CN218824016U - Digital ray detection system - Google Patents

Digital ray detection system Download PDF

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Publication number
CN218824016U
CN218824016U CN202223183587.3U CN202223183587U CN218824016U CN 218824016 U CN218824016 U CN 218824016U CN 202223183587 U CN202223183587 U CN 202223183587U CN 218824016 U CN218824016 U CN 218824016U
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China
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detection
conveying mechanism
platform
feeding
detection system
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CN202223183587.3U
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焦钟斌
郑自芹
朱贵锋
梁景恒
王鲁杰
李帅
孟全胜
王琰
王少林
于壮壮
钟超凡
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No52 Institute Of China North Industry Group Yantai Branch Co
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No52 Institute Of China North Industry Group Yantai Branch Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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Abstract

The utility model relates to a digital ray detection system belongs to check out test set technical field. Including feeding conveyor mechanism, detection mechanism and ejection of compact conveying mechanism, feeding conveyor mechanism, detection mechanism and ejection of compact conveying mechanism arrange in proper order along direction of delivery, detection mechanism is including detecting frame, X-ray machine and detector, it includes upper, middle and lower three-layer to detect the frame, the X-ray machine is installed with the mode that can follow horizontal reciprocating motion the upper strata of detecting the frame, the detector is installed with the mode that can follow horizontal reciprocating motion the lower floor of detecting the frame, the middle level of detecting the frame sets up detection platform, still includes sheet metal, sheet metal sets up feeding conveyor mechanism is last, sheet metal can along feeding conveyor mechanism's direction of delivery removes, and sheet metal's length is greater than detection platform's length. The utility model discloses can solve the technical problem of the dull and stereotyped sample of less size that exists among the prior art shifting of position takes place easily in the transportation process.

Description

Digital ray detection system
Technical Field
The utility model relates to a digital ray detection system belongs to check out test set technical field.
Background
The digital ray detection technology is a technology that a detector array is used for converting rays penetrating through a workpiece into a discrete analog signal array, then the signal array is digitized and then transmitted to a computer, and a digitized image corresponding to the regional variation of ray energy at the input end of the system is formed and displayed. The special detection tool is equipped, so that transillumination arrangement is facilitated, and detection speed and efficiency are improved.
The internal quality of the existing flat plate sample directly influences the actual use of an assembled product, particularly the protection performance, so that the digital ray detection technology is required to be adopted for the flat plate sample before use, the internal defects of the flat plate sample are detected, the size of the internal defects is measured, and the measured size data is used as a judgment basis for judging whether the flat plate sample meets the use requirements or not.
Generally, the flat plate sample to be detected is larger than the size of the detector, so the flat plate sample to be detected is firstly divided to ensure that the detected area can be completely detected, and the dividing principle is that each unit area needs to be completely covered by the detector. If the size of the flat plate sample to be detected is smaller than that of the detector, the flat plate sample to be detected can be detected once without dividing a region. Before detection, a type overlapping mark is placed on the boundary line of different unit areas, and a type number mark is placed at one corner of the detected unit area, so that the boundary and the number of the detected unit area can be clearly displayed on a display screen. And when the flat plate sample is detected, in order to ensure the quality of a detected image and the accuracy of a detection result, the center of a detected area of the flat plate sample, the center line of an X ray emitted by the X-ray machine and the center of the detector need to be positioned on the same vertical line. However, since the number of flat plate samples is large and the size of the flat plate samples is small, the flat plate samples with small sizes are easy to shift in position during transportation, and the selection of detection positions is affected.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a digital ray detection system to improve or solve the technical problem that the offset of position easily takes place for the dull and stereotyped sample of less size that exists among the prior art as mentioned above in the transportation process.
The utility model provides a technical scheme as follows: the utility model provides a digital ray detection system, includes feeding conveyor, detection mechanism and ejection of compact conveying mechanism, feeding conveyor, detection mechanism and ejection of compact conveying mechanism arrange in proper order along direction of delivery, detection mechanism is including detecting frame, X-ray machine and detector, it includes upper, middle and lower three-layer to detect the frame, the X-ray machine is installed with the mode that can follow horizontal reciprocating motion detect the upper strata of frame, the detector is installed with the mode that can follow horizontal reciprocating motion detect the lower floor of frame, the middle level that detects the frame sets up detection platform, still includes sheet metal, sheet metal sets up on the feeding conveyor, sheet metal can along feeding conveyor's direction of delivery removes, and sheet metal's length is greater than detection platform's length.
The technical scheme provided by the utility model, compared with prior art, following beneficial effect has: the position of the X-ray machine and the detector of the utility model on the detection frame can be adjusted, the position of the X-ray machine and the detector relative to the flat plate sample can be adjusted, the center line of the X-ray emitted by the flat plate sample and the X-ray emitted by the X-ray machine and the center of the detector are ensured to be on the same vertical line, the detection precision is improved, sheet metal can prevent effectively that less dull and stereotyped sample from taking place the offset in the transportation in-process, and sheet metal's length is greater than testing platform's length, also can prevent that less dull and stereotyped sample from can't removing to ejection of compact district and sending out after reacing testing platform, sheet metal can also protect feeding platform and ejection of compact platform's mesa.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
Furthermore, a feeding platform is arranged on the feeding conveying mechanism, a discharging platform is arranged on the discharging conveying mechanism, and the feeding platform, the detection platform and the discharging platform are located on the same horizontal plane.
Further, in the above-mentioned case, the feeding conveying mechanism can convey forwards or backwards.
The beneficial effect of adopting the above-mentioned further scheme is that, be convenient for adjust the position of dull and stereotyped sample, guarantee that dull and stereotyped sample, the central line of the X ray that the X-ray machine emitted and the center of detector are on same vertical line.
Further, the discharging conveying mechanism can convey in a forward direction or a reverse direction.
The beneficial effect of adopting the above-mentioned further scheme is that, be convenient for adjust the position of dull and stereotyped sample, guarantee that dull and stereotyped sample, the central line of the X ray that the X-ray machine emitted and the center of detector are on same vertical line.
Furthermore, the stepping precision of the feeding and conveying mechanism is 0.5 mm-1 mm.
The beneficial effect who adopts above-mentioned further scheme is, realizes the fine setting to the migration distance of dull and stereotyped sample when the feeding, improves and detects the accuracy.
Furthermore, the stepping precision of the discharging and conveying mechanism is 0.5 mm-1 mm.
The beneficial effect who adopts above-mentioned further scheme is, realizes the fine setting to the migration distance of dull and stereotyped sample when the ejection of compact, improves and detects the accuracy.
Further, the feed conveying mechanism and the discharge conveying mechanism can move synchronously or asynchronously.
The beneficial effect of adopting above-mentioned further scheme is, can satisfy the detection requirement of the dull and stereotyped sample of different sizes, also can satisfy different detection technical requirement.
Further, the metal sheet is a defect-free metal sheet.
Furthermore, the X-ray machine is mounted on the upper layer of the detection rack through a first synchronous belt module, and the detector is mounted on the lower layer of the detection rack through a second synchronous belt module; the stepping precision of the first synchronous belt module and the stepping precision of the second synchronous belt module are both 0.5 mm-1 mm.
Further, still including detecting the cover, it establishes outside detection mechanism to detect the cover, it is close to detect the cover the one end of feeding conveying mechanism is equipped with the feed inlet, it is close to detect the cover the one end of ejection of compact conveying mechanism is equipped with the discharge gate.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the detection mechanism of the present invention;
FIG. 3 is a schematic view of the mounting structure of the detecting cover of the present invention;
in the figure, 1, a feeding and conveying mechanism; 101. a feeding platform; 2. a detection mechanism; 201. detecting the frame; 202. an X-ray machine; 203. a detector; 204. a detection platform; 3. a discharge conveying mechanism; 301. a discharge platform; 4. a metal thin plate; 5. a detection cover; 6. a first timing belt module; 7. and a second synchronous belt module.
Detailed Description
The principles and features of the present invention are described below in conjunction with examples, which are set forth only to illustrate the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 3, a digital radiation detection system includes a feeding conveying mechanism 1, a detection mechanism 2, and a discharging conveying mechanism 3, wherein the feeding conveying mechanism 1, the detection mechanism 2, and the discharging conveying mechanism 3 are sequentially arranged along a conveying direction, the detection mechanism 2 includes a detection rack 201, an X-ray machine 202, and a detector 203, the detection rack 201 includes an upper layer, a middle layer, and a lower layer, the X-ray machine 202 is mounted on the upper layer of the detection rack 201 in a manner of being capable of moving in a transverse direction, the detector 203 is mounted on the lower layer of the detection rack 201 in a manner of being capable of moving in a transverse direction, the middle layer of the detection rack 201 is provided with a detection platform 204, and the digital radiation detection system further includes a metal sheet 4, the metal sheet 4 is provided on a feeding platform 101 of the feeding conveying mechanism, the metal sheet 4 is capable of moving in the conveying direction of the feeding conveying mechanism 1, and a length of the metal sheet 4 is greater than a length of the detection platform 204.
In this embodiment, the feeding conveying mechanism 1 is provided with a feeding platform 101, the discharging conveying mechanism 3 is provided with a discharging platform 301, and the feeding platform 101, the detecting platform 204 and the discharging platform 301 are located on the same horizontal plane. The X-ray machine 202 is arranged on the upper layer of the detection rack 201 through a first synchronous belt module 6, the detector 203 is arranged on the lower layer of the detection rack 201 through a second synchronous belt module 7, and the stepping precision of the first synchronous belt module 6 and the stepping precision of the second synchronous belt module 7 are both 0.5 mm-1 mm, preferably 0.5mm. First hold-in range module 6 drives X-ray production apparatus 202 is along horizontal reciprocating motion, second hold-in range module 7 drives detector 203 is along horizontal reciprocating motion, transversely be as the direction of arrow point in figure 1, through increasing the controller in the system, the position of X-ray production apparatus 202 and detector 203 can the synchronization regulation, in this embodiment, hold-in range module adopts the application number to be 202120102904.0's the linear actuating mechanism that china utility model discloses. The positions of the X-ray machine 202 and the detector 203 with respect to the flat plate sample are adjusted so that the flat plate sample, the center line of the X-rays emitted from the X-ray machine 202, and the center of the detector 203 are on the same vertical line. And the length of the metal sheet 4 is greater than that of the detection platform 204, when a flat plate sample with a smaller size is conveyed, the flat plate sample with the smaller size is placed on the metal sheet 4, and when the flat plate sample is conveyed onto the detection platform 204 and moves from the detection platform 204 to the discharge platform 301, the metal sheet 4 can be bridged between the detection platform 204 and the discharge platform 301, so that the situation that the small flat plate sample cannot move to the discharge area to be sent out after reaching the detection platform 204 can be prevented.
More specifically, the feed conveying mechanism 1 and the discharge conveying mechanism 3 may adopt a belt conveyer, and the feed conveying mechanism 1 can convey forward or backward. The outfeed conveyor 3 can also be conveyed in a forward or reverse direction. The position of the flat plate sample can be conveniently adjusted, and the flat plate sample, the center line of the X-ray emitted by the X-ray machine 202 and the center of the detector 203 are ensured to be on the same vertical line.
The stepping precision of the feeding and conveying mechanism 1 is 0.5 mm-1 mm, and preferably 0.5mm. The stepping precision of the discharging and conveying mechanism 3 is 0.5 mm-1 mm, and preferably 0.5mm. Can realize the fine setting to the migration distance of dull and stereotyped sample when feeding or ejection of compact, improve and detect the accuracy.
The feed conveyor 1 and the discharge conveyor 3 can be moved synchronously or asynchronously. The detection requirements of flat plate samples with different sizes can be met, and different detection technical requirements can also be met.
The metal thin plate 4 is a defect-free metal thin plate 4 so as not to affect the detection structure of the flat plate test.
The detection mechanism 2 is also provided with a detection cover 5, the detection cover 5 is close to one end of the feeding and conveying mechanism 1 is provided with a feeding hole, and the detection cover 5 is close to one end of the discharging and conveying mechanism 3 is provided with a discharging hole.
The working principle of the utility model is as follows: the flat plate sample to be detected is placed on the metal sheet 4 on the feeding conveying mechanism 1, the flat plate sample is conveyed to the detection platform 204 of the detection mechanism 2 through the feeding conveying mechanism 1, the positions of the X-ray machine 202 and the detector 203 are adjusted, the center of the detected area of the flat plate sample, the center line of the X-ray emitted by the X-ray machine 202 and the center of the detector 203 are required to be located on the same vertical line, and when the detected unit area is completely displayed on a screen, the adjustment is finished by combining an imaging picture on a computer display screen. Inputting corresponding exposure parameters, emitting X-rays to a flat plate test through an X-ray machine 202, absorbing the X-rays by a detector 203 after the X-rays pass through a flat plate sample and converting the X-rays into electric signals, amplifying the weak signals and sending the signals to a signal processing cabinet for further processing, generating images after the signals are processed, storing the electronic images after the detection is finished, and evaluating the images. The other unit areas to be tested are sequentially tested according to the method, and after all tests are finished, the flat plate sample to be tested is sent out by the discharging and conveying mechanism 3.
The utility model discloses can improve the detection efficiency of dull and stereotyped sample, because the position of X-ray machine 202 and detector 203 on detecting frame 201 can be adjusted, consequently can guarantee that dull and stereotyped sample, the center line of the X-ray of X-ray machine 202 transmission and the center of detector 203 are on same vertical line, improve and detect the precision, sheet metal 4 can prevent effectively that less dull and stereotyped sample from taking place the offset in the transportation in-process, and sheet metal 4's length is greater than detection platform 204's length, also can prevent that less dull and stereotyped sample can't remove to the ejection of compact district and send out after reacing detection platform 204, sheet metal 4 can also protect feeding platform 101 and ejection of compact platform 301's mesa.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims (10)

1. A digital ray detection system comprises a feeding conveying mechanism (1), a detection mechanism (2) and a discharging conveying mechanism (3), wherein the feeding conveying mechanism (1), the detection mechanism (2) and the discharging conveying mechanism (3) are sequentially arranged along a conveying direction, the detection mechanism (2) comprises a detection rack (201), an X-ray machine (202) and a detector (203), and the digital ray detection system is characterized in that the detection rack (201) comprises an upper layer, a middle layer and a lower layer, the X-ray machine (202) is mounted on the upper layer of the detection rack (201) in a manner of being capable of transversely reciprocating, the detector (203) is mounted on the lower layer of the detection rack (201) in a manner of being capable of transversely reciprocating, a detection platform (204) is arranged on the middle layer of the detection rack (201), and a metal sheet (4) is arranged on the feeding conveying mechanism (1), the metal sheet (4) is capable of moving along the conveying direction of the feeding conveying mechanism (1), and the length of the metal sheet (4) is greater than that of the detection platform (204).
2. The digital ray detection system according to claim 1, wherein a feeding platform (101) is disposed on the feeding and conveying mechanism (1), a discharging platform (301) is disposed on the discharging and conveying mechanism (3), and the feeding platform (101), the detection platform (204) and the discharging platform (301) are located on the same horizontal plane.
3. The digital radiation detection system of claim 1, wherein the feed conveyor mechanism (1) is capable of forward or reverse conveyance.
4. The digital radiation detection system according to claim 1 or 3, wherein the outfeed conveyor mechanism (3) is capable of forward or reverse conveyance.
5. The digital radiation detection system according to claim 1, wherein the step precision of the feeding and conveying mechanism (1) is 0.5mm to 1mm.
6. The digital radiation detection system according to claim 1 or 5, wherein the step precision of the discharging and conveying mechanism (3) is 0.5mm to 1mm.
7. The digital radiation detection system of claim 1, wherein the infeed conveyor (1) and the outfeed conveyor (3) are capable of synchronous or asynchronous movement.
8. The digital radiation detection system according to claim 1, wherein the metal sheet (4) is a defect-free metal sheet (4).
9. The digital radiographic inspection system of claim 1, wherein the X-ray machine (202) is mounted on the upper layer of the inspection rack (201) through a first synchronous belt module (6), the detector (203) is mounted on the lower layer of the inspection rack (201) through a second synchronous belt module (7), and the stepping precision of the first synchronous belt module (6) and the stepping precision of the second synchronous belt module (7) are both 0.5mm to 1mm.
10. The digital ray detection system according to claim 1, further comprising a detection cover (5), wherein the detection cover (5) covers the detection mechanism (2), a feed port is formed in one end, close to the feed conveying mechanism (1), of the detection cover (5), and a discharge port is formed in one end, close to the discharge conveying mechanism (3), of the detection cover (5).
CN202223183587.3U 2022-11-28 2022-11-28 Digital ray detection system Active CN218824016U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223183587.3U CN218824016U (en) 2022-11-28 2022-11-28 Digital ray detection system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223183587.3U CN218824016U (en) 2022-11-28 2022-11-28 Digital ray detection system

Publications (1)

Publication Number Publication Date
CN218824016U true CN218824016U (en) 2023-04-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223183587.3U Active CN218824016U (en) 2022-11-28 2022-11-28 Digital ray detection system

Country Status (1)

Country Link
CN (1) CN218824016U (en)

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