprises an operation platform, an impregnation machine and a material tray supply module; the impregnation machine is arranged on the operation platform, and the impregnation machine includes an impregnation liquid tank, a tray frame, and a tray lifting module , the tray frame is set in the immersion tank, the tray lifting module is connected to the immersion tank; the tray supply module is set on one side of the work platform, and is connected with the impregnation Machine alignment, through the structural design and cooperation of the impregnation machine and the tray supply module, it can realize fast, efficient and fully automatic loading and impregnation, with a high degree of automation, which can effectively improve production efficiency, reduce production costs, and high impregnation efficiency , The impregnation quality is good, the energy consumption is low, and it will not cause pollution to the environment, and it is arranged reasonably on the work platform to avoid the waste of excess space for the machine device, which is conducive to the layout of the workshop.

Description

Capacitor production device

technical field

The utility model relates to the technology in the field of capacitor production devices, in particular to a capacitor production device that adopts material trays for mass production.

Background technique

In today's electronic products, capacitors have become an essential component in these electronic products. Therefore, the method of mass producing capacitors is also one of the mainstream trends in related industries. For the production process of electrolytic capacitors, the impregnation process is an important part of the production process of electrolytic capacitors.

Impregnation processing is to use impregnating liquid, and use certain means to infiltrate the impregnating liquid into the required parts, so that the parts can achieve certain special functions. In the prior art, the impregnation process generally manually loads the capacitor cores into the mesh belt in batches. A certain amount of capacitor cores of the same type and specification need to be collected and put into the impregnation pot together for impregnation. After the impregnation is completed Dry it again to shake off the excess electrolyte, and then the staff will take the capacitor core out of the impregnation pot, and then proceed to the next step. This kind of manual loading and unloading has the disadvantages of long impregnation time, low efficiency, poor quality

certificate, high energy consumption, and certain secondary pollution to the impregnation liquid.

Later, an electrolytic capacitor impregnation machine appeared on the market, such as CN208256485U, which includes a frame, and the frame is provided with automatic screening of capacitor cores, a feeding mechanism, a material storage mechanism, an upper and lower impregnation cylinder, a vacuum filtration system, and an electrolyte storage Supply system, the automatic screening is equipped with a vibrating plate, linear flat feeding, and material retaining clips, the feeding mechanism is set at the rear of the flat feeding and can move the capacitor core into the storage fixture, and the storage Clamping and opening material clamping device; the upper and lower impregnation tanks are set above the frame, and the left and right arrangements are switched by cylinder translation. The vacuum filtration system is equipped with a gas-liquid separation tank, valves, and pipelines to connect to the vacuum pump. The electrolyte liquid storage system described above is equipped with an electrolyte tank, a heating rod, pipelines, valves, and a pressurizing valve, which provide a new system that can complete screening, flat feeding and discharging, and feeding pinch feeding after adding capacitor core materials. , material storage clip storage material, impregnated capacitor core, deliquified after impregnated, and discharged to the next process machine. The whole process reduces manual participation, effectively reduces labor costs, and improves product performance and life. However, its functional parts are on the equipment. The rationality of the layout is still not ideal. Due to the large number of stations, the entire equipment is relatively large, and it is difficult to further reduce it. A large space needs to be reserved, resulting in a large space occupation in the workshop, which is not conducive to the layout and management of the workshop.

Therefore, it is necessary to study a new technical solution to solve the above problems.

Utility model content

In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide a capacitor production device, which can realize fast, efficient and fully automatic production through the structural design and cooperation of the impregnating machine and the tray supply module. Complete material loading and impregnation, high degree of automation, can effectively improve production efficiency, reduce production costs, high impregnation efficiency, good impregnation quality, low energy consumption, and will not cause pollution to the environment, and its layout on the operation platform is reasonable, Conducive to workshop layout.

In order to achieve the above object, the utility model adopts the following technical solutions:

A capacitor production device, comprising a working platform, an impregnation machine and a tray supply module; The rack is arranged in the immersion tank, the tray lifting module is connected to the immersion tank; the tray supply module is arranged on one side of the working platform and aligned with the impregnation machine.

As a preferred solution, the tray supply module includes a tray lifting mechanism, which is connected to the working platform, and the tray lifting mechanism includes a lifting motor, and the lifting motor is arranged in the working platform.

As a preferred solution, the tray supply module includes a plurality of brackets and an optical positioning mechanism, the brackets define an accommodating space for the discharging tray, and the optical positioning mechanism is used to detect tray height, the optical positioning mechanism is connected to the tray lifting mechanism through communication.

As a preferred solution, the capacitor production device also includes at least one tray, wherein the size of the tray matches the impregnation machine and the tray supply module, so that the impregnation machine is used to receive the The tray is supplied to the tray of the module.

As a preferred solution, the contours of the tray and the impregnation tank are both rectangular, so that when the tray is placed in the impregnation tank, the tray frame is used to support the frame of the tray .

As a preferred solution, the impregnation machine includes an observation window, and the observation window is arranged on the side wall of the short rectangular side of the impregnation tank.

As a preferred solution, the tray has grooves arranged on its frame.

As a preferred solution, the outline of the tray is rectangular, and the grooves are arranged along the long sides of the tray.

As a preferred solution, the capacitance generating device further includes a carrying bar, wherein opposite ends of the carrying bar are detachably embedded in the groove.

As a preferred solution, the capacitor production device also includes a tray wiping module, the tray wiping module is set on the work platform, and the impregnation machine is located between the tray supply module and the tray wiping module. between modules.

Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it is mainly through the structural design and cooperation of the impregnating machine and the tray supply module. The impregnating machine includes an impregnating Liquid tank, tray frame, and tray lifting module, the tray lifting module is connected to the dipping tank, and the tray supply module is aligned with the impregnation machine, which can realize fast, efficient, and fully automatic loading And impregnation, high degree of automation, can effectively improve production efficiency, reduce production costs, high impregnation efficiency, good impregnation quality, low energy consumption, and will not cause pollution to the environment, and its reasonable layout on the operation platform to avoid machine installation Waste of extra space is conducive to workshop layout.

In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

Description of drawings

Fig. 1 is the three-dimensional schematic diagram of the capacitor production device of the embodiment of the present utility model;

Fig. 2 is the structural representation of the tray supply module of the embodiment of the utility model;

Fig. 3 is a structural diagram of the material tray of the embodiment of the utility model (empty tray state);

Fig. 4 is a structural diagram of the material tray of the embodiment of the utility model (full tray state);

Fig. 5 is a perspective view of the loading tray of the impregnating machine according to the embodiment of the present invention;

FIG. 6 is a three-dimensional schematic diagram of a tray wiping module according to an embodiment of the present invention.

Explanation of the accompanying drawings:

100: Capacitor production device

110: Working platform

120: impregnation machine

122: Dip tank

124: Disk rack

126: Tray lifting module

128: Observation window

130: Tray supply module

132: bracket

134: Tray Lifting Mechanism

136: Optical positioning mechanism

140: Tray Wiping Module

142: Drop Area

150: tray

152: Trolley

154: Groove

156: Carrier bar.

Detailed ways

Please refer to Fig. 1 to Fig. 6, which shows the specific structure of the embodiment of the present utility model.

In the description of the present utility model, it should be noted that, for orientation words, if there are terms such as "up", "down", "front", "back", "left", "right", etc. indicating the orientation and positional relationship as The orientation or positional relationship shown based on the drawings or during normal wearing and use is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and operation, and should not be construed as limiting the specific protection scope of the present utility model.

Please refer to FIG. 1 first. FIG. 1 is a perspective view showing a capacitor production device 100 according to some embodiments of the present invention. In this embodiment, a capacitor production device 100 is provided, which is suitable for optimizing the impregnation process in the production process by changing the structure of the device, so that the impregnation process can be performed in a fast and stable manner to meet the conditions of automatic mass production. The capacitor production device 100 includes a working platform 110 , an impregnation machine 120 , a tray supply module 130 and a tray wiping module 140 .

The work platform 110 may have an accommodating space, for example, mechanism devices, transmission devices, process materials, and process semi-finished products may be placed in the accommodating space. The impregnation machine 120 is set on the working platform 110 . The tray supply module 130 is disposed on one side of the working platform 110 . The tray wiping module 140 is set on the working platform 110 .

Please refer to FIG. 1 and FIG. 2 again. FIG. 2 is a three-dimensional schematic diagram showing the tray supply module 130 of the capacitor production device 100 according to some embodiments of the present invention. The tray supply module 130 may be used to supply trays 150 to the impregnation machine. The tray 150 can carry unfinished capacitors to be sent to the impregnation machine 120 for the impregnation process. The structural features of the tray 150 will be provided later.

The tray supply module 130 includes a plurality of supports 132 , a tray lifting mechanism 134 and an optical positioning mechanism 136 . The bracket 132 can define the accommodating space of the discharge tray. A plurality of trays 150 can be transported by a trolley 152 . Specifically, multiple trays 150 can be stacked sequentially and stacked on the trolley 152 . The trolley 152 stacked with a plurality of trays 150 can be sent into the tray accommodating space.

The optical positioning mechanism 136 can be used to detect whether there is a target detection object in the accommodating space of the tray. For example, the optical positioning mechanism 136 may include an optical transmitting end and an optical receiving end for positioning the trolley 152 and the trays 150 stacked thereon. In this embodiment, the positioning further includes detecting the height of the trays 150 in the tray accommodating space, so as to determine whether the plurality of trays 150 are at the expected target height.

The tray lifting mechanism 134 can be connected to the working platform 110 so as to use the working platform 110 as a supporting point, so as to adjust the height of the plurality of trays 150 . For example, the tray lifting mechanism 134 may have a frame capable of supporting a tray 150 , and further include a lift motor, wherein the lift motor may be disposed in the working platform 110 . By controlling the horizontal height of the bracket through the lifting motor, multiple trays 150 can be lifted up and separated from the trolley 152 . The tray lifting mechanism 134 can communicate with the optical positioning mechanism 136 so that it can have a linkage relationship during the operation process.

In this embodiment, during the specific operation process, the trolley 152 stacked with a plurality of trays 150 can be sent into the tray accommodating space; and then the optical positioning mechanism 136 is used to detect whether the trolley 152 enters. If it is confirmed that the trolley 152 enters, the tray lifting mechanism 134 is triggered to lift the tray 150 to the positioning point, wherein the specific position of the positioning point can be defined by the optical positioning mechanism 136 . For example, the setting method of the positioning point may be defined or established when the height of the tray 150 changes, causing the optical positioning mechanism 136 to receive the optical change. The tray 150 at the positioning point can wait for the gripping of the conveying arm, and it can be sent to the impregnation machine 120 after being gripped. At the end of the specific operation process, all the trays 150 will be sent to the impregnation machine 120 or other areas of the work platform 110, so that the trolley 152 becomes an empty state. At this time, the support of the tray lifting mechanism 134 will drop to the lowest point , to wait for the next trolley full of trays to enter.

The above is the automatic supply process of the tray supply module 130; please see Fig. 3 and Fig. 4 again. Some embodiments of the utility model show a three-dimensional schematic diagram of a full state of the tray 150 .

The outline of the tray 150 is rectangular and hollow. The size of the tray 150 matches the aforementioned tray supply module 130 . The tray 150 may have grooves 154 disposed on its frame, and the grooves 154 are arranged along the long sides of the tray 150 . Here, the "long side of the tray" means the long side of the rectangular outline. The groove 154 of the tray 150 can be used for loading and unloading unfinished capacitors, so that the unfinished capacitors can be sent into the impregnation machine. Specifically, the capacitor production device may further include a carrier bar 156. In the production process, the stitches of the unfinished capacitor can be fixed on the carrier bar 156. As shown in FIG. 4, the opposite ends of the carrier bar 156 can be It is detachably inserted into the groove 154 of the tray 150 .

Loading and unloading unfinished capacitors using trays is convenient for mass production, and the contour of the tray is suitable for loading and unloading unfinished capacitors. Multiple unfinished capacitors can be lined up in a row by using a single carrier bar, while multiple loads A large number of unfinished capacitors can be loaded and unloaded with only one strip. Using trays to load and unload unfinished capacitors can also prevent unfinished capacitors from being damaged by external factors, for example, the frame of the tray can withstand impact. In addition, the load strips can be reused to reduce costs.

Please see FIG. 1 and FIG. 4 again, wherein FIG. 4 is a three-dimensional schematic diagram showing the loading tray 150 of the impregnation machine 120 according to some embodiments of the present invention. The impregnation machine 120 may include an impregnating liquid tank 122 , a tray frame 124 , and a tray lifting module 126 , wherein the tray frame 124 is disposed in the dipping liquid tank 122 , and the tray lifting module 126 is connected to the dipping liquid tank 122 .

The tray supply module 130 is aligned with the impregnator 120 to enable the impregnator 120 to receive a tray 150 from the tray supply module 130 . Here, the alignment means that during the process of sending the tray 150 from the tray supply module 130 to the impregnation machine 120, there are only displacements in the lateral direction and vertical height direction, and there is almost no or no longitudinal displacement. direction, so as to prevent the position of the tray 150 in the impregnation machine 120 from deviating from the expected position. In this embodiment, the above-mentioned alignment means that during the process of sending the tray 150 from the tray supply module 130 to the impregnation machine 120, there is only one displacement in the lateral direction and then one displacement in the vertical height direction. That is, the process of feeding the tray 150 from the tray supply module 130 to the impregnation machine 120 is a displacement in the lateral direction, and then, the tray 150 enters the impregnation machine 120 from the top of the impregnation machine 120 for a vertical height direction on the displacement.

The tray 150 is sized to match the impregnator 120 . Specifically, in the production process, the material tray 150 will enter the impregnating solution tank 122 of the impregnating machine 120, wherein the profiles of the material tray 150 and the impregnating solution tank 122 are both rectangular, so that when the material tray 150 is placed in the impregnating solution tank 122 At this time, the position of the tray 124 can be just used to support the frame of the tray 150 . The tray lifting module 126 connected to the immersion tank 122 can be used to adjust the height of the tray 150 in the impregnation tank 122, which can be adjusted by adjusting the height of the tray frame 124 or directly contacting the tray 150 and adjusting the tray 150 height to achieve.

In this embodiment, the impregnation machine 120 may further include an observation window 128 disposed on the side wall of the short side of the rectangle of the impregnation tank 122 . The observation window 128 is convenient for the operator to confirm the state in the impregnating liquid tank 122 , for example, to confirm whether there is a tray 150 in the impregnating liquid tank 122 .

In this embodiment, when the production process is carried out, the process steps include: filling the impregnating liquid tank with liquid; feeding the impregnating tray into the impregnating liquid tank; covering the upper cover of the impregnating liquid tank; vacuuming; The material tray is lowered; the impregnation is performed; the vacuum is broken; the material tray is raised; the upper cover is removed; the material tray is removed. In the process steps, liquid level control, positioning judgment, or tray position judgment can all be realized through optical devices. For example, a laser can be used to establish a reference point to facilitate judging the liquid level or tray height. Impregnation using a tray enables more efficient mass production by processing multiple capacitor unfinished products at one time. In fact, by using the tray as a transfer tool, each tray can carry up to about 500 products, which can greatly increase the output per unit time. Therefore, the time cost can be more flexible, and the impregnation time can be appropriately extended in response to different process conditions or product specifications. Since the use of the tray allows multiple capacitor unfinished products to enter the impregnation tank together for processing, the manufacturing conditions of these capacitor unfinished products can be effectively uniformed, thereby reducing the differences between different capacitor unfinished products. In this regard, for example, the height of the capacitor unfinished product in the tray can be adjusted to a uniform height, so that it can have the same process conditions, such as the average impregnation amount can be achieved, thereby improving product quality.

In addition, in the process of automated production of capacitors, the cleaning after impregnation is also considered. The waste liquid can be absorbed through the tray wiping module, which can further reduce manpower and improve automation efficiency.

Please see FIG. 1 and FIG. 5 again, wherein FIG. 5 is a three-dimensional schematic diagram showing the tray wiping module 140 according to some embodiments of the present invention. The tray wiping module 140 is disposed on the working platform 110 , and the impregnation machine 120 is located between the tray supply module 130 and the tray wiping module 140 . After the impregnation process, the impregnated tray can be sent to the placement area 142 of the tray wiping module 140 . The tray wiping module 140 can be provided with a plurality of optical components to detect whether the trays in the placement area 142 are in the expected position. In this embodiment, when the wiping process is performed, the process steps include: putting the tray on the shelf; controlling the height of the tray in the vertical direction; moving the wiping paper forward; collecting the used wiping paper to waste paper roll.

The key point of the design of this utility model is that it is mainly through the structural design and cooperation of the impregnation machine and the tray supply module. The impregnation machine includes an impregnation tank, a tray frame, and a tray lifting module. The tray lifting module is connected to In the immersion tank, the tray supply module is aligned with the impregnation machine, which can realize fast, efficient, and fully automatic completion of material loading and impregnation, with a high degree of automation, which can effectively improve production efficiency, reduce production costs, and improve impregnation efficiency. High, good impregnation quality, low energy consumption, and will not cause pollution to the environment, and its layout on the work platform is reasonable, avoiding the waste of excess space for the machine device, which is conducive to the layout of the workshop.

The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.

Claims (10)

1. A capacitor production device, characterized in that: it comprises an operating platform, an impregnating machine and a tray supply module; the impregnating machine is arranged on the operating platform, and the impregnating machine comprises an immersion tank, a tray rack and a tray A lifting module, the tray frame is arranged in the immersion tank, the tray lifting module is connected to the immersion tank; the tray supply module is arranged on one side of the working platform, and is connected with the Align the above impregnation machine. 2. The capacitor production device according to claim 1, characterized in that: the tray supply module includes a tray lifting mechanism, which is connected to the work platform, and the tray lifting mechanism includes a lifting motor, the The lifting motor is arranged in the working platform. 3. The capacitor production device according to claim 2, characterized in that: the tray supply module includes a plurality of brackets and an optical positioning mechanism, the brackets define an accommodating space for the discharge tray, and the optical positioning mechanism is used to The height of the tray in the tray accommodating space is detected, and the optical positioning mechanism communicates with the tray lifting mechanism. 4. The capacitor production device according to claim 1, characterized in that: the capacitor production device also includes at least one tray, wherein the size of the tray matches the impregnation machine and the tray supply module, so that the impregnator is configured to receive the trays from the tray supply module. 5. The capacitor production device according to claim 4, characterized in that: the contours of the tray and the immersion tank are both rectangular, so that when the tray is placed in the immersion tank, the The tray frame is used to support the frame of the tray. 6 . The capacitance production device according to claim 5 , wherein the impregnation machine includes an observation window, and the observation window is arranged on the side wall of the short rectangular side of the immersion tank. 7 . 7. The capacitor production device according to claim 4, characterized in that: the tray has a groove provided on its frame. 8 . The capacitor production device according to claim 7 , wherein the profile of the tray is rectangular, and the grooves are arranged along the long side of the tray. 9. The capacitance production device according to claim 7, characterized in that: the capacitance production device further comprises a carrying bar, wherein opposite ends of the carrying bar are detachably embedded in the groove. 10. The capacitance production device according to claim 1, characterized in that: the capacitance production device also includes a tray wiping module, the tray wiping module is arranged on the work platform, and the impregnation machine is located at the between the tray supply module and the tray wiping module.

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