CN219936862U - Permanent-magnet coil constant-tension winding device - Google Patents

Permanent-magnet coil constant-tension winding device Download PDF

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CN219936862U
CN219936862U CN202320897960.7U CN202320897960U CN219936862U CN 219936862 U CN219936862 U CN 219936862U CN 202320897960 U CN202320897960 U CN 202320897960U CN 219936862 U CN219936862 U CN 219936862U
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fixedly connected
motor
magnet coil
winding
winding device
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刘立鹤
刘乐区
杨雪梅
刘玉红
韩天天
曹明涛
周冰家
朱元军
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Shandong Xufeng Electric Co.,Ltd.
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Shandong Shunyi Electrical Materials Co ltd
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Abstract

本实用新型涉及线圈生产技术领域,公开了永磁线圈恒张力绕线装置,第一电机的输出轴固定连接有齿轮,工作箱的上表面两侧均固定连接有限位套,两个所述限位套的内部均活动连接有调节管,两个所述限位套之间固定连接有束线板,两个所述调节管相对的一端均固定连接有连接轴,两个所述连接轴的一端均固定连接有调节轮,通过两个调节管通过连接轴带动调节轮进行移动,从而能够调节金属条所受到的张力,避免金属条在绕卷过程中发生松动,而影响线圈的质量,通过设置的限位板,带动绕线轮进行旋转,完成绕线操作,同时电动伸缩杆通过定位板带动绕线轮在限位轴表面进行移动,能够自动完成线圈的整齐排列。

The utility model relates to the technical field of coil production and discloses a permanent magnet coil constant tension winding device. The output shaft of the first motor is fixedly connected with a gear, and both sides of the upper surface of the working box are fixedly connected with limit sleeves. The two limiters Adjustment tubes are movably connected to the inside of the position sleeves. A harness plate is fixedly connected between the two limit sleeves. The opposite ends of the two adjustment tubes are fixedly connected to a connecting shaft. The two connecting shafts are fixedly connected to each other. One end is fixedly connected with an adjusting wheel, and the two adjusting tubes drive the adjusting wheel to move through the connecting shaft, thereby adjusting the tension on the metal strip and preventing the metal strip from loosening during the winding process, which affects the quality of the coil. The set limit plate drives the winding wheel to rotate to complete the winding operation. At the same time, the electric telescopic rod drives the winding wheel to move on the surface of the limit shaft through the positioning plate, which can automatically complete the neat arrangement of the coils.

Description

永磁线圈恒张力绕线装置Permanent magnet coil constant tension winding device

技术领域Technical field

本实用新型涉及线圈生产技术领域,具体为永磁线圈恒张力绕线装置。The utility model relates to the technical field of coil production, specifically a permanent magnet coil constant tension winding device.

背景技术Background technique

线圈通常指呈环形的导线绕组,在线圈生产过程中,通常需要使用绕线装置将金属条缠绕在特定工件上。A coil usually refers to a ring-shaped winding of wire. During the coil production process, a winding device is usually used to wrap a metal strip around a specific workpiece.

一般将金属线缠绕在工件上时,需要通过拉紧金属线,通过其拉扯金属线产生的张力而使缠绕的线能相互紧密贴合,从而避免缠线时松动,但是根据不同金属线的材质和性能,金属线缠绕所需的张力大小也不同,而目前所使用的绕线机的结构只能使用单一的拉扯张力对金属线进行缠绕,进而容易导致金属线断裂或松动的问题。Generally, when winding a metal wire around a workpiece, it is necessary to tighten the metal wire. The tension generated by pulling the metal wire can make the wound wires fit closely to each other, thereby avoiding loosening during winding. However, depending on the material of the metal wire, And performance, the amount of tension required for winding metal wires is also different, and the structure of the winding machine currently used can only use a single pulling tension to wind the metal wire, which can easily lead to the problem of breakage or loosening of the metal wire.

实用新型内容Utility model content

本实用新型的目的在于提供永磁线圈恒张力绕线装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a permanent magnet coil constant tension winding device to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:永磁线圈恒张力绕线装置,包括工作箱,所述工作箱的外表面一侧固定连接有支撑板,工作箱的内部连接有调节机构,调节机构包括第一电机,第一电机的输出轴固定连接有齿轮,工作箱的上表面两侧均固定连接有限位套,两个所述限位套的内部均活动连接有调节管,两个所述限位套之间固定连接有束线板,两个所述调节管相对的一端均固定连接有连接轴,两个所述连接轴的一端均固定连接有调节轮,支撑板的上表面两侧均固定连接有支撑架,两个所述支撑架之间连接有绕线机构。In order to achieve the above purpose, the present utility model provides the following technical solution: a permanent magnet coil constant tension winding device, including a working box, a support plate is fixedly connected to one side of the outer surface of the working box, and an adjustment mechanism is connected to the inside of the working box. The adjustment mechanism includes a first motor. The output shaft of the first motor is fixedly connected with a gear. Limit sleeves are fixedly connected to both sides of the upper surface of the working box. Adjustment tubes are movably connected inside the two limit sleeves. Two A harness plate is fixedly connected between the limit sleeves, a connecting shaft is fixedly connected at one end of the two adjusting tubes, an adjusting wheel is fixedly connected at one end of the two connecting shafts, and the upper surface of the support plate Support frames are fixedly connected to both sides, and a winding mechanism is connected between the two support frames.

可选的,所述第一电机固定连接于工作箱的内部,且第一电机的输出轴活动贯穿工作箱的上表面,齿轮位于工作箱的顶部,第一电机通过齿轮分别带动两个调节管进行移动。Optionally, the first motor is fixedly connected to the inside of the working box, and the output shaft of the first motor moves through the upper surface of the working box. The gear is located on the top of the working box. The first motor drives the two regulating tubes through the gear. Make a move.

可选的,所述两个所述调节管相对的一面均设有齿条,两个所述调节管通过齿条与齿轮啮合连接,限位套的外表面开设有与齿轮配合使用的限位槽,位于调节管外表面的齿条延伸至限位槽内部,两个调节管通过连接轴带动调节轮进行移动,从而能够调节金属条所受到的张力,避免金属条在绕卷过程中发生松动,而影响线圈的质量,通过设置的限位套,保证了调节管移动的稳定性。Optionally, the opposite sides of the two adjustment tubes are equipped with racks, and the two adjustment tubes are meshed with the gears through the racks, and the outer surface of the limit sleeve is provided with a limiter for use with the gears. The rack located on the outer surface of the adjustment tube extends to the inside of the limit groove. The two adjustment tubes drive the adjustment wheel to move through the connecting shaft, thereby adjusting the tension on the metal strip and preventing the metal strip from loosening during the winding process. , and affects the quality of the coil, the stability of the movement of the regulating tube is ensured by the set limit sleeve.

可选的,所述绕线机构包括第二电机和电动伸缩杆,第二电机的输出轴固定连接有限位轴,限位轴的外表面活动套设有绕线轮,电动伸缩杆的伸缩端固定连接有定位板。Optionally, the winding mechanism includes a second motor and an electric telescopic rod. The output shaft of the second motor is fixedly connected to a limited shaft. The outer surface of the limited shaft is movable with a winding wheel. The telescopic end of the electric telescopic rod Fixed connection with positioning plate.

可选的,所述第二电机固定连接于其中一个支撑架的上表面,限位轴的外表面固定连接有限位板,绕线轮与限位板配合使用,第二电机带动限位轴进行旋转,通过设置的限位板,带动绕线轮进行旋转,完成绕线操作。Optionally, the second motor is fixedly connected to the upper surface of one of the supporting frames, the outer surface of the limit shaft is fixedly connected to the limit plate, the winding wheel is used in conjunction with the limit plate, and the second motor drives the limit shaft. Rotate and drive the winding wheel to rotate through the set limit plate to complete the winding operation.

可选的,所述绕线轮的外表面开设有旋转槽,定位板滑动连接于旋转槽内部,电动伸缩杆通过定位板带动绕线轮在限位轴表面进行移动,能够自动完成线圈的整齐排列。Optionally, the outer surface of the winding wheel is provided with a rotation groove, and the positioning plate is slidingly connected to the inside of the rotation groove. The electric telescopic rod drives the winding wheel to move on the surface of the limit shaft through the positioning plate, which can automatically complete the neatness of the coil. arrangement.

与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:

1、该永磁线圈恒张力绕线装置,通过两个调节管通过连接轴带动调节轮进行移动,从而能够调节金属条所受到的张力,避免金属条在绕卷过程中发生松动,而影响线圈的质量。1. This permanent magnet coil constant tension winding device drives the adjustment wheel to move through two adjustment tubes through the connecting shaft, thereby adjusting the tension on the metal strip and preventing the metal strip from loosening during the winding process and affecting the coil. the quality of.

2、该永磁线圈恒张力绕线装置,通过设置的限位板,带动绕线轮进行旋转,完成绕线操作,同时电动伸缩杆通过定位板带动绕线轮在限位轴表面进行移动,能够自动完成线圈的整齐排列。2. This permanent magnet coil constant tension winding device drives the winding wheel to rotate through the set limit plate to complete the winding operation. At the same time, the electric telescopic rod drives the winding wheel to move on the surface of the limit shaft through the positioning plate. It can automatically arrange the coils neatly.

附图说明Description of the drawings

图1为本实用新型永磁线圈恒张力绕线装置整体的结构示意图;Figure 1 is a schematic structural diagram of the entire permanent magnet coil constant tension winding device of the present invention;

图2为本实用新型永磁线圈恒张力绕线装置中工作箱的剖视图;Figure 2 is a cross-sectional view of the working box in the permanent magnet coil constant tension winding device of the present invention;

图3为本实用新型永磁线圈恒张力绕线装置中调节机构的结构示意图;Figure 3 is a schematic structural diagram of the adjustment mechanism in the permanent magnet coil constant tension winding device of the present invention;

图4为本实用新型永磁线圈恒张力绕线装置中绕线机构的结构示意图。Figure 4 is a schematic structural diagram of the winding mechanism in the permanent magnet coil constant tension winding device of the present invention.

图中:1、工作箱;11、支撑板;12、支撑架;2、调节机构;21、第一电机;22、齿轮;23、限位套;24、束线板;25、调节管;26、连接轴;27、调节轮;3、绕线机构;31、第二电机;32、限位轴;33、限位板;34、绕线轮;35、电动伸缩杆;36、定位板。In the picture: 1. Working box; 11. Support plate; 12. Support frame; 2. Adjustment mechanism; 21. First motor; 22. Gear; 23. Limit sleeve; 24. Wire harness plate; 25. Adjustment tube; 26. Connecting shaft; 27. Adjusting wheel; 3. Winding mechanism; 31. Second motor; 32. Limit shaft; 33. Limit plate; 34. Winding wheel; 35. Electric telescopic rod; 36. Positioning plate .

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

请参阅图1至图4,本实用新型提供永磁线圈恒张力绕线装置,包括工作箱1,工作箱1的外表面一侧固定连接有支撑板11,工作箱1的内部连接有调节机构2,调节机构2包括第一电机21,第一电机21的输出轴固定连接有齿轮22,工作箱1的上表面两侧均固定连接有限位套23,两个限位套23的内部均活动连接有调节管25,两个限位套23之间固定连接有束线板24,两个调节管25相对的一端均固定连接有连接轴26,两个连接轴26的一端均固定连接有调节轮27,支撑板11的上表面两侧均固定连接有支撑架12,两个支撑架12之间连接有绕线机构3。Please refer to Figures 1 to 4. This utility model provides a permanent magnet coil constant tension winding device, which includes a work box 1. A support plate 11 is fixedly connected to one side of the outer surface of the work box 1, and an adjustment mechanism is connected to the interior of the work box 1. 2. The adjustment mechanism 2 includes a first motor 21. The output shaft of the first motor 21 is fixedly connected with a gear 22. Both sides of the upper surface of the work box 1 are fixedly connected with limit sleeves 23. Both limit sleeves 23 are movable inside. An adjusting tube 25 is connected, a harness plate 24 is fixedly connected between the two limit sleeves 23, the opposite ends of the two adjusting tubes 25 are fixedly connected to a connecting shaft 26, and one end of the two connecting shafts 26 is fixedly connected to an adjusting tube. Wheel 27, support frames 12 are fixedly connected to both sides of the upper surface of the support plate 11, and a winding mechanism 3 is connected between the two support frames 12.

第一电机21固定连接于工作箱1的内部,且第一电机21的输出轴活动贯穿工作箱1的上表面,齿轮22位于工作箱1的顶部,第一电机21通过齿轮22分别带动两个调节管25进行移动。The first motor 21 is fixedly connected to the inside of the work box 1, and the output shaft of the first motor 21 moves through the upper surface of the work box 1. The gear 22 is located on the top of the work box 1. The first motor 21 drives two wheels through the gear 22. The regulating tube 25 moves.

两个调节管25相对的一面均设有齿条,两个调节管25通过齿条与齿轮22啮合连接,限位套23的外表面开设有与齿轮22配合使用的限位槽,位于调节管25外表面的齿条延伸至限位槽内部,两个调节管25通过连接轴26带动调节轮27进行移动,从而能够调节金属条所受到的张力,避免金属条在绕卷过程中发生松动,而影响线圈的质量,通过设置的限位套23,保证了调节管25移动的稳定性。The opposite sides of the two adjustment tubes 25 are equipped with racks. The two adjustment tubes 25 are meshed with the gear 22 through the rack. The outer surface of the limit sleeve 23 is provided with a limit groove for use with the gear 22 and is located on the adjustment tube. The rack on the outer surface of 25 extends to the inside of the limit groove. The two adjustment tubes 25 drive the adjustment wheel 27 to move through the connecting shaft 26, thereby adjusting the tension on the metal strip and preventing the metal strip from loosening during the winding process. As for the quality of the coil, the stability of the movement of the regulating tube 25 is ensured by the provided limit sleeve 23 .

绕线机构3包括第二电机31和电动伸缩杆35,第二电机31的输出轴固定连接有限位轴32,限位轴32的外表面活动套设有绕线轮34,电动伸缩杆35的伸缩端固定连接有定位板36。The winding mechanism 3 includes a second motor 31 and an electric telescopic rod 35. The output shaft of the second motor 31 is fixedly connected to the limiting shaft 32. The outer surface of the limiting shaft 32 is movable with a winding wheel 34. The electric telescopic rod 35 has The telescopic end is fixedly connected with a positioning plate 36.

第二电机31固定连接于其中一个支撑架12的上表面,限位轴32的外表面固定连接有限位板33,绕线轮34与限位板33配合使用,第二电机31带动限位轴32进行旋转,通过设置的限位板33,带动绕线轮34进行旋转,完成绕线操作。The second motor 31 is fixedly connected to the upper surface of one of the supporting frames 12. The outer surface of the limiting shaft 32 is fixedly connected to the limiting plate 33. The winding wheel 34 is used in conjunction with the limiting plate 33. The second motor 31 drives the limiting shaft. 32 rotates, and drives the winding wheel 34 to rotate through the set limit plate 33 to complete the winding operation.

绕线轮34的外表面开设有旋转槽,定位板36滑动连接于旋转槽内部,电动伸缩杆35通过定位板36带动绕线轮34在限位轴32表面进行移动,能够自动完成线圈的整齐排列。The outer surface of the winding wheel 34 is provided with a rotating groove, and the positioning plate 36 is slidingly connected inside the rotating groove. The electric telescopic rod 35 drives the winding wheel 34 to move on the surface of the limiting shaft 32 through the positioning plate 36, which can automatically complete the ordering of the coils. arrangement.

工作原理:使用本装置时,将金属条穿过束线板24,同时将金属条的两端放置在两个调节轮27的上方,金属条的一端绕卷在绕线轮34的表面,根据实际使用需要,启动第一电机21,第一电机21通过齿轮22分别带动两个调节管25进行移动,两个调节管25通过连接轴26带动调节轮27进行移动,从而能够调节金属条所受到的张力,避免金属条在绕卷过程中发生松动,而影响线圈的质量,通过设置的限位套23,保证了调节管25移动的稳定性,在绕线过程中,第二电机31带动限位轴32进行旋转,通过设置的限位板33,带动绕线轮34进行旋转,完成绕线操作,同时电动伸缩杆35通过定位板36带动绕线轮34在限位轴32表面进行移动,能够自动完成线圈的整齐排列。Working principle: When using this device, pass the metal strip through the wire harness plate 24, and place the two ends of the metal strip above the two adjustment wheels 27. One end of the metal strip is wound on the surface of the winding wheel 34. According to For actual use, start the first motor 21, and the first motor 21 drives the two adjusting tubes 25 to move through the gears 22, and the two adjusting tubes 25 drive the adjusting wheel 27 to move through the connecting shaft 26, so that the metal strip can be adjusted. The tension of the metal strip prevents the metal strip from loosening during the winding process, which affects the quality of the coil. The set limit sleeve 23 ensures the stability of the movement of the adjusting tube 25. During the winding process, the second motor 31 drives the limiter. The position shaft 32 rotates and drives the winding wheel 34 to rotate through the set limit plate 33 to complete the winding operation. At the same time, the electric telescopic rod 35 drives the winding wheel 34 to move on the surface of the limit shaft 32 through the positioning plate 36. It can automatically arrange the coils neatly.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. Permanent magnet coil constant tension winding device, including work box (1), its characterized in that, surface one side fixedly connected with backup pad (11) of work box (1), the internal connection of work box (1) has adjustment mechanism (2), adjustment mechanism (2) include first motor (21), the output shaft fixedly connected with gear (22) of first motor (21), the equal fixedly connected with stop collar (23) in upper surface both sides of work box (1), two equal swing joint in inside of stop collar (23) has regulation pipe (25), two fixedly connected with wire harness board (24) between stop collar (23), two equal fixedly connected with connecting axle (26) of the one end that regulation pipe (25) is relative, two equal fixedly connected with regulating wheel (27) of one end of connecting axle (26), the equal fixedly connected with support frame (12) in upper surface both sides of backup pad (11), be connected with winding mechanism (3) between two support frame (12).
2. The permanent magnet coil constant tension winding device according to claim 1, wherein the first motor (21) is fixedly connected to the inside of the working box (1), and an output shaft of the first motor (21) movably penetrates through the upper surface of the working box (1), and the gear (22) is located at the top of the working box (1).
3. The permanent magnet coil constant tension winding device according to claim 1, wherein racks are arranged on opposite sides of the two adjusting pipes (25), the two adjusting pipes (25) are connected with the gear (22) in a meshed mode through the racks, limiting grooves matched with the gear (22) in use are formed in the outer surface of the limiting sleeve (23), and the racks located on the outer surface of the adjusting pipes (25) extend into the limiting grooves.
4. The permanent magnet coil constant tension winding device according to claim 1, wherein the winding mechanism (3) comprises a second motor (31) and an electric telescopic rod (35), an output shaft of the second motor (31) is fixedly connected with a limiting shaft (32), a winding wheel (34) is movably sleeved on the outer surface of the limiting shaft (32), and a positioning plate (36) is fixedly connected with a telescopic end of the electric telescopic rod (35).
5. The permanent magnet coil constant tension winding device according to claim 4, wherein the second motor (31) is fixedly connected to the upper surface of one of the supporting frames (12), the outer surface of the limiting shaft (32) is fixedly connected with a limiting plate (33), and the winding wheel (34) is matched with the limiting plate (33).
6. The permanent magnet coil constant tension winding device according to claim 4, wherein the outer surface of the reel (34) is provided with a rotary groove, and the positioning plate (36) is slidably connected to the inside of the rotary groove.
CN202320897960.7U 2023-04-20 2023-04-20 Permanent-magnet coil constant-tension winding device Active CN219936862U (en)

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Address after: 255400 North Liujia Village, Jingzhong Town, Linzi District, Zibo City, Shandong Province

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Address before: 255400 North Liu Jia, Jingzhong Town, Linzi District, Zibo City, Shandong Province

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