CN218784217U - Edible mushroom precooling system - Google Patents

Abstract

The utility model discloses an edible mushroom precooling system, including precooling workshop, refrigeration host computer, be used for the feeding lifting machine that links to each other with the undercarriage transfer chain and be used for the ejection of compact lifting machine that links to each other with the packing transfer chain, precooling workshop is equipped with multiseriate precooling support that sets up side by side, each row the precooling support all is equipped with the unpowered roller table that multilayer slope set up and receives basket line, the feed end that multiseriate unpowered roller table received basket line is equipped with the multilayer and enters basket transfer chain, the discharge end is equipped with multilayer and goes out the basket transfer chain, the feeding lifting machine sets up the feed end that the basket transfer chain was entered to the multilayer, each basket transfer chain is entered and all is equipped with on being used for sending into the fungus basket on the basket transfer chain to each row of unpowered roller table and receiving basket commutator on; the discharge elevator is arranged at the discharge end of the multi-layer basket discharge conveying line, and the discharge end of each unpowered roller way bin basket line is provided with a stopper for stopping the bacteria baskets from sliding forwards. The utility model discloses simple structure, the cooling rate is fast, has improved the precooling effect.

Description

Edible mushroom precooling system

Technical Field

The utility model relates to an edible mushroom production field, in particular to edible mushroom precooling system.

Background

The edible fungi contain various components beneficial to human bodies, so that the planting industry of the edible fungi has reached large-scale development. The fresh edible fungi have high water content and tender tissues, and are very easy to damage in the processes of picking, transporting, loading and unloading and storing to cause deterioration and rot. Therefore, the storage and preservation of edible fungi are very necessary. The existing storage mode adopts fresh edible fungi which are just picked to immediately send to a freezing warehouse, the fresh edible fungi are cooled through the freezing warehouse, the information edible fungi after being cooled are transported to a seller through the existing cooling mode, the current cooling mode is that the cold quantity of the freezing warehouse is relied on, most of the edible fungi packages adopt foam boxes for packaging, and the boxes are difficult to cool after the edible fungi are boxed and stacked. Due to the good heat preservation characteristic of the foam box, the cold energy is difficult to enter the box and has poor cooling effect. Is easy to cause the deterioration and the rot of the edible mushrooms.

Disclosure of Invention

The utility model aims at the not enough of prior art, provide an edible mushroom precooling system, the precooling effect is better, and the cooling rate is fast.

The technical scheme of the utility model is that:

an edible mushroom precooling system comprises a precooling workshop, a refrigerating host, a feeding elevator and a discharging elevator, wherein the feeding elevator is used for being connected with a lower rack conveying line, the discharging elevator is used for being connected with a packaging conveying line, a plurality of rows of precooling supports are arranged in parallel in the precooling workshop, each row of precooling supports is provided with a plurality of rows of unpowered roller way storage basket lines which are obliquely arranged, the feeding end of each row of unpowered roller way storage basket lines is provided with a plurality of rows of basket feeding conveying lines, the discharging end of each row of unpowered roller way storage basket lines is provided with a plurality of layers of basket discharging conveying lines, each layer of unpowered roller way storage basket lines corresponds to one basket feeding conveying line and one basket discharging conveying line, the feeding elevator is arranged at the feeding end of each row of unpowered roller way storage basket conveying lines, and each basket feeding conveying line is provided with a basket distributing reverser which is used for conveying fungus baskets on the basket feeding conveying lines to each row of unpowered roller way storage basket conveying lines; the discharging hoister is arranged at the discharging end of the multi-layer basket discharging conveying line, and the discharging end of each unpowered roller way bin basket line is provided with a stopper for stopping the fungus baskets from sliding forwards.

Furthermore, the refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are respectively provided with a controller, and the input end and the output end of the controller of each refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are connected through a network.

Furthermore, basket distributing guide rails are arranged on the outer sides of the basket feeding conveying lines, and basket distributing commutators are arranged on the basket distributing guide rails in a sliding mode.

Furthermore, a position sensor for detecting the moving position of the basket dividing reverser and a monitoring sensor for detecting the bacteria basket are arranged on the basket dividing reverser.

Furthermore, graphene heat insulation plates are arranged on the periphery of the precooling workshop and on the inner side of the top plate.

Adopt above-mentioned technical scheme to have following beneficial effect:

the utility model has the advantages of simple structure, each is listed as the basket line is banked up to the unpowered roll table that the precooling support set up the multilayer slope setting, multiseriate the feed end that the basket line was banked up to the unpowered roll table is equipped with into basket transfer chain, and the discharge end is equipped with out the basket transfer chain, utilizes to advance basket transfer chain and send the fungus basket to the unpowered roll table on the basket line is banked up, banked basket line through the unpowered roll table slowly slides and send to out the basket transfer chain, has realized not densely stacking, and it is effectual to cool down, and cooling speed is fast, and the precooling is efficient, can 24 hours uninterrupted operation.

The refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are respectively provided with a controller, and the input end and the output end of the controller of each refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are connected through a network. The controller is connected with each motor for intelligent control, controllable temperature and high efficiency.

The description is further described below in conjunction with the appended drawings and detailed description.

Drawings

FIG. 1 is a schematic structural view of embodiment 1;

FIG. 2 is a side view of FIG. 1;

FIG. 3 is an enlarged view taken at A in FIG. 2;

FIG. 4 is an enlarged view at B in FIG. 2;

FIG. 5 is a top view of FIG. 1;

FIG. 6 is a schematic structural view of the basket dividing commutator of the present invention;

fig. 7 is a schematic structural view of the stopper of the present invention.

In the attached drawing, 1 is a precooling workshop, 2 is a feeding elevator, 3 is a discharging elevator, 4 is a precooling support, 5 is an unpowered roller way bin basket line, 6 is a basket entering conveying line, 7 is a basket discharging conveying line, 8 is a basket dividing reverser, 8-1 is a basket dividing support, 8-2 is a guide wheel, 8-3 is a travelling wheel, 8-4 is a guide arm, 9 is a stopper, 9-1 is a fixed seat, 9-2 is a driving cylinder, 9-3 is a connecting rod, 9-4 is a first stopper, 9-5 is a second stopper, 9-6 is a first hinged arm, 9-7 is a second hinged arm, and 10 is a bacteria basket.

Detailed Description

Specific example 1:

referring to fig. 1 to 7, the edible mushroom precooling system comprises a precooling workshop 1, a refrigeration host, an air cooler, a feeding elevator 2 connected with an undercarriage conveyor line, a discharging elevator 3 connected with a packaging conveyor line, a plurality of rows of precooling supports 4 and a controller, wherein the precooling system adopts an independent refrigeration host unit and one set of eight coil air coolers to continuously provide cold for a room, and the room requires 0-4 ℃. Precooling workshop all be equipped with graphite alkene heated board all around and roof inboard, keep warm through graphite alkene heated board and improve the heat preservation effect, effectively prevented the heat transfer. The feeding hoister and the discharging hoister adopt rapid circulating hoists.

A plurality of rows of precooling supports 4 arranged side by side are arranged in the precooling workshop 1, each row of precooling supports 4 is provided with a plurality of layers of unpowered roller way collecting basket lines 5 which are obliquely arranged, each layer of unpowered roller way collecting basket line 5 can be used for placing a plurality of rows of bacteria baskets, the feeding end of each row of unpowered roller way collecting basket lines 5 is provided with a plurality of layers of basket feeding conveying lines 6, the discharging end of each row of unpowered roller way collecting basket lines 5 is provided with a plurality of layers of basket discharging conveying lines 7, and each layer of unpowered roller way collecting basket lines 5 corresponds to one basket feeding conveying line 6 and one basket discharging conveying line 7. The feeding hoister is arranged at the feeding end of the multilayer basket feeding conveying line 6, and the discharging hoister is arranged at the discharging end of the multilayer basket discharging conveying line 7. The refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are all provided with controllers, and the input end and the output end of the controller of each refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are connected through a network.

Basket distributing guide rails are arranged on the outer sides of the basket feeding conveying lines 6 of all the layers, basket distributing commutators 8 which are arranged in a sliding mode are arranged on the basket distributing guide rails, and the basket distributing commutators 8 are used for conveying the fungus baskets on the basket feeding conveying lines 6 to unpowered roller way collecting basket lines 5 of all the rows. In this particular embodiment: the basket feeding device is characterized in that an upper basket distributing guide rail and a lower basket distributing guide rail are arranged on the outer side of the basket feeding conveying line 6, the basket distributing reverser 8 adopts the existing conveying line basket distributing device, the basket distributing reverser 8 comprises a driving motor, a transmission device and a basket distributing support 8-1, the output end of the driving motor is connected with the basket distributing support 8-1 through the transmission device, the transmission device adopts a transmission chain, the basket distributing support 8-1 is installed on a chain link of the transmission chain, the transmission chain is connected with the driving motor through a chain wheel, guide wheels 8-2 which are in sliding fit with the outer sides of the basket distributing guide rails are arranged on two sides of the basket distributing support 8-1, walking wheels 8-3 which are in sliding fit with the basket distributing guide rails are arranged at the upper end of the basket distributing support 8-1, the basket distributing support 8-1 is arranged between the upper basket distributing guide rail and the lower basket distributing guide rail in a sliding manner, bent guide arms 8-4 which are horizontally arranged and are used for reversing are arranged on the basket distributing support 8-1, and reinforcing ribs are arranged between the basket distributing support 8-1 and the basket guide arms 8-4. The basket distributing reverser 8 adopts the existing basket distributing machine.

The basket dividing reverser 8 is provided with a controller, a position sensor for detecting the moving position of the basket dividing reverser 8 and a monitoring sensor for detecting a bacteria basket. The position sensor and the monitoring sensor are respectively connected with the controller of the basket distributing reverser, the input end and the output end of the controller of the basket distributing reverser are connected with the controller of the basket feeding line 6 through a network, the position sensor is used for detecting that the basket distributing reverser 8 moves to a preset position and then sends the position to the controller of the basket distributing reverser, and the controller of the basket distributing reverser is used for controlling the starting and stopping actions of the driving motor of the basket distributing reverser 8. The monitoring sensors are used for detecting the fungus baskets and sending the fungus baskets to the controllers of the basket distribution commutators, the controllers of the basket distribution commutators count the data of the monitoring sensors, judge whether the fungus baskets of each row of unpowered roller way collection basket lines 5 reach the preset basket number, and if the fungus baskets reach the preset basket number, the controllers start the basket distribution commutators 8 and send the basket distribution commutators 8 to the other row of unpowered roller way collection basket lines 5.

Each layer the discharge end of the unpowered roller way bin basket line 5 is provided with a stopper 9 for stopping the forward sliding of the fungus basket, the stopper 9 adopts the existing conveyor line stopper 9, in the specific embodiment: the stopper 9 comprises a fixed seat 9-1, a driving cylinder 9-2, a connecting rod 9-3, a first stopper 9-4 and a second stopper 9-5, wherein the fixed seat 9-1 is arranged on the pre-cooling support 4, the driving cylinder 9-2 is arranged on the fixed seat 9-1, the output end of the driving cylinder 9-2 is connected with a first hinged arm 9-6 and the connecting rod 9-3, the first hinged arm 9-6 is connected with the first stopper 9-4, the connecting rod 9-3 is connected with a second hinged arm 9-7, and the second hinged arm 9-7 is connected with the second stopper 9-5. The driving cylinder 9-2 is used for controlling the first blocking block and the second blocking block to stretch, namely when the driving cylinder stretches out, the second blocking block stretches out upwards, and therefore the fungus baskets at the tail end of the unpowered roller way bin wire 5 are prevented from sliding continuously. When the driving cylinder retracts, the first blocking block extends upwards, the second blocking block retracts, the fungus basket at the tail end of the unpowered roller way bin wire 5 slides to the basket outlet conveying line 7, the second fungus basket is blocked, and the stopper 9 effectively prevents the fungus basket from freely sliding on the unpowered roller way bin wire 5.

In this particular embodiment: the method is characterized in that four layers of double-row feeding is adopted, 14 rows of pre-cooling supports are arranged, each row of pre-cooling supports is about 17.8 meters, the length is about 19.1 meters, the height is about 5.7 meters, each row is provided with four layers of obliquely arranged unpowered roller way collecting basket lines 5, the inclination angle is 3-7 degrees, and each layer of unpowered roller way collecting basket line 5 can be provided with a plurality of rows of bacteria baskets.

The utility model discloses a theory of operation: after the basket feeding conveying line 6 conveys the fungus baskets to the unpowered roller way bin basket line 5, the fungus baskets automatically slide through self weight, and the unpowered roller way bin basket line 5 slides stably at a constant speed, so that the fungus baskets are not damaged by excessive impact force and the fungus caps are not shaken off by breaking the fungus rods, the integrity of each strain of the fungus is ensured, and the service life of the fungus baskets is prolonged. The production cost is reduced, and the product percent of pass and the yield are greatly improved. Each bacteria basket is conveyed to the packing belt conveying line from the cold cooling room after entering the cold cooling room, and the residence time of each bacteria basket in the cold cooling room is about 60 minutes. The temperature is reduced from 13 ℃ to 18 ℃ to 2 ℃ to 6 ℃. After the temperature reaches the set temperature, the fungus baskets are automatically conveyed to the fungus basket conveying line 7 to be quickly conveyed to the elevator, and the fungus baskets are quickly lifted to the fungus basket conveying line through the discharging elevator to be conveyed to the packaging conveying line to be conveyed to the packaging area. This precooling system fungus basket is incessant in succession into fungus basket and goes out fungus basket, and for current fungus basket direct flow through the short cooling effect of precooling time extremely poor on the transfer chain, and the utility model discloses the low cooling time of room temperature cooling effect is good, ensures the new freshness of domestic fungus mushroom.

Claims (5)

1. An edible mushroom precooling system comprises a precooling workshop, a refrigeration host, a feeding elevator and a discharging elevator, wherein the feeding elevator is used for being connected with a lower rack conveying line, the discharging elevator is used for being connected with a packaging conveying line, and a plurality of rows of precooling supports are arranged side by side; the discharging hoister is arranged at the discharging end of the multi-layer basket discharging conveying line, and the discharging end of each unpowered roller way bin basket line is provided with a stopper for stopping the fungus baskets from sliding forwards.

2. The system for precooling edible mushroom according to claim 1, wherein: the refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are all provided with controllers, and the input end and the output end of the controller of each refrigeration host, the feeding hoister, the basket feeding conveying line, the discharging hoister and the basket discharging conveying line are connected through a network.

3. The edible mushroom precooling system of claim 1, wherein: and basket distributing guide rails are arranged on the outer sides of the basket feeding conveying lines, and basket distributing reversers are arranged on the basket distributing guide rails in a sliding mode.

4. An edible mushroom precooling system according to claim 1, 2 or 3, wherein: and the basket dividing reverser is provided with a position sensor for detecting the moving position of the basket dividing reverser and a monitoring sensor for detecting the bacteria basket.

5. The system for precooling edible mushroom according to claim 1, wherein: and graphene heat insulation plates are arranged on the periphery of the pre-cooling workshop and on the inner side of the top plate.

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