CN218810309U

CN218810309U - Take device of CIP/SIP function ceramic pump filling machine

Info

Publication number: CN218810309U
Application number: CN202222163273.0U
Authority: CN
Inventors: 仇志敏; 田耀华
Original assignee: Shanghai Tuoda Mechanical And Electrical Equipment Co ltd
Current assignee: Shanghai Tuoda Mechanical And Electrical Equipment Co ltd
Priority date: 2022-01-20
Filing date: 2022-08-15
Publication date: 2023-04-07
Anticipated expiration: 2032-08-15

Abstract

The utility model discloses a take device of CIP SIP function ceramic pump irritates installation, including the buffer tank, the lower surface of buffer tank communicates with each other through first connecting pipeline first branch liquid pipe of fixedly connected with and second branch liquid pipe, first branch liquid pipe communicates with each other through a plurality of second connecting pipelines and is connected with a plurality of CIP of taking SIP function ceramic pump, take CIP/SIP function ceramic pump for online cleaning/online sterilization ceramic pump, the second divides the liquid pipe to communicate with each other through a plurality of third connecting pipelines and connects a plurality ofly CIP/SIP ceramic pump. The utility model discloses an take and remove incomplete prewashing, soak, wash, supply six processes of washing, sterilization, drying, shorten "cold spot" and reach the sterilization temperature time, improve and directly touch the abluent validity of passageway with the feed liquid to and the dryness fraction of sterilization back system, it is extremely simple and direct, convenient, be applicable to pharmaceutical factory etc..

Description

Device with CIP/SIP functional ceramic pump filling machine

Technical Field

The utility model relates to a sterilization system field especially relates to a take device of CIP SIP function ceramic pump irritates installation, also is applicable to other similar CIP SIP functional system and application method thereof equally.

Background

In the prior art, after the device with the CIP/SIP functional ceramic pump filling machine is filled, a filling needle frame and a needle head are respectively connected and fixed with a water outlet tank, a ceramic plunger in the ceramic pump descends to enable the ceramic pump to be positioned at a CIP (in-line cleaning)/SIP (in-line sterilization) position, cleaning water or pure steam is added through the other channel and is discharged through the channel, so that the CIP/SIP work of the pump is completed. Due to the particularity of the structure of the pump, the problems that the ceramic plunger is provided with a small reversing hole, the channel between the ceramic plunger and the pump shell is narrow, each pump is provided with four inlets and outlets, the filling needle hole is small and the like exist, and when pure steam enters, the valve piece and the suddenly reduced branch pipe form a plurality of cold air masses. During sterilization, a large amount of air is contained in a container entering steam, the density of the steam is half of that of the air, the escaping steam floats upwards and is difficult to fill each surface to be sterilized, a 'cold air ball' is inevitably generated at a certain part of the container, and once the 'cold air ball' is formed at a certain position, the heat transfer between the steam and the surface to be sterilized and the hydration of generating condensed water are difficult to achieve. In addition, the narrow cleaning channel and the small reversing hole of the ceramic plunger ensure that the cleaning water cannot form a flow velocity for effective decontamination, and the condition that the cleaning time is too long or the cleaning verification does not reach the standard is easily caused.

Therefore, it is necessary to find a new solution to solve the above technical problem.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the shortcoming that exists among the prior art, and the device of taking CIP SIP function ceramic pump filling machine who proposes, take and remove incomplete prewashing, soak, wash, supplementary washing, sterilization, six processes of drying, shorten "cold spot" and reach sterilization temperature time, improve and directly touch the abluent validity of passageway with the feed liquid to and the dryness fraction of sterilization back system, it is extremely simple and direct, convenient, be applicable to pharmaceutical factory etc..

In order to achieve the above object, the present invention solves the above technical problems by the following technical solutions:

the device with the CIP/SIP functional ceramic pump irrigation machine is characterized by comprising a buffer tank, wherein a first liquid distribution pipe and a second liquid distribution pipe are fixedly connected to the lower surface of the buffer tank in a communicated manner through a first connecting pipeline, the first liquid distribution pipe is connected with a plurality of CIP/SIP functional ceramic pumps in a communicated manner through a plurality of second connecting pipelines, the second liquid distribution pipe is connected with the plurality of CIP/SIP functional ceramic pumps in a communicated manner through a plurality of third connecting pipelines, the CIP/SIP functional ceramic pump irrigation machine comprises a needle frame, a needle head, a first water outlet pipe and a second water outlet pipe, the plurality of CIP/SIP functional ceramic pumps are connected with one ends of the needle frame and the needle head in a communicated manner through a plurality of fourth connecting pipelines, the plurality of CIP/SIP functional ceramic pumps are connected with one end of the second water outlet pipe in a communicated manner through a plurality of fifth connecting pipelines, the needle frame is connected with the other end of the first water outlet pipe in a communicated manner, the other end of the first water outlet pipe is connected with one end of the second water outlet pipe, and the other end of the one-way drain valve is connected with the other end of the one-way drain pipe; the ceramic pump with the CIP/SIP function is an online cleaning/online sterilizing ceramic pump, and comprises a filling cavity, a ceramic pump CIP/SIP cavity and a cylinder plug in the pump, wherein when the cylinder plug in the pump is positioned in the filling cavity, the cylinder plug is used for reciprocating metering and steering to feed liquid and discharge liquid through the filling cavity; when the plunger in the pump descends to the CIP/SIP cavity of the ceramic pump, the part in the ceramic pump with the CIP/SIP function is in direct contact with feed liquid;

the upper surface of the buffer tank is connected with a public system in a communicating manner, the public system comprises an injection water pipeline, a pure steam pipeline, a clean compressed air pipeline and a vacuum pipeline, and the injection water pipeline, the pure steam pipeline, the clean compressed air pipeline and the vacuum pipeline are respectively used for supplying injection water, pure steam and clean compressed air and performing vacuum extraction on the device with the CIP/SIP functional ceramic pump filling machine.

Preferably, the water pipe for injection, the clean compressed air pipe, the pure steam pipe and the vacuum pipe are respectively communicated with the upper surface of the buffer tank through a third pneumatic diaphragm valve, a fourth pneumatic diaphragm valve, a fifth pneumatic diaphragm valve and a sixth pneumatic diaphragm valve, and the third pneumatic diaphragm valve, the fourth pneumatic diaphragm valve, the fifth pneumatic diaphragm valve and the sixth pneumatic diaphragm valve are set to be in a normally closed state.

Preferably, a spraying ball is arranged in the inward direction of the upper surface of the buffer tank, and the water pipeline for injection and the pure steam pipeline are communicated with the spraying ball.

Preferably, a liquid level sensor is fixedly connected to the inside of the buffer tank.

Preferably, a manual diaphragm bottom valve is arranged on the connecting pipeline and is set to be in a normally open state.

Preferably, a seventh pneumatic diaphragm valve and an eighth pneumatic diaphragm valve are connected to the first connecting pipeline, one end of the seventh pneumatic diaphragm valve is connected to the first liquid dividing pipe, one end of the eighth pneumatic diaphragm valve is connected to the second liquid dividing pipe, and the seventh pneumatic diaphragm valve and the eighth pneumatic diaphragm valve are set to be in a normally-closed state.

Preferably, a ninth pneumatic diaphragm valve is arranged on the first drain pipeline, a tenth pneumatic diaphragm valve is arranged on the second drain pipeline, the ninth pneumatic diaphragm valve and the tenth pneumatic diaphragm valve are both connected with the one-way valve, and the ninth pneumatic diaphragm valve and the tenth pneumatic diaphragm valve are set to be in a normally closed state.

Preferably, the device with the ceramic pump irrigation machine with the CIP/SIP function is provided with a third drainage pipeline, one end of the third drainage pipeline is connected with the other end of the first drainage pipeline and the other end of the second drainage pipeline, and the third drainage pipeline is connected with a temperature sensor and an eleventh pneumatic diaphragm valve in series; the device with the CIP/SIP functional ceramic pump filling machine further comprises a conductivity meter, wherein the conductivity meter is connected with a twelfth pneumatic diaphragm valve in series and communicated with the third drainage pipeline, the eleventh pneumatic diaphragm valve is set to be in a normally open state, and the eleventh pneumatic diaphragm valve is set to be in a normally closed state.

The utility model discloses an actively advance the effect and lie in:

the utility model discloses take device of CIP/SIP function ceramic pump filling machine divide into CIP (online cleaning)/SIP (online sterilization) and remove incomplete prewashing, soak, wash, replenish six processes of washing, sterilization, drying, shorten "cold spot" and reach sterilization temperature time, improve and directly touch the abluent validity of passageway with the feed liquid to and the dryness fraction of sterilization back system, it is extremely simple and direct, convenient, be applicable to pharmaceutical factory etc..

Drawings

Fig. 1 is the overall structure diagram of the device with the CIP/SIP functional ceramic pump irrigation machine according to the preferred embodiment of the present invention.

Fig. 2 is a schematic structural diagram of the preferred embodiment of the present invention in a canning station with a CIP/SIP functional ceramic pump.

FIG. 3 is a schematic diagram of a preferred embodiment of the present invention showing a CIP/SIP station with a CIP/SIP functional ceramic pump.

Description of reference numerals: 1. a buffer tank; 2. a first liquid dividing pipe; 3. a second liquid dividing pipe; 4. 1-n is provided with a CIP/SIP functional ceramic pump; 5. a needle frame and a needle head; 6. a first water outlet pipe; 7. a second water outlet pipe; 8. a one-way valve; 9. a floor drain; 10. a manual diaphragm foot valve; 11. spraying a ball; 12. a support; LY, a feed liquid pipeline; WFI, water for injection line; PS, pure steam line; PA, clean compressed air pipeline; VA, vacuum pipeline; r1, a first connecting pipeline; d 11-d 1n and a second connecting pipeline; d 21-d 2n and a third connecting pipeline; S11-S1 n and a fourth connecting pipeline; S21-S2 n and a fifth connecting pipeline; w1, a first pneumatic diaphragm valve; b2, a second pneumatic diaphragm valve; b3, a third pneumatic diaphragm valve; b4, a fourth pneumatic diaphragm valve; b5, a fifth pneumatic diaphragm valve; b6, a sixth pneumatic diaphragm valve; b7, a seventh pneumatic diaphragm valve; b8, an eighth pneumatic diaphragm valve; b9, a ninth pneumatic diaphragm valve; b10, a tenth pneumatic diaphragm valve; b11, an eleventh pneumatic diaphragm valve; b12, a twelfth pneumatic diaphragm valve; 41. filling the cavity; 42. a ceramic pump CIP/SIP chamber; 43. CIP/SIP import; 44. CIP/SIP egress; 45. CIP/SIP import; 46. CIP/SIP egress.

Detailed Description

The present invention is further illustrated by way of the following examples, which are not intended to limit the scope of the invention.

Referring to fig. 1 to 3, a device of a ceramic pump irrigation machine with CIP/SIP function includes a buffer tank 1, the buffer tank 1 may be a belt support 10, a first branch pipe and a second branch pipe are fixedly connected to a lower surface of the buffer tank 1 through a first connecting pipeline R1, and the first branch pipe is connected to a plurality of ceramic pumps 4 with CIP/SIP function through a plurality of second connecting pipelines d11 to d1 n. As shown in FIG. 1, the n ceramic pumps 1 to n are provided with CIP/SIP functional ceramic pumps, and the second branch pipes are communicated with a plurality of CIP/SIP functional ceramic pumps 4 through a plurality of third connecting pipelines d21 to d2 n. The ceramic pump filling machine comprises a needle frame and a needle head 5, a first water outlet pipe 6 and a second water outlet pipe 7, wherein a plurality of ceramic pumps 4 with CIP/SIP functions are connected with one ends of the needle frame and the needle head 5 in a communicating mode through a plurality of fourth connecting pipelines S11-S1 n. The needle frame and the needle head 5 are moved outwards pneumatically, and are inserted into the first water outlet pipe 6 in a descending manner and fixed by a clamping plate. The first water discharging pipeline W1 is connected with an outlet of the first water discharging pipe 6, the other end of the first water discharging pipe 6 is connected with the floor drain 9, and the first water discharging pipeline is used for discharging water of CIP and detecting and discharging condensed water of subsequent SIP cold spots.

The plurality of ceramic pumps 4 with the CIP/SIP function are connected with one end (CIP/SIP station) of the second water outlet pipe 7 in a communicating manner through a plurality of fifth connecting pipelines S21-S2 n, the needle frame is connected with one end of the first water outlet pipe 6 in a communicating manner with the other end of the needle head 5, the other end of the first water outlet pipe 6 is connected with one end of the first water outlet pipe W1, and the other end of the one-way valve 8 is connected with the floor drain 9 and used for online cleaning and draining, and subsequent detection of online sterilization cold spots and condensed water discharge.

The other end of the second water outlet pipe 7 is connected with one end of a second water drainage pipeline W2, the other end of the first water drainage pipeline W1 and the other end of the second water outlet pipe 7 are both connected with one end of a one-way valve 8, and the other end of the one-way valve 8 is connected with a floor drain 9. The second liquid dividing pipe, the needle frame, the needle head 5, the first water outlet pipe 6 and the first water outlet pipe are communicated pipelines, are positioned below the whole machine, are connected with the first water outlet pipe 6 and the second water outlet pipe through one end of a round pipe, a bent pipe, a valve and the like, and are connected with the floor drain 9.

The utility model discloses in, take CIP SIP function ceramic pump 4 to online cleaning/online sterilization ceramic pump, include take CIP SIP function ceramic pump 4 including filling chamber 41, ceramic pump CIP SIP chamber 42 and pump in the plunger, still include CIP SIP import 43, CIP SIP export 44, CIP SIP import 45 and CIP SIP export 46, CIP SIP import 45 also is the feed liquid import when canning, CIP SIP export 46 is the feed liquid export when canning. When the filling cavity 41 is arranged at the plunger in the pump, the filling cavity 41 is used for reciprocating metering and steering to feed liquid and discharge liquid; when the plunger in the pump is lowered to the CIP/SIP cavity 42 of the ceramic pump, the part of the ceramic pump 4 with the CIP/SIP function, which is in direct contact with the feed liquid, is exposed;

in the utility model, the first liquid dividing pipe is the whole liquid material communicating part and is also a pipeline for online cleaning of injection water; the second branch pipe is a pipeline for a ceramic pump CIP/SIP to feed a medium such as injection water/pure steam. The first liquid dividing pipe, the needle frame and needle head 5, the first water outlet pipe 6 and the first water outlet pipe form a passage for each ceramic pump 4 with CIP/SIP function to be in direct contact with the whole filling liquid; meanwhile, the plunger of the ceramic pump is controlled to be positioned at a filling position and forms a passage with a part which is in direct contact with the feed liquid, so that the on-line cleaning/on-line sterilization (CIP/SIP) of the ceramic pump is facilitated. The second branch pipe, the second water outlet pipe 7 and the second water outlet pipe control the CIP/SIP position of the plunger of the ceramic pump, so that each ceramic pump 4 with the CIP/SIP function forms a passage at the direct contact part of the whole filling liquid, thereby being beneficial to carrying out CIP/SIP on the ceramic pump.

One end of the second liquid distribution pipe is connected with the first connecting pipeline R1, and the other end of the second liquid distribution pipe is connected with the third pipeline and is connected with an inlet of the ceramic pump 4 with the CIP/SIP function, namely, the second liquid distribution pipe is positioned at a CIP/SIP station. These lines provide a medium such as injection water/pure steam when the ceramic pump with CIP/SIP function 4 is in the CIP/SIP station.

The upper surface of the buffer tank 1 is connected with a public system in a communicating manner, the public system comprises an injection water pipeline WFI, a pure steam pipeline PS, a clean compressed air pipeline PA and a vacuum pipeline VA, and the injection water pipeline WFI, the pure steam pipeline PS, the clean compressed air pipeline PA and the vacuum pipeline VA are respectively used for supplying injection water, pure steam and clean compressed air and performing vacuum extraction on the device with the CIP/SIP functional ceramic pump filling machine. Of course, the feed liquid line LY is also communicatively connected to the upper surface of the buffer tank 1. The feed liquid pipeline LY, the water pipeline WFI for injection, the pure steam pipeline PS, the clean compressed air pipeline PA and the vacuum pipeline VA are connected with the buffer tank 1 through a round pipe, a bent pipe, a tee joint, a valve piece and the like and are positioned above the buffer tank 1, so that a ceramic pump 4 with the CIP/SIP function is provided with a filling position and two working positions of CIP/SIP, different working channels and processes are formed according to the requirements of the CIP/SIP process, the time for reaching the sterilization temperature by a cold point is shortened, the effectiveness of cleaning a direct contact channel with the feed liquid is improved, and the dryness of the sterilized system is improved.

Specifically, two stations are provided, one is a CIP pipeline of a filling position at the ceramic pump, and the other is a CIP pipeline of a CIP/SIP position at the ceramic pump; a pure steam pipeline PS, wherein an SIP pipeline is formed through the buffer tank 1, the first liquid distribution pipe, the first water outlet pipe 6 and the like, and at the moment, a CIP pipeline of a CIP/SIP position is arranged at the ceramic pump; the vacuum pipeline VA forms a CIP/SIP pipeline through the buffer tank 1, the first liquid distribution pipe, the first water outlet pipe 6 and the like, and the CIP pipeline at the CIP/SIP position at the ceramic pump can eliminate cold air clusters and perform vacuum drying after sterilization on the part directly contacted with the feed liquid by a vacuumizing method in advance during sterilization; the clean compressed air pipeline PA is used for assisting the pressing in of injection water and the blowing of residual purified water, and the processes of residue removal pre-washing, soaking, washing, supplementary washing, sterilization and drying are gradually divided.

Preferably, the water pipeline WFI for injection, the clean compressed air pipeline PA, the pure steam pipeline PS and the vacuum pipeline VA are respectively connected to the upper surface of the buffer tank 1 through a third pneumatic diaphragm valve b3, a fourth pneumatic diaphragm valve b4, a fifth pneumatic diaphragm valve b5 and a sixth pneumatic diaphragm valve b6, and the third pneumatic diaphragm valve b3, the fourth pneumatic diaphragm valve b4, the fifth pneumatic diaphragm valve b5 and the sixth pneumatic diaphragm valve b6 are set to be in a normally closed state. The feed liquid pipeline LY is also connected with the buffer tank 1, a first pneumatic diaphragm valve b1 and a second pneumatic diaphragm valve b2 are arranged between the feed liquid pipeline LY and the buffer tank 1, the lower end of a third pneumatic diaphragm valve b3 and the lower end of a fourth pneumatic diaphragm valve b4 are connected to the upper surface of the buffer tank 1 in a simultaneous communication manner, and are connected between the first pneumatic diaphragm valve b1 and the second pneumatic diaphragm valve b2 in a simultaneous communication manner. The lower end of the fifth pneumatic diaphragm valve b5 and the lower end of the sixth pneumatic diaphragm valve b6 are connected to the buffer tank 1 at the same time.

Preferably, a spray ball 11 is disposed in an inward direction of the upper surface of the buffer tank 1, and the water for injection pipeline WFI and the pure steam pipeline PS are both communicated with the spray ball 11.

Preferably, a manual diaphragm bottom valve 10 is arranged on the connecting pipeline, and the manual diaphragm bottom valve 10 is set to be in a normally open state.

Preferably, a seventh pneumatic diaphragm valve b7 and an eighth pneumatic diaphragm valve b8 are connected to the first connecting pipe R1, one end of the seventh pneumatic diaphragm valve b7 is connected to the first liquid dividing pipe, one end of the eighth pneumatic diaphragm valve b8 is connected to the second liquid dividing pipe, and the seventh pneumatic diaphragm valve b7 and the eighth pneumatic diaphragm valve b8 are set to be in a normally closed state.

Preferably, a ninth pneumatic diaphragm valve b9 is arranged on the first drain pipeline W1, a tenth pneumatic diaphragm valve b10 is arranged on the second drain pipeline W2, both the ninth pneumatic diaphragm valve b9 and the tenth pneumatic diaphragm valve b10 are connected with the check valve 8, and the ninth pneumatic diaphragm valve b9 and the tenth pneumatic diaphragm valve b10 are set to be in a normally closed state.

Preferably, the device with the CIP/SIP function ceramic pump irrigation machine is provided with a third water drainage pipeline W3, one end of the third water drainage pipeline W3 is connected with the other end of the first water drainage pipeline W1 and the other end of the second water drainage pipeline W2, and the third water drainage pipeline W3 is connected with a temperature sensor TE and an eleventh pneumatic diaphragm valve b11 in series; the device with the CIP/SIP functional ceramic pump irrigation machine further comprises a conductivity meter AET, wherein the conductivity meter AET is connected with a twelfth pneumatic diaphragm valve b12 in series and communicated with the third drainage pipeline, the eleventh pneumatic diaphragm valve b11 is set to be in a normally open state, and the eleventh pneumatic diaphragm valve b11 is set to be in a normally closed state. The cleaning effect is judged through the conductivity meter AET, the steam sterilization cold spot timing temperature is judged through the temperature sensor TE, the valve piece controls the discharge of clean cleaning water or forms a closed system with the whole part of a passage in direct contact with the feed liquid during sterilization, and the vacuumizing, the steam sterilization and the subsequent opening of the discharge of clean condensate water are carried out.

The utility model discloses a remove incomplete prewashing, soak, wash, supply six processes of washing, sterilization, drying.

A use method of a device with a CIP/SIP functional ceramic pump irrigation machine comprises the following steps:

s1, removing residues and pre-washing: the ceramic pump 4 with the CIP/SIP function is positioned at a filling station, a first pneumatic diaphragm valve b1 is closed, a second pneumatic diaphragm valve b2, a third pneumatic diaphragm valve b3, a fifth pneumatic diaphragm valve b5, a seventh pneumatic diaphragm valve b7, a ninth pneumatic diaphragm valve b9 and an eleventh pneumatic diaphragm valve b11 are opened, a fourth pneumatic diaphragm valve b4, a sixth pneumatic diaphragm valve b6, an eighth pneumatic diaphragm valve b8, a tenth pneumatic diaphragm valve b10 and a twelfth pneumatic diaphragm valve b12 are ensured to be in a closed state, a needle frame and a needle head 5 are adjusted to be in fixed positions, the ceramic pump 4 with the CIP/SIP function is controlled to be in a filling program and filled with injection water, filling water sequentially enters a first water outlet pipe 5, a first water outlet pipeline W1 and a floor drain 9 to be discharged, the discharge time is about 10min, the second pneumatic diaphragm valve b2 is closed, the fifth pneumatic diaphragm valve b5 keeps open compressed air to be continuously swept, the time is 1min, and the third pneumatic diaphragm valve b1, the third pneumatic diaphragm valve b3, the fifth pneumatic diaphragm valve b5, the ninth pneumatic diaphragm valve b7, the ninth pneumatic diaphragm valve b11 and the eleventh pneumatic diaphragm valve b11;

s2, soaking: controlling the ceramic pump 4 with the CIP/SIP function to be in a CIP/SIP station, and opening the second pneumatic diaphragm valve b2, the third pneumatic diaphragm valve b3, the fifth pneumatic diaphragm valve b5 and the eighth pneumatic diaphragm valve b8 to ensure that the first pneumatic diaphragm valve b1, the fourth pneumatic diaphragm valve b4, the sixth pneumatic diaphragm valve b6, the seventh pneumatic diaphragm valve b7, the ninth pneumatic diaphragm valve b9, the tenth pneumatic diaphragm valve b10, the eleventh pneumatic diaphragm valve b11 and the twelfth pneumatic diaphragm valve b12 are all ensured; injecting water for injection into a part directly contacted with the ceramic pump CIP/SIP cavity 42 and the feed liquid through the second liquid distribution pipe 3 until the part is full, closing the third pneumatic diaphragm valve b3 and the fifth pneumatic diaphragm valve b5, and soaking the part directly contacted with the ceramic pump CIP/SIP cavity 42 and the feed liquid for about 10-12min; opening the ninth pneumatic diaphragm valve b9, the tenth pneumatic diaphragm valve b10 and the eleventh pneumatic diaphragm valve b11, and discharging water into the second water outlet pipe 7 and the first water outlet pipe 6, then into the first water discharge pipeline W1 and the second water discharge pipeline W2, and then discharging the water from the floor drain 9; when the operation is finished, opening a fifth pneumatic diaphragm valve b5 to purge the compressed air, wherein the purging time is 1min, and closing a second pneumatic diaphragm valve b2, a third pneumatic diaphragm valve b3, a fifth pneumatic diaphragm valve b5, an eighth pneumatic diaphragm valve b8, a tenth pneumatic diaphragm valve b10 and an eleventh pneumatic diaphragm valve b11;

s3, cleaning: controlling the ceramic pump 4 with the CIP/SIP function to be positioned at a CIP/SIP station, opening the second pneumatic diaphragm valve b2, the third pneumatic diaphragm valve b3, the fifth pneumatic diaphragm valve b5, the eighth pneumatic diaphragm valve b8, the tenth pneumatic diaphragm valve b10 and the twelfth pneumatic diaphragm valve b12, ensuring that the first pneumatic diaphragm valve b1, the fourth pneumatic diaphragm valve b4, the sixth pneumatic diaphragm valve b6, the seventh pneumatic diaphragm valve b7, the ninth pneumatic diaphragm valve b9 and the eleventh pneumatic diaphragm valve b11 are in a closed state, injecting injection water into a part directly contacted with a CIP/SIP cavity 42 of the ceramic pump and the feed liquid through the second liquid distribution pipe 3 for cleaning, enabling effluent to sequentially enter the second water outlet pipe 7 and the first water outlet pipe 6, then sequentially enter a second diaphragm valve W2, a conductivity meter AET and a floor drain 9 for discharging, and when the AET detection range is 10 mus/cm and the CIP/SIP range is 0.1, determining that the second diaphragm valve b is closed, sequentially entering the second pneumatic diaphragm valve W2, the fifth pneumatic diaphragm valve b5 b and the twelfth pneumatic diaphragm valve b12 b continue to be closed, and continuously purged for blowing time is less than 10min and the fifth pneumatic diaphragm valve b, and the fifth pneumatic diaphragm valve b continues to be closed;

s4, supplementary cleaning: controlling a filling station at a ceramic pump 4 with a CIP/SIP function, opening a second pneumatic diaphragm valve b2, a third pneumatic diaphragm valve b3, a fifth pneumatic diaphragm valve b5, a seventh pneumatic diaphragm valve b7, a ninth pneumatic diaphragm valve b9 and a twelfth pneumatic diaphragm valve b12, and ensuring that a first pneumatic diaphragm valve b1, a fourth pneumatic diaphragm valve b4, a sixth pneumatic diaphragm valve b6, an eighth pneumatic diaphragm valve b8, a tenth pneumatic diaphragm valve b10 and an eleventh pneumatic diaphragm valve b11 are in a closed state; controlling a ceramic pump 4 with CIP/SIP function to be in a filling program, filling with injection water, injecting the injection water into a position directly contacting with a ceramic pump filling cavity 41 and the feed liquid through the first liquid distribution pipe 2 to clean the ceramic pump filling cavity, enabling the outlet water to sequentially enter the first water outlet pipe 6, the first water outlet pipeline W1 and the conductivity meter AET, and then discharging through the floor drain 9; when the conductivity AET detection is less than or equal to 10 mus/cm and the fluctuation range is 0.1, judging that CIP is finished, closing the second pneumatic diaphragm valve b2, keeping the fifth pneumatic diaphragm valve b5 open to enable compressed air to continue purging, wherein the purging time is about 1min, and closing the third pneumatic diaphragm valve b3, the fifth pneumatic diaphragm valve b5, the seventh pneumatic diaphragm valve b7, the ninth pneumatic diaphragm valve b9 and the twelfth pneumatic diaphragm valve b12;

s5, sterilization: controlling the ceramic pump 4 with the CIP/SIP function to be in a CIP/SIP station, opening the sixth pneumatic diaphragm valve b6, the eighth pneumatic diaphragm valve b8, the ninth pneumatic diaphragm valve b9 and the tenth pneumatic diaphragm valve b10, ensuring that the first pneumatic diaphragm valve b1, the second pneumatic diaphragm valve b2, the third pneumatic diaphragm valve b3, the fourth pneumatic diaphragm valve b4, the fifth pneumatic diaphragm valve b5, the seventh pneumatic diaphragm valve b7, the eleventh pneumatic diaphragm valve b11 and the twelfth pneumatic diaphragm valve b12 are closed, vacuumizing the part and the channel which are directly contacted with the CIP/SIP cavity 42 and the feed liquid of the ceramic pump once through the second liquid distribution pipe 3, and closing the sixth pneumatic diaphragm valve b6 when the vacuum value state is reached; opening a fourth pneumatic diaphragm valve b4, injecting pure steam into the positions and passages directly contacted with the CIP/SIP cavity 42 of the ceramic pump and the feed liquid through the second liquid distribution pipe 3 for sterilization, and timing when the temperature sensor TE reaches over 121 ℃, wherein the sterilization time is about 30min; after the sterilization is finished, closing the fourth pneumatic diaphragm valve b4, cooling, opening the eleventh pneumatic diaphragm valve b11, and discharging condensed water;

s6, drying: opening the sixth pneumatic diaphragm valve b6, the eighth pneumatic diaphragm valve b8, the ninth pneumatic diaphragm valve b9 and the tenth pneumatic diaphragm valve b10 to ensure that the first pneumatic diaphragm valve b1, the second pneumatic diaphragm valve b2, the third pneumatic diaphragm valve b3, the fourth pneumatic diaphragm valve b4, the fifth pneumatic diaphragm valve b5, the seventh pneumatic diaphragm valve b7, the eleventh pneumatic diaphragm valve b11 and the twelfth pneumatic diaphragm valve b12 are in a closed state, vacuumizing a part and a channel which are directly contacted with the CIP/SIP cavity 42 of the ceramic pump and the feed liquid through the second liquid distribution pipe 3 for one time, and closing the sixth pneumatic diaphragm valve b6 when reaching a vacuum value state; and opening the second pneumatic diaphragm valve b2, the sixth pneumatic diaphragm valve b6, the seventh pneumatic diaphragm valve b7, the eighth pneumatic diaphragm valve b8, the ninth pneumatic diaphragm valve b9, the tenth pneumatic diaphragm valve b10 and the eleventh pneumatic diaphragm valve b11, opening the fifth pneumatic diaphragm valve b5 to blow the compressed air, wherein the blowing time is 1min, and closing the fifth pneumatic diaphragm valve b5, the sixth pneumatic diaphragm valve b6, the eighth pneumatic diaphragm valve b8 and the twelfth pneumatic diaphragm valve b12.

The utility model discloses take device of CIP/SIP function ceramic pump filling machine divide into CIP (online cleaning)/SIP (online sterilization) and remove incomplete prewashing, soak, wash, replenish and wash, disinfect, dry six processes, shorten "cold spot" and reach sterilization temperature time, improve and directly touch the abluent validity of passageway with the feed liquid to and the dryness fraction of sterilization back system, it is extremely simple and direct, convenient, be applicable to pharmaceutical factory etc..

The present invention has been described in detail with reference to the embodiments shown in the drawings, and those skilled in the art can make various modifications to the present invention based on the above description. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. Therefore, certain details of the embodiments should not be construed as limitations of the invention, which are intended to be covered by the following claims.

Claims

1. The device with the CIP/SIP functional ceramic pump filling machine is characterized by comprising a buffer tank, wherein the lower surface of the buffer tank is fixedly connected with a first liquid distribution pipe and a second liquid distribution pipe in a communicating manner through a first connecting pipeline, the first liquid distribution pipe is connected with a plurality of CIP/SIP functional ceramic pumps in a communicating manner through a plurality of second connecting pipelines, the second liquid distribution pipe is connected with a plurality of CIP/SIP ceramic pumps in a communicating manner through a plurality of third connecting pipelines, the ceramic pump filling machine further comprises a needle frame, a needle head, a first water outlet pipe and a second water outlet pipe, the plurality of CIP/SIP functional ceramic pumps are connected with one ends of the needle frame and the needle head in a communicating manner through a plurality of fourth connecting pipelines, the plurality of CIP/SIP functional ceramic pumps are connected with one ends of the second water outlet pipes in a communicating manner through a plurality of fifth connecting pipelines, the needle frame is connected with the other end of the first water outlet pipe in a communicating manner with the other end of the needle head, the other end of the first water outlet pipe is connected with one end of the first water outlet pipe, the other end of the second water outlet pipe is connected with one-way water drain valve, and the one-way drain valve are connected with the one-way drain pipe; the ceramic pump with the CIP/SIP function is an online cleaning/online sterilizing ceramic pump, and comprises a filling cavity, a ceramic pump CIP/SIP cavity and a cylinder plug in the pump, wherein when the cylinder plug in the pump is positioned in the filling cavity, the cylinder plug is used for reciprocating metering and steering to feed liquid and discharge liquid through the filling cavity; when the plunger in the pump descends to the CIP/SIP cavity of the ceramic pump, the part in the ceramic pump with the CIP/SIP function is in direct contact with feed liquid;

2. The device with the ceramic pump filler for CIP/SIP function as claimed in claim 1, wherein the water injection pipeline, the clean compressed air pipeline, the pure steam pipeline and the vacuum pipeline are respectively connected with the upper surface of the buffer tank through a third pneumatic diaphragm valve, a fourth pneumatic diaphragm valve, a fifth pneumatic diaphragm valve and a sixth pneumatic diaphragm valve, and the third pneumatic diaphragm valve, the fourth pneumatic diaphragm valve, the fifth pneumatic diaphragm valve and the sixth pneumatic diaphragm valve are set to be in a normally-closed state.

3. The apparatus of claim 1, wherein the buffer tank has a spray ball disposed on the upper surface thereof in an inward direction, and the injection water pipe and the pure steam pipe are communicated with the spray ball.

4. The apparatus of claim 1, wherein a liquid level sensor is fixedly connected to the interior of the buffer tank.

5. The apparatus of claim 4, wherein a manual diaphragm bottom valve is arranged on the connecting pipeline, and the manual diaphragm bottom valve is normally open.

6. The device with the ceramic pump irrigation machine with the CIP/SIP function as claimed in claim 1, wherein a seventh pneumatic diaphragm valve and an eighth pneumatic diaphragm valve are connected to the first connecting pipeline, one end of the seventh pneumatic diaphragm valve is connected to the first liquid distribution pipe, one end of the eighth pneumatic diaphragm valve is connected to the second liquid distribution pipe, and the seventh pneumatic diaphragm valve and the eighth pneumatic diaphragm valve are set to be in a normally-closed state.

7. The device with the CIP/SIP functional ceramic pump filler according to claim 1, wherein a ninth pneumatic diaphragm valve is arranged on the first drain pipeline, a tenth pneumatic diaphragm valve is arranged on the second drain pipeline, the ninth pneumatic diaphragm valve and the tenth pneumatic diaphragm valve are both connected with the one-way valve, and the ninth pneumatic diaphragm valve and the tenth pneumatic diaphragm valve are set to be in a normally-closed state.

8. The device with the CIP/SIP ceramic pump priming machine according to claim 7, wherein a third drain line is provided, one end of which is connected to the other end of the first drain line and the other end of which is connected to the second drain line, and a temperature sensor and an eleventh pneumatic diaphragm valve are connected to the third drain line in series; the device with the CIP/SIP functional ceramic pump filling machine further comprises a conductivity meter, wherein the conductivity meter is connected with a twelfth pneumatic diaphragm valve in series and communicated with the third drainage pipeline, the eleventh pneumatic diaphragm valve is set to be in a normally open state, and the eleventh pneumatic diaphragm valve is set to be in a normally closed state.