CN218798230U - Middle pulling and wire shifting device for steel cord production - Google Patents

Middle pulling and wire shifting device for steel cord production Download PDF

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Publication number
CN218798230U
CN218798230U CN202222178456.XU CN202222178456U CN218798230U CN 218798230 U CN218798230 U CN 218798230U CN 202222178456 U CN202222178456 U CN 202222178456U CN 218798230 U CN218798230 U CN 218798230U
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wire
wheel
steel cord
bracket
section
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CN202222178456.XU
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姜峰
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Zhangjiagang City Junma Steel Cord Co ltd
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Zhangjiagang City Junma Steel Cord Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model relates to a steel cord production facility technical field, concretely relates to well drawing wire device for steel cord production. The middle wire drawing and poking device comprises a mounting seat, a first support, a second support, a wire wheel, a wheel shaft and a locking nut, wherein the mounting seat is connected with a machine table of the straight wire drawing machine. The first bracket is connected with the end part of the mounting seat. The second bracket is connected with the first bracket through a fastening component. A channel for accommodating the rotation of the wire wheel is arranged between the first bracket and the second bracket. The assembly section of shaft is established to the line wheel cover. The first thread section of the wheel shaft is connected with the mounting seat. The locking nut is screwed on the second thread section of the wheel shaft to form locking on the wheel shaft. In the process of the drawing process in the implementation of the steel cord, the wire wheel guides the winding of the steel wire, so that the initial angle of the steel wire wound on the constant-speed wheel set is adjusted, the faults of wire drop and even wire breakage of the steel cord in the process of drawing production are avoided, and the stability of the production and processing of the steel cord is improved.

Description

Middle pulling and wire shifting device for steel cord production
Technical Field
The utility model relates to a steel cord production facility technical field, concretely relates to well drawing and lining device for steel cord production.
Background
In the process of steel cord production, the raw material of the steel cord is usually subjected to the procedures of wire rod pretreatment, rough drawing, intermediate heat treatment, intermediate drawing, final heat treatment electroplating, wet drawing, stranding and the like in sequence. The intermediate drawing step is also referred to as a middle drawing step. The intermediate drawing process is to draw the steel wires to the required diameter by using a straight wire drawing machine. For example, in the intermediate drawing process, the steel filaments are drawn and tapered through a plurality of sets of fixed speed wheel sets and wire drawing cores until a finished product is formed. At present, a wire drawing die set of a straight wire drawing machine adopts a single drawing mode. The wire drawing mold cores between the adjacent constant speed wheel sets are connected with the machine table through the wire drawing mold base. And the steel wire wound on the first constant speed wheel set passes through the wire drawing mold core and then is wound on the second constant speed wheel set, and the diameter of the steel wire is reduced through one-time drawing of the wire drawing mold core.
In the process of the steel cord drawing process in the implementation, the diameter of the steel wire is thinner and thinner along with the drawing of a plurality of groups of fixed speed wheel sets. However, when the wire drawing die is relatively fixed at a position between two adjacent constant speed wheel sets, and the wire is wound on the constant speed wheel set of the next stage from the constant speed wheel set of the previous stage through the wire drawing die core, it is difficult to adjust an initial angle at which the wire is wound on the constant speed wheel set. Therefore, the steel cord is easy to frequently have the faults of wire drop and even wire breakage in the process of medium-tension production, and an operator is required to stop the machine to remove the faults. Therefore, a large amount of time is wasted, and the production efficiency of the finished steel cord product is greatly influenced.
In summary, in the process of performing the middle drawing process of the steel cord, how to design a guide device for guiding the winding of the steel wire and improving the stability of the steel cord production process becomes a technical problem to be solved by those skilled in the art.
Disclosure of Invention
An object of the utility model is to provide a guider for the in-process of drawing the process in the steel cord implementation for to the coiling formation guide of steel wire, improve the stability of steel cord production and processing.
In order to achieve the above purpose, the utility model adopts the following scheme: the middle pulling and wire shifting device for steel cord production comprises a mounting seat, a first support, a second support, a wire wheel, a wheel shaft and a locking nut, wherein the mounting seat is connected with a machine table of a straight wire drawing machine;
the first bracket is connected with the end part of the mounting seat, the second bracket is connected with the first bracket through a fastening assembly, a channel for accommodating the rotation of the wire wheel is arranged between the first bracket and the second bracket, and the wire wheel is sleeved on a wheel shaft;
the wheel shaft is provided with a first thread section, a second thread section and an assembling section, the first thread section is connected with the second thread section through the assembling section, the wire wheel is sleeved on the assembling section, a threaded hole matched with the first thread section is formed in the end portion of the mounting seat, the first thread section is screwed in the threaded hole, a through hole for the second thread section to penetrate through is formed in the second support, and the locking nut is screwed in the second thread section to form locking on the wheel shaft.
Preferably, a sleeve is arranged on the mounting seat, and the sleeve is embedded in the mounting seat. So set up, the sleeve is so that the mount pad links to each other with frock clamp on the board, for example, the sleeve is used for the cover to establish on the stand of board, and the sleeve slides along the stand and is favorable to adjusting the height of mount pad for the board, and then is favorable to the line wheel to form the direction to the steel wire better.
Preferably, a support plate is welded to a side wall of the mounting seat. So set up, the backup pad is used for strengthening the bulk rigidity of mount pad, at the in-process of drawing the steel wire, has avoided the mount pad because of the deformation that the traction force of steel wire leads to, has guaranteed the position precision of line wheel, is favorable to further improving the stability of steel cord production and processing.
Preferably, the assembly section of the wheel shaft is connected with the wire wheel through a bearing, the inner ring of the bearing is connected with the assembly section, and the outer ring of the bearing is connected with the wire wheel. So set up, be favorable to promoting the line wheel at the epaxial pivoted flexibility of wheel, greatly reduced the frictional force between line wheel and the pivot, reduced the wearing and tearing of wheel axle and line wheel, prolonged the life of line wheel.
Preferably, the assembling section is provided with a pair of bearings, the first bearing is located on one side of the first threaded section, the second bearing is located on one side of the second threaded section, and a shaft sleeve is arranged between the first bearing and the second bearing. So set up, the duplex bearing structure between shaft and the line wheel is favorable to the shaft to provide even holding power to the line wheel, has further improved line wheel pivoted stability, and the both ends of axle sleeve are used for forming axial positioning to the inner circle of first bearing and the inner circle of second bearing respectively, have avoided first bearing and second bearing to take place the condition that the axial leaps up.
Preferably, the fastening assembly comprises a bolt and a fastening nut, round holes for the bolt to penetrate are formed in the first support and the second support, one end of the bolt is connected with the first support, and the other end of the bolt is connected with the second support through the fastening nut. So set up, the second support mounting of being convenient for on the one hand has improved the assembly efficiency of second support on first support, and on the other hand is convenient for the dismantlement of second support, and then has reduced the degree of difficulty of changing the line wheel.
Preferably, the side wall of the wire wheel is provided with a flange, and a groove for winding the steel wire is arranged between the pair of flanges. So set up, the steel wire is convoluteed in the recess between a pair of rim, and the inner wall of rim is spacing to the steel wire formation in the axial of line wheel, greatly reduced the probability that the steel wire falls off the line, further improved steel cord production and processing's stability.
The utility model provides a pair of well drawing and dialling traditional thread binding putting for steel cord production compares with prior art, has following substantive characteristics and progress: the middle pulling wire shifting device for steel cord production is connected with a machine table of a straight wire drawing machine through a mounting seat, a wire feeding wheel rotating channel formed between a first support and a second support is utilized, the wire wheel is connected with the mounting seat through a wheel shaft and rotates around the axis of the wheel shaft on the wheel shaft, in the process of a pulling procedure in steel cord implementation, a steel wire extends out of an outlet of a wire drawing mold core, the steel wire is wound by the wheel shaft and then is led into a constant speed wheel set, the winding of the steel wire by the wire wheel forms guidance, further the adjustment of an initial angle of the steel wire wound on the constant speed wheel set is realized, the phenomenon that the steel cord falls off or even breaks during the middle pulling production process is avoided, and the stability of steel cord production and processing is improved.
Drawings
FIG. 1 is a schematic perspective view of a middle pulling and pulling device for steel cord production according to an embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
fig. 3 isbase:Sub>A cross-sectional view atbase:Sub>A-base:Sub>A in fig. 2.
Reference numerals: 1. a mounting seat; 2. a first bracket; 3. a second bracket; 4. a wire wheel; 5. a wheel axle; 6. a fastening assembly; 7. a support plate; 8. a sleeve; 9. a first bearing; 10. a second bearing; 11. a shaft sleeve; 12. locking the nut; 61. a bolt; 62. and (6) tightening the nut.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings.
A middle drawing and pulling device for steel cord production as shown in fig. 1-3 is used for forming a guide for winding of steel wires during the middle drawing process of the steel cord. The middle pulling and wire shifting device for steel cord production is connected with a machine table of a straight wire drawing machine through a mounting seat, and a rotating channel of a wire supply wheel formed between a first support and a second support is utilized. The wire wheel is connected with the mounting seat through a wheel shaft and rotates around the axis of the wheel shaft on the wheel shaft. In the process of the drawing procedure in the implementation of the steel cord, the steel wire extends out of the outlet of the wire drawing mold core, the steel wire is led into the constant speed wheel set after being wound by the wire wheel, the wire wheel guides the winding of the steel wire, so that the adjustment of the initial angle of the steel wire wound on the constant speed wheel set is realized, the faults of wire falling and even wire breaking in the process of the drawing production of the steel cord are avoided, and the stability of the production and the processing of the steel cord is improved.
As shown in fig. 1 and fig. 2, a middle drawing and pulling device for steel cord production comprises a mounting base 1 connected with a machine table of a straight wire drawing machine, a first bracket 2, a second bracket 3, a wire wheel 4, a wheel shaft 5 and a lock nut 12. The first bracket 2 is connected to an end of the mount 1. The second bracket 3 is connected to the first bracket 2 by a fastening assembly 6. A channel for accommodating the rotation of the reel 4 is arranged between the first bracket 2 and the second bracket 3. The reel 4 is sleeved on the wheel shaft 5. For example, as shown in fig. 2, the fastening assembly 6 includes a bolt 61 and a fastening nut 62. Round holes for the bolts 61 to pass through are arranged on the first support 2 and the second support 3. One end of the bolt 61 is connected to the first bracket 2. The other end of the bolt 61 is connected to the second bracket 3 by a fastening nut 62. Due to the arrangement, on one hand, the second bracket 3 is convenient to mount on the first bracket 2, and the assembly efficiency of the second bracket 3 is improved; on the other hand, the second bracket 3 is convenient to disassemble, and the difficulty of replacing the wire wheel 4 is further reduced.
As shown in fig. 3, the axle 5 has a first threaded section, a second threaded section and a fitting section. The first threaded section is connected to the second threaded section by a fitting section. The wire wheel 4 is sleeved on the assembling section. The end of the mounting seat 1 is provided with a threaded hole matched with the first threaded section. The first thread segment is screwed in the threaded hole. The second bracket 3 is provided with a through hole for the second thread section to pass through. The locking nut 12 is screwed on the second thread section to form locking for the wheel shaft 5.
Wherein, the assembly section of the wheel shaft 5 is connected with the wire wheel 4 through a bearing. The inner ring of the bearing is connected with the assembly section. The outer ring of the bearing is connected with the wire wheel 4. So set up, be favorable to promoting the flexible of line wheel 4 pivoted on shaft 5, greatly reduced the frictional force between wheel 4 and the pivot, reduced shaft 5 and wheel 4's wearing and tearing, prolonged wheel 4's life.
As shown in fig. 3, a pair of bearings is provided on the mounting section. The first bearing 9 is located to one side of the first thread segments. The second bearing 10 is located to one side of the second threaded section. A bushing 11 is arranged between the first bearing 9 and the second bearing 10. So set up, the double bearing structure between 5 and the line wheel 4 of shaft is favorable to 5 even holding power of providing of shaft to line wheel 4, has further improved 4 pivoted stabilities of line wheel. The two ends of the shaft sleeve 11 are respectively used for axially positioning the inner ring of the first bearing 9 and the inner ring of the second bearing 10, so that the situation that the first bearing 9 and the second bearing 10 axially jump is avoided. For example, a deep groove ball bearing is used as each of the first bearing 9 and the second bearing 10.
As shown in fig. 1, a sleeve 8 is provided on the mount 1. The sleeve 8 is embedded in the mounting 1. So set up, sleeve 8 is so that mount pad 1 links to each other with the frock clamp on the board. For example, the sleeve 8 is used to be sleeved on a column of the machine. The sleeve 8 slides along the stand and is favorable to adjusting the height of mount pad 1 for the board, and then is favorable to taking turns 4 to form the direction to the steel wire better.
As shown in fig. 1, a support plate 7 is welded to a side wall of the mount base 1. So arranged, the support plate 7 serves to reinforce the overall rigidity of the mount 1. In the process of drawing the steel wire, the deformation of the mounting base 1 caused by the traction force of the steel wire is avoided, the position precision of the wire wheel 4 is ensured, and the stability of the steel cord production and processing is further improved. Wherein, the bottom of backup pad 7 is provided with the reference column with frock clamp assorted on the board. The positioning column is used for being convenient for frock clamp and backup pad 7 to link to each other, further improves the bulk rigidity of mount pad 1, has promoted the stability of steel cord production and processing.
As shown in fig. 2, a rim is provided on the side wall of the pulley 4. A pair of rims have a groove therebetween for winding the wire. So set up, in the recess of steel wire coiling between a pair of rim, the inner wall of rim formed spacingly to the steel wire in the axial of line wheel 4, greatly reduced the probability that the steel wire falls off the line, further improved steel cord production and processing's stability.
The present invention is not limited to the specific technical solutions described in the above embodiments, and other embodiments can be provided in addition to the above embodiments. It should be understood by those skilled in the art that any modifications, equivalent substitutions, improvements and the like that are made within the spirit and principle of the present invention are within the scope of the present invention.

Claims (7)

1. A middle pulling and wire shifting device for steel cord production is characterized by comprising a mounting seat (1), a first support (2), a second support (3), a wire wheel (4), a wheel shaft (5) and a locking nut (12), wherein the mounting seat is connected with a machine table of a straight wire drawing machine;
the first support (2) is connected with the end part of the mounting seat (1), the second support (3) is connected with the first support (2) through a fastening component (6), a channel for accommodating the rotation of the wire wheel (4) is arranged between the first support (2) and the second support (3), and the wire wheel (4) is sleeved on the wheel shaft (5);
the wheel shaft (5) is provided with a first thread section, a second thread section and an assembly section, the first thread section is connected with the second thread section through the assembly section, the wheel (4) is sleeved on the assembly section, a threaded hole matched with the first thread section is formed in the end portion of the mounting seat (1), the first thread section is screwed in the threaded hole, a through hole for the second thread section to penetrate through is formed in the second support (3), and the locking nut (12) is screwed in the second thread section to form locking on the wheel shaft (5).
2. A medium pull wire device for steel cord production according to claim 1 characterized in that a sleeve (8) is provided on said mount (1), said sleeve (8) being embedded in the mount (1).
3. A medium pull wire device for steel cord production according to claim 1 characterized in that a support plate (7) is welded on the side wall of said mount (1).
4. A central pulling and wire-drawing device for steel cord production according to claim 1 wherein the assembling section of the wheel shaft (5) is connected to the wire wheel (4) through a bearing, the inner ring of the bearing is connected to the assembling section, and the outer ring of the bearing is connected to the wire wheel (4).
5. A medium pull wire device for steel cord production according to claim 4 wherein said fitting section is provided with a pair of bearings, a first bearing (9) being located at one side of the first threaded section and a second bearing (10) being located at one side of the second threaded section, a bushing (11) being provided between said first bearing (9) and said second bearing (10).
6. A medium pull wire device for steel cord production according to claim 1 wherein said fastening assembly (6) comprises a bolt (61) and a fastening nut (62), said first bracket (2) and said second bracket (3) are each provided with a circular hole for the bolt (61) to pass through, one end of said bolt (61) is connected to the first bracket (2), and the other end of said bolt (61) is connected to the second bracket (3) through the fastening nut (62).
7. A medium pull wire device for steel cord production according to claim 1 wherein said pulley (4) is provided with a rim on its side wall, a pair of rims having a groove between them for winding of steel wire.
CN202222178456.XU 2022-08-18 2022-08-18 Middle pulling and wire shifting device for steel cord production Active CN218798230U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222178456.XU CN218798230U (en) 2022-08-18 2022-08-18 Middle pulling and wire shifting device for steel cord production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222178456.XU CN218798230U (en) 2022-08-18 2022-08-18 Middle pulling and wire shifting device for steel cord production

Publications (1)

Publication Number Publication Date
CN218798230U true CN218798230U (en) 2023-04-07

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ID=87044002

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222178456.XU Active CN218798230U (en) 2022-08-18 2022-08-18 Middle pulling and wire shifting device for steel cord production

Country Status (1)

Country Link
CN (1) CN218798230U (en)

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