CN218788715U

CN218788715U - Guide rail locking stator winding machine

Info

Publication number: CN218788715U
Application number: CN202223238967.2U
Authority: CN
Inventors: 张志勇; 李志望; 张志龙
Original assignee: Shenzhen Xingyulong Electromechanical Equipment Co ltd
Current assignee: Shenzhen Xingyulong Electromechanical Equipment Co ltd
Priority date: 2022-12-01
Filing date: 2022-12-01
Publication date: 2023-04-04
Anticipated expiration: 2032-12-01

Abstract

The utility model provides a guide rail locking stator coiling machine relates to coiling machine technical field, comprises a workbench, the upper surface one side movable mounting of workstation has the reduction gear, a driving motor is installed to the input of reduction gear, the pivot is installed to the output of reduction gear, fixed mounting has the pay off rack on the axle body of pivot, the equal movable mounting in upper surface both sides of workstation has the arc deflector, the upper surface one side of workstation is rotated and is installed the rotation post. The utility model discloses a promotion and the revolving cylinder of first cylinder to the rotation of arc deflector, can accomplish the regulation work to arc deflector angle and position, make the inboard of arc deflector can keep nearer distance with the outside of stator, adjust the concrete position and the angle of arc deflector, make it can both play better guide effect when the coiling machine carries out the wire winding to the stator of different specifications, make wire winding speed higher.

Description

Guide rail locking stator winding machine

Technical Field

The utility model relates to a coiling machine technical field particularly, relates to a guide rail locking stator coiling machine.

Background

The stator is an important component of the motor, and winding is performed in the production process of the stator, so that a very important step is realized, and generally, a winding machine is used for winding, for example, the stator winding machine provided by the patent with the application number of 202122216171.6 comprises a clamping mechanism, a winding mechanism and a manipulator; the clamping mechanism fixes the stator; the wire winding mechanism comprises: mounting a plate; the guide rail is arranged on the mounting plate and extends along the axial direction of the stator; the lead assembly is connected to the guide rail in a sliding mode and used for drawing the wire to move along the winding post; the first driving assembly is arranged on the mounting plate and drives the lead assembly to slide on the guide rail; the second driving assembly is in transmission connection with the mounting plate and drives the mounting plate to move in the direction vertical to the guide rail; the robot can pull the wire rod and remove, and the robot is equipped with two, is first robot and second robot respectively. And drawing the winding slots on two sides of the winding post of the winding stator at intervals by using the lead assembly.

However, in the technical scheme, the position of the guide plate of the winding machine is always kept unchanged, and when stators with different specifications are wound, the winding speed may be different, so that the winding machine for the guide rail locking stator is improved, and the winding machine for the guide rail locking stator is provided.

SUMMERY OF THE UTILITY MODEL

A primary object of the utility model is to provide a guide rail locking stator coiling machine, the deflector position that can effectively solve the coiling machine remains unchangeable always, when carrying out the wire winding to the stator of different specifications, wire winding speed may produce the problem of difference.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a guide rail locking stator coiling machine, includes the workstation, upper surface one side movable mounting of workstation has the reduction gear, first driving motor is installed to the input of reduction gear, the pivot is installed to the output of reduction gear, fixed mounting has the pay off rack on the axle body of pivot, the equal movable mounting in upper surface both sides of workstation has the arc deflector, the upper surface one side of workstation is rotated and is installed the rotation post, the top of rotating the post is provided with the stator, workstation one side and the top that is located the stator are provided with the support frame, lower surface one side fixed mounting of workstation has second driving motor.

Preferably, adjusting screw rods are installed at the output ends of the second driving motors, one ends of the adjusting screw rods are rotated to one side of the bottom of the installation workbench, screw rod sleeves are movably installed on the rod bodies of the adjusting screw rods, connecting plates are fixedly installed at the tops of the screw rod sleeves, and the tops of the connecting plates penetrate through the surface of one side of the workbench, wherein the surface of one side of the speed reducer is fixedly installed on the speed reducer.

Preferably, one side fixed surface of reduction gear installs the mounting bracket, the tip of pivot is rotated and is set up inside the mounting bracket, one side middle part of mounting bracket is provided with the limiting plate, the one end of pay off rack is provided with the unwrapping wire pipe.

Preferably, first air cylinders are arranged on two sides of the upper surface of the workbench, a first moving block is mounted at the output end of each first air cylinder, and a rotating air cylinder is mounted at the top of one end of each first moving block.

Preferably, the bottom of each arc-shaped guide plate is fixedly mounted at the top of a rotary cylinder at a corresponding position, slide rails are arranged on two sides of the upper surface of the workbench, and the bottoms of the speed reducer, the first moving block and the rotary cylinder are arranged on the slide rails in a sliding manner.

Preferably, a fixing frame is installed on one side of the upper surface of the workbench, a second air cylinder is installed on one side of the top of the fixing frame, a brake block is installed at the output end of the second air cylinder, and one side of the brake block is arranged on one side of the stator.

Preferably, a third driving motor is installed on one side of the lower surface of the workbench, the bottom of the rotating column penetrates through the workbench and is provided with a transmission belt, and one side of the transmission belt is arranged at the output end of the third driving motor.

Preferably, the bottom of the support frame is movably arranged inside the stator.

Compared with the prior art, the utility model discloses following beneficial effect has:

promote first movable block through first cylinder and remove, under first movable block and revolving cylinder's linkage effect, can make the arc deflector carry out the bulk movement, the rotation of revolving cylinder to the arc deflector is deuterogamied, and then can accomplish the regulation work to arc deflector angle and position, the inboard that makes the arc deflector can keep nearer distance with the outside of stator, can effectively improve wire winding speed, can be according to the difference of stator specification model, adjust the concrete position and the angle of arc deflector, make it can both play better guide effect when the coiling machine carries out the wire winding to the stator of different specifications, make wire winding speed higher.

Drawings

Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;

fig. 2 is a schematic diagram of the internal three-dimensional structure of the present invention;

FIG. 3 is a schematic view of the bottom perspective structure of the working table of the present invention;

FIG. 4 is a schematic view of a three-dimensional structure of a worktable part of the present invention;

fig. 5 is a schematic view of the three-dimensional structure of the mounting rack of the present invention.

In the figure: 1. a work table; 101. a slide rail; 2. a speed reducer; 3. a first drive motor; 4. a stator; 5. rotating the column; 6. an arc-shaped guide plate; 7. a pay-off rack; 701. a wire releasing pipe; 8. a rotating shaft; 801. a limiting plate; 802. a mounting frame; 9. a second drive motor; 10. adjusting the screw rod; 1001. a screw rod sleeve; 1002. a connecting plate; 11. a third drive motor; 1101. a drive belt; 12. a support frame; 13. a first cylinder; 1301. a first moving block; 1302. a rotating cylinder; 14. a fixed mount; 1401. a second cylinder; 1402. a brake pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1, fig. 2, fig. 3 shows, a guide rail locking stator winding machine, including workstation 1, there is reduction gear 2 upper surface one side movable mounting of workstation 1, first driving motor 3 is installed to reduction gear 2's input, pivot 8 is installed to reduction gear 2's output, fixed mounting has pay off rack 7 on the axle body of pivot 8, the equal movable mounting in upper surface both sides of workstation 1 has arc deflector 6, upper surface one side of workstation 1 is rotated and is installed rotation post 5, the top of rotation post 5 is provided with stator 4, workstation 1 one side and the top that is located stator 4 are provided with support frame 12, lower surface one side fixed mounting of workstation 1 has second driving motor 9.

Rotate through first driving motor 3 control pivot 8, make pay off rack 7 rotate, at the rotation in-process, play the effect of removal direction through two arc deflector 6 and limiting plate 801 to the line, make the winding of line can the round on the wrapping post at middle part.

Example 2

As shown in fig. 3, as shown in fig. 5, accommodate the lead screw 10 is installed to second driving motor 9's output, bottom one side of installation workstation 1 is rotated to accommodate the lead screw 10's one end, movable mounting has the lead screw cover 1001 on the pole body of accommodate the lead screw 10, the top fixed mounting of lead screw cover 1001 has connecting plate 1002, workstation 1 fixed mounting is run through at one side surface of reduction gear 2 at the top of connecting plate 1002, one side fixed surface of reduction gear 2 installs mounting bracket 802, the tip of pivot 8 is rotated and is set up inside mounting bracket 802, one side middle part of mounting bracket 802 is provided with limiting plate 801, the one end of pay off rack 7 is provided with unwrapping wire pipe 701, constantly rotate through pay off rack 7, under the guide effect of two arc deflector 6 and limiting plate 801, can make the line that has unwrapping wire 701 to emit twine on limiting plate 801 bottom wrapping post.

Example 3

As shown in fig. 4, first cylinders 13 are disposed on two sides of the upper surface of the workbench 1, a first moving block 1301 is mounted at an output end of each first cylinder 13, a rotating cylinder 1302 is mounted at the top of one end of each first moving block 1301, the bottom of each arc-shaped guide plate 6 is fixedly mounted at the top of the rotating cylinder 1302 at a corresponding position, slide rails 101 are disposed on two sides of the upper surface of the workbench 1, the speed reducer 2, the bottoms of the first moving block 1301 and the rotating cylinder 1302 are slidably disposed on the slide rails 101, the slide rails 101 can play a role in guiding when the speed reducer 2, the first moving block 1301 and the rotating cylinder 1302 move, and the positions and angles of the arc-shaped guide plates 6 can be adjusted by pushing of the first cylinders 13 under the cooperation between the first moving block 1301 and the rotating cylinder 1302.

Example 4

As shown in fig. 3 and 4, a fixed frame 14 is installed on one side of the upper surface of the workbench 1, a second cylinder 1401 is installed on one side of the top of the fixed frame 14, a brake block 1402 is installed on the output end of the second cylinder 1401, one side of the brake block 1402 is arranged on one side of the stator 4, a third driving motor 11 is installed on one side of the lower surface of the workbench 1, the bottom of the rotating column 5 penetrates through the workbench 1 and is provided with a transmission belt 1101, one side of the transmission belt 1101 is arranged on the output end of the third driving motor 11, the bottom of the support frame 12 is movably arranged inside the stator 4, the rotation of the stator 4 is controlled by the driving of the third driving motor 11, the position of the inner winding column is adjusted, the brake block 1402 is pushed by the second cylinder 1401 to move, and the stator 4 in the rotating process can be braked.

The working principle of the guide rail locking stator winding machine is as follows:

when the device is used, a stator 4 to be wound is placed at the top of the rotating column 5, then the position of the support frame 12 is adjusted, the stator 4 is limited and fixed, so that the position of the stator 4 does not deviate in the winding process, the first moving block 1301 is pushed to move through the first air cylinder 13, the rotating air cylinder 1302 is further pulled to move simultaneously, the arc-shaped guide plate 6 can move integrally under the connecting action of the first moving block 1301 and the rotating air cylinder 1302, then the rotating air cylinder 1302 is matched with the rotation of the arc-shaped guide plate 6, the adjustment work of the angle and the position of the arc-shaped guide plate 6 can be further completed, the inner side of the arc-shaped guide plate 6 can keep a close distance with the outer side of the stator 4, the winding speed can be effectively improved, the specific position and the angle of the arc-shaped guide plate 6 can be adjusted according to different specifications and models of the stator 4, when the winding machine is used for winding the stator 4 with different specifications, the better guiding effect can be achieved, the winding speed is higher, when the winding is carried out, the wire head is firstly wound on the support frame 12, the adjusting screw rod 10 is controlled to rotate through the second driving motor 9, the position of the mounting frame 802 is adjusted, the upper side and the lower side of the limiting plate 801 are respectively arranged at the upper side and the lower side of the winding post of the stator 4, then the rotating shaft 8 is driven to rotate through the first driving motor 3, the pay-off rack 7 is further driven to rotate, in the rotating process, the wire discharged by the pay-off pipe 701 can move to the middle part under the guiding effect of the two arc-shaped guiding plates 6, the limiting plate 801 is matched with the limiting of the end part through the integral rotation, the wire can be wound on the winding post of the stator 4 by one circle, in the rotating process of the pay-off rack 7, the limiting plate 801 is controlled to move by the second driving motor 9, and the winding work of the whole winding post can be completed, after the wire winding is accomplished to a wrapping post, through the drive of third driving motor 11, steerable post 5 that rotates under the effect of driving belt 1101 rotates to can adjust stator 4's position, make next wrapping post that needs the wire winding rotate to limiting plate 801's position, remove through steerable brake block 1402 of second cylinder 1401, brake pivoted stator 4, conveniently adjust its position, circulate many times, can accomplish whole stator 4's wire winding work.

It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the present invention, and it will be apparent to those skilled in the art that other variations and modifications can be made on the basis of the above description.

Claims

1. The utility model provides a guide rail locking stator coiling machine, includes workstation (1), its characterized in that: the utility model discloses a rotary table, including workstation (1), upper surface one side movable mounting of workstation (1) has reduction gear (2), first driving motor (3) are installed to the input of reduction gear (2), pivot (8) are installed to the output of reduction gear (2), the axle of pivot (8) is on one's body fixed mounting has pay off rack (7), the equal movable mounting in upper surface both sides of workstation (1) has arc deflector (6), upper surface one side of workstation (1) is rotated and is installed rotation post (5), the top of rotation post (5) is provided with stator (4), the top that just is located stator (4) in workstation (1) one side is provided with support frame (12), lower surface one side fixed mounting of workstation (1) has second driving motor (9).

2. The rail-locking stator winding machine according to claim 1, characterized in that: accommodate the lead screw (10) is installed to the output of second driving motor (9), bottom one side of installation workstation (1) is rotated to the one end of accommodate the lead screw (10), movable mounting has screw cover (1001) on the pole body of accommodate the lead screw (10), the top fixed mounting of screw cover (1001) has connecting plate (1002), the top of connecting plate (1002) runs through a side surface of workstation (1) fixed mounting in reduction gear (2).

3. The guide rail locking stator winding machine according to claim 1, characterized in that: one side fixed surface of reduction gear (2) installs mounting bracket (802), the tip of pivot (8) is rotated and is set up inside mounting bracket (802), one side middle part of mounting bracket (802) is provided with limiting plate (801), the one end of pay off rack (7) is provided with unwrapping wire pipe (701).

4. The rail-locking stator winding machine according to claim 1, characterized in that: first air cylinders (13) are arranged on two sides of the upper surface of the workbench (1), a first moving block (1301) is mounted at the output end of each first air cylinder (13), and a rotating air cylinder (1302) is mounted at the top of one end of each first moving block (1301).

5. The rail-locking stator winding machine according to claim 4, wherein: the bottom of each arc-shaped guide plate (6) is fixedly mounted at the top of a rotary cylinder (1302) at a corresponding position, slide rails (101) are arranged on two sides of the upper surface of the workbench (1), and the bottoms of the speed reducer (2), the first moving block (1301) and the rotary cylinder (1302) are arranged on the slide rails (101) in a sliding mode.

6. The rail-locking stator winding machine according to claim 1, characterized in that: a fixing frame (14) is installed on one side of the upper surface of the workbench (1), a second cylinder (1401) is installed on one side of the top of the fixing frame (14), a brake block (1402) is installed at the output end of the second cylinder (1401), and one side of the brake block (1402) is arranged on one side of the stator (4).

7. The rail-locking stator winding machine according to claim 1, characterized in that: third driving motor (11) is installed to lower surface one side of workstation (1), the bottom of rotating post (5) runs through workstation (1) and is provided with driving belt (1101), one side setting of driving belt (1101) is on third driving motor (11) output.

8. The guide rail locking stator winding machine according to claim 1, characterized in that: the bottom of the support frame (12) is movably arranged in the stator (4).