CN218776696U - Sponge dysmorphism cutting machine - Google Patents
Sponge dysmorphism cutting machine Download PDFInfo
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- CN218776696U CN218776696U CN202320332925.0U CN202320332925U CN218776696U CN 218776696 U CN218776696 U CN 218776696U CN 202320332925 U CN202320332925 U CN 202320332925U CN 218776696 U CN218776696 U CN 218776696U
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Abstract
The utility model discloses a sponge special-shaped cutting machine, which comprises a cutting mechanism, a cutting moving mechanism and a cutting lifting mechanism; the cutting mechanism comprises a cutting installation part, a cutting ring cutter structure and a cutting guide structure, the cutting installation part is provided with the cutting ring cutter structure and the cutting guide structure, the cutting mechanism is connected with a moving part of the cutting moving mechanism through the cutting installation part, the cutting moving mechanism comprises a cutting base frame and a moving structure, one end of the cutting base frame is hinged to the cutting base frame, the free end of the cutting base frame is connected with a cutting lifting mechanism, and the moving structure is installed on the cutting base frame and the moving part of the moving structure drives the cutting mechanism to move along the cutting base frame. Cutting ring structure realizes the cutting to the sponge, and cutting guide structure prescribes a limit to the removal unwrapping wire that guides cutting mechanism to the cutting shape, and moving structure drives cutting mechanism and removes the realization and remove the cutting, and cutting elevating system realizes that cutting mechanism and cutting moving mechanism are holistic to reset.
Description
Technical Field
The utility model belongs to the technical field of the sponge cutting, concretely relates to sponge dysmorphism cutting machine.
Background
The special-shaped cutting of traditional monolithic sponge uses the heating wire, utilizes the high temperature cutting sponge of heating wire, can produce a large amount of harmful smog during the cutting, and is harmful to the human body, and the cutting plane unevenness has burnt out yellowing trace on the cutting surface moreover, and cutting efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that traditional sponge uses the heating wire cutting can produce harmful smog, cutting plane yellow to a sponge dysmorphism cutting machine is provided, and the walking is realized cutting the sponge when using the annular line sword to rotate, and the tangent plane levels totally and does not produce harmful smog, clean environmental protection.
The utility model discloses the technical scheme who adopts does:
a sponge special-shaped cutting machine comprises a cutting mechanism, a cutting moving mechanism and a cutting lifting mechanism; the cutting mechanism comprises a cutting installation part, a cutting ring cutter structure and a cutting guide structure, the cutting installation part is provided with the cutting ring cutter structure and the cutting guide structure, the cutting mechanism is connected with a moving part of the cutting moving mechanism through the cutting installation part, the cutting moving mechanism comprises a cutting base frame and a moving structure, the cutting base frame is provided with a hinged end part and a free end part, the free end part of the cutting base frame is connected with a cutting lifting mechanism, and the moving structure is installed on the cutting base frame and the moving part of the moving structure drives the cutting mechanism to move along the cutting base frame. Cutting ring structure realizes the cutting to the sponge, and cutting guide structure prescribes a limit to the removal unwrapping wire that guides cutting mechanism to the cutting shape, and moving structure drives cutting mechanism and removes the realization and remove the cutting, and cutting elevating system realizes that cutting mechanism and cutting moving mechanism are holistic to reset.
As a preferred scheme of the utility model, the cutting ring cutter structure comprises an annular thread cutter, a thread cutter driving wheel, a thread cutter driven wheel and a thread cutter rotating power part, wherein the thread cutter driving wheel and the thread cutter driven wheel are arranged at intervals and are both connected with the cutting installation part, and the thread cutter driving wheel is connected with the rotating part of the thread cutter rotating power part; the annular line knife is wound on the line knife driving wheel and the line knife driven wheel, and the distance between the upper line knife part and the lower line knife part of the annular line knife is larger than the thickness of the sponge to be cut. Annular wire sword uses the diamond wire saw to act as, and the cutting diameter only has 0.5mm to wire sword rotation power spare uses direct current motor to act as, and the high-speed rotation of direct current unit drives the rotation of wire sword action wheel, and then realizes the rotation of annular wire sword. It is of course also possible to use a hand wheel for manual operation of the rotation, but in view of cutting efficiency it is preferred to use a dc motor.
As an optimized proposal of the utility model, the space between the thread cutter driving wheel and the thread cutter driven wheel is adjustable. And changing the width of the annular wire cutter and tightening the annular wire cutter according to the width of different sponges to be cut.
As a preferred scheme of the utility model, a lower thread cutter driven wheel is arranged below the thread cutter driving wheel and below the thread cutter driven wheel, and the annular thread cutter is sleeved on the thread cutter driving wheel, the thread cutter driven wheel and the two lower thread cutter driven wheels; the part of the annular thread knife below the driven wheel under the two thread knives is used as a cutting part for cutting the sponge. And the annular line knife supported by the driven wheel under the two line knives is positioned on the same straight line in the horizontal direction and the vertical direction, namely, the cutting part of the annular line knife has no inclination problem, so that the accuracy of the cutting shape is ensured.
As a preferred scheme of the utility model, the line sword is down adjustable from driving wheel and line sword action wheel interval, the line sword is down adjustable from driving wheel and line sword from driving wheel interval. The width of the annular wire knife can be changed by adjusting the distance in the vertical direction so as to be suitable for cutting sponges with different thicknesses.
As a preferred scheme of the utility model, the cutting guide structure includes guide mount pad and guide wheel, and the guide wheel is installed on the guide mount pad with adjustable and the guide wheel rolls along cutting die's spacing terminal surface. The cutting guide structures are symmetrically arranged and distributed on two sides of the annular wire knife, so that two end parts of the annular wire knife are kept synchronous in the moving process. And the guide wheel is adjustably mounted, so that the mounting height can be changed according to different cutting dies.
As a preferred scheme of the utility model, the moving structure comprises a moving power part, a moving screw rod, a moving nut, a moving slide block, a limiting slide block and a limiting slide rail; the movable power piece is installed on the cutting base frame, the output portion of the movable power piece is connected with the movable screw rod and drives the movable screw rod to rotate, the movable nut is connected with the movable screw rod in a threaded mode and connected with the movable sliding block, the movable sliding block is connected with the cutting installation piece, the limiting sliding rail is installed on the movable base frame, and the limiting sliding block is installed on the limiting sliding rail in a sliding mode and connected with the cutting installation piece. The movable power part drives the movable screw rod to rotate, the rotation of the movable screw rod is converted into linear movement of the movable nut, the linear movement of the movable nut drives the cutting mounting part to move linearly, the annular wire knife is moved to cut the sponge, and the annular cutter moves linearly when cutting is carried out through the limiting slide rail and the limiting slide block; the moving power member uses a stepping motor.
As a preferred scheme of the utility model, cutting elevating system include elevation structure and cutting fall-back pole, and elevation structure's lift portion is connected with cutting fall-back pole and cutting fall-back pole lower part is equipped with down spacing portion, cutting fall-back pole passes the lift auxiliary member that cutting bed frame free end set up, the lift auxiliary member removes along cutting fall-back pole.
Before cutting, the free end of the cutting base frame is jacked up by the lifting structure through the lower limiting part, the cutting mechanism and the cutting base frame are installed together, the cutting mechanism is lifted, after sponge to be cut is placed in place, the lifting structure resets, the lower limiting part falls, however, the contact of the guide wheel and the cutting die realizes a supporting effect, the lifting auxiliary part is kept highly located, the lower limiting part is separated, under the driving of the moving structure, the cutting mechanism moves along the cutting base frame and rolls along the guide end face of the cutting die due to the guide wheel, the annular wire knife can cut the sponge to be the shape limited by the cutting die, in the moving cutting process, the lifting auxiliary part falls along the cutting falling rod until the cutting auxiliary part is contacted with the lower limiting part to complete cutting, the lifting structure jacks up again to lift the cutting mechanism and keep away from the sponge, and the moving structure drives the cutting mechanism to reset, and the next cutting is waited for cutting.
As an optimal solution of the utility model, the articulated end of the cutting bed frame is provided with a height-adjusting mechanism. The height adjusting mechanism can change the basic height of the cutting base frame so as to be suitable for sponges with different thicknesses.
As an optimal scheme, heighten the mechanism including heightening the support, heightening the piece, heightening the lead screw, heightening the nut and heightening the power piece, heightening the tip of piece and heightening the slide rail sliding connection that sets up on the support, and heightening the piece and heightening the nut and being connected, heightening the nut and heightening lead screw threaded connection, heightening the vertical setting of lead screw and heightening the lead screw on heightening the support and heightening the power piece and being connected, heightening the power piece and driving and heightening the lead screw and rotate, the cutting bed frame articulates on heightening the piece. The height-adjusting power part uses a direct current motor, the direct current motor drives a height-adjusting screw rod to rotate, the rotation of the height-adjusting screw rod is converted into the vertical linear movement of a height-adjusting block through a height-adjusting nut, the height adjustment of the cutting base frame is realized by the vertical movement of the height-adjusting block, and the height of the base is changed to be suitable for sponges with different thicknesses.
The utility model discloses an annular carborundum coping saw is as the cutting knife, it cuts the sponge to rotate under the drive of removal structure, and the shape of cutting is realized injecing by the rolling walking on cutting guide structure edge cutting die, do not produce harmful smog in the cutting process, and elevation structure can be with cutting bed frame lifting and reseing, after the lifting, be convenient for place the sponge, it resets to place back elevation structure, but because the supporting role of cutting guide structure, annular line sword still contacts with the sponge, cutting bed frame falls back along the cutting pole that falls back in the cutting process, elevation structure will cut bed frame jack-up after the cutting is accomplished, removal structure area cutting mechanism resets, wait for next cutting, and the height that adjusts that the mechanism that sets up can change initial height, with the sponge that is suitable for different thickness.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention.
Detailed description of the preferred embodiments
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without any creative effort belong to the protection scope of the present invention.
A sponge special-shaped cutting machine comprises a cutting mechanism, a cutting moving mechanism and a cutting lifting mechanism; the cutting mechanism comprises a cutting installation part 1, a cutting ring cutter structure and a cutting guide structure, wherein the cutting installation part 1 is provided with the cutting ring cutter structure and the cutting guide structure.
Cutting ring sword structure include annular line sword 100, line sword action wheel 101, line sword follows driving wheel 102, line sword rotation power spare 103, line sword action wheel 101 and line sword follow driving wheel 102 interval setting and all be connected with cutting installed part 1, during the actual installation, the line sword action wheel is direct to be connected with the rotation portion that line sword rotated power spare, line sword rotation power spare 103 direct mount is on cutting installed part, line sword is installed on cutting installed part 1 through a erection column from the driving wheel, and the line sword is adjustable from the installation site of driving wheel 102 and erection column.
In order to be suitable for sponges with different widths and for tightening the annular string knife, the horizontal distance between the string knife driving wheel and the string knife driven wheel can be changed.
In order to increase the width of the annular string knife in the vertical direction, a string knife lower driven wheel 105 is mounted below the string knife driving wheel 101 and below the string knife driven wheel 102, and the string knife lower driven wheel can be connected with the cutting mounting piece through a single mounting column or can be directly mounted on the existing mounting column.
The annular line knife is sleeved on the line knife driving wheel 101, the line knife driven wheel 102 and the two line knife lower driven wheels 105; the part of the annular thread knife below the driven wheel under the two thread knives is used as a cutting part for cutting the sponge. And the annular line knife supported by the driven wheel 105 under the two line knives is on the same straight line in the horizontal direction and the vertical direction, namely, the cutting part of the annular line knife has no inclination problem, so that the accuracy of the cutting shape is ensured, and the distance between the upper line knife part and the lower line knife part of the annular line knife is larger than the thickness of the sponge to be cut.
The annular wire knife uses the carborundum wire saw to act as, and the cutting diameter is only 0.5mm to the wire knife rotates power spare and uses direct current motor to act as, and the high-speed rotation of direct current single-machine drives the rotation of wire knife action wheel, and then realizes the rotation of annular wire knife. It is of course also possible to use a hand wheel for manual operation of the rotation, but in view of cutting efficiency it is preferred to use a dc motor.
In order to be better suitable for sponges with different thicknesses, the distance between the lower line knife driven wheel 105 and the line knife driving wheel 101 is adjustable, the distance between the lower line knife driven wheel 105 and the line knife driven wheel 102 is adjustable, and the width of the annular line knife can be changed due to the fact that the distance in the vertical direction is adjustable.
In order to realize the sponge-shaped cutting, a cutting guide structure 104 is used for guiding, the cutting guide structure 104 comprises a guide mounting seat 1041 and a guide wheel 1042, the guide wheel 1042 is adjustably mounted on the guide mounting seat, and the guide wheel 1042 rolls along the limit end surface of the cutting die. The cutting guide structures are symmetrically arranged and distributed on two sides of the annular wire knife, so that two end parts of the annular wire knife are kept synchronous in the moving process. And the guide wheel is installed in an adjustable mode, and the installation height can be changed according to different cutting dies.
The cutting mechanism is connected with the moving part of the cutting moving mechanism through the cutting installation member 1, the cutting moving mechanism comprises a cutting base frame 200 and a moving structure, the cutting base frame 200 is provided with a hinged end part and a free end part, the free end part of the cutting base frame 200 is connected with a cutting lifting mechanism, the moving structure is installed on the cutting base frame 200, and the moving part of the moving structure drives the cutting mechanism to move along the cutting base frame 200.
The moving structure comprises a moving power part 201, a moving screw rod 202, a moving nut, a moving slide block, a limiting slide block 205 and a limiting slide rail 206; the movable power piece 201 is installed on the cutting base frame, the output portion of the movable power piece is connected with the movable screw rod and drives the movable screw rod 202 to rotate, the movable nut is in threaded connection with the movable screw rod 202 and is connected with the movable sliding block, the movable sliding block is connected with the cutting installation piece 1, the movable base frame 200 is provided with the limiting sliding rail 206, the limiting sliding block 205 is installed on the limiting sliding rail 206 in a sliding mode, and the limiting sliding block 205 is connected with the cutting installation piece 1. The movable power part drives the movable screw rod to rotate, the rotation of the movable screw rod is converted into linear movement of the movable nut, the linear movement of the movable nut drives the cutting mounting part to move linearly, the annular linear knife moves to cut the sponge, and the annular cutting knife moves linearly when cutting is carried out due to the existence of the limiting slide rail and the limiting slide block; the moving power member uses a stepping motor.
The cutting lifting mechanism comprises a lifting structure 300 and a cutting return rod 301, a lifting part of the lifting structure 300 is connected with the cutting return rod 301, a lower limiting part 302 is arranged on the lower part of the cutting return rod 301, the cutting return rod 301 penetrates through a lifting auxiliary part 207 arranged at the free end of the cutting base frame 200, and the lifting auxiliary part 207 moves along the cutting return rod. The lifting structure 300 uses a lifting cylinder or a lifting electric cylinder, and can quickly realize lifting.
In order to enlarge the application range of the cutting machine and ensure that the cutting machine is suitable for cutting sponges with different thicknesses, the hinged end part of the cutting base frame is provided with a height-adjusting mechanism 4. The height adjusting mechanism can change the basic height of the cutting base frame.
Heightening mechanism 4 that adopts in this embodiment is including heightening support 400, heightening piece 401, heightening lead screw 402, heightening nut and heightening power piece 403, heightening piece 401's tip and the slide rail sliding connection who sets up on heightening support 400, and heightening piece 401 is connected with heightening nut, heightening nut and heightening lead screw threaded connection, heightening lead screw vertical setting is on heightening support and heightening lead screw and heightening power piece 403 are connected, heightening power piece drives heightening lead screw and rotates, cutting bed frame 200 articulates on heightening the piece. The height-adjusting power part uses a direct current motor, the direct current motor drives a height-adjusting screw rod to rotate, the rotation of the height-adjusting screw rod is converted into the vertical linear movement of a height-adjusting block through a height-adjusting nut, the height adjustment of the cutting base frame is realized by the vertical movement of the height-adjusting block, and the height of the base is changed to be suitable for sponges with different thicknesses.
The lifting structure, the wire cutter rotation power piece and the mobile power piece are controlled by the PLC, before cutting, the lifting structure jacks up the free end of the cutting base frame 200 through the lower limiting part 302, the cutting mechanism and the cutting base frame are installed together, so the cutting mechanism is also lifted, after a sponge to be cut is placed in place, the lifting structure resets, the lower limiting part falls, but a supporting effect is realized due to the contact of the guide wheel 1042 and the cutting die, the lifting auxiliary piece is kept high at the lower limiting part and separated, the wire cutter rotation power piece and the mobile power piece work, under the driving of the mobile structure, the cutting mechanism moves along the cutting base frame and rolls along the guide end face of the cutting die due to the guide wheel, so that the annular wire cutter can cut the sponge to be cut into a shape limited by the cutting die, in the process of moving and cutting, the lifting auxiliary piece descends along the cutting return rod until the wire cutter rotates to be contacted with the lower limiting part to complete cutting, the lifting structure jacks up again to lift the cutting mechanism and keep away from the sponge, and the mobile structure brings the cutting mechanism to reset, and waits for next cutting.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
1. The utility model provides a sponge dysmorphism cutting machine which characterized in that: comprises a cutting mechanism, a cutting moving mechanism and a cutting lifting mechanism; the cutting mechanism comprises a cutting installation part (1), a cutting ring cutter structure and a cutting guide structure, the cutting installation part (1) is provided with the cutting ring cutter structure and the cutting guide structure, the cutting mechanism is connected with a moving part of the cutting moving mechanism through the cutting installation part, the cutting moving mechanism comprises a cutting base frame (200) and a moving structure, the cutting base frame (200) is provided with a hinged end part and a free end part, the free end part of the cutting base frame (200) is connected with a cutting lifting mechanism, and the moving part of the moving structure, which is installed on the cutting base frame (200), drives the cutting mechanism to move along the cutting base frame (200).
2. The sponge form cutter of claim 1, wherein: the cutting ring cutter structure comprises an annular wire cutter (100), a wire cutter driving wheel (101), a wire cutter driven wheel (102) and a wire cutter rotating power part (103), wherein the wire cutter driving wheel (101) and the wire cutter driven wheel (102) are arranged at intervals and are connected with the cutting installation part (1), and the wire cutter driving wheel (101) is connected with a rotating part of the wire cutter rotating power part (103); the annular line knife (100) is wound on the line knife driving wheel and the line knife driven wheel, and the distance between the upper line knife part and the lower line knife part of the annular line knife is larger than the thickness of the sponge to be cut.
3. The sponge form cutter of claim 2, wherein: the distance between the thread cutter driving wheel (101) and the thread cutter driven wheel (102) is adjustable.
4. The sponge form cutter of claim 2, wherein: a lower line knife driven wheel (105) is arranged below the line knife driving wheel (101) and below the line knife driven wheel (102), and the annular line knife is sleeved on the line knife driving wheel (101), the line knife driven wheel (102) and the two lower line knife driven wheels (105).
5. The sponge form cutter of claim 4, wherein: the distance between the lower line knife driven wheel (105) and the line knife driving wheel (101) is adjustable, and the distance between the lower line knife driven wheel (105) and the line knife driven wheel (102) is adjustable.
6. The sponge form cutter of claim 2, wherein: the cutting guide structure (104) comprises a guide mounting seat (1041) and a guide wheel (1042), and the guide wheel (1042) is adjustably mounted on the guide mounting seat.
7. The sponge form cutting machine as claimed in any one of claims 1 to 6 wherein: the moving structure comprises a moving power part (201), a moving screw rod (202), a moving nut, a moving slide block, a limiting slide block (205) and a limiting slide rail (206); the movable power part (201) is installed on the cutting base frame, the output portion of the movable power part is connected with the movable screw rod and drives the movable screw rod (202) to rotate, the movable nut is in threaded connection with the movable screw rod (202), the movable nut is connected with the movable sliding block, the movable sliding block is connected with the cutting installation part (1), a limiting sliding rail (206) is installed on the movable base frame (200), the limiting sliding block (205) is installed on the limiting sliding rail (206) in a sliding mode, and the limiting sliding block (205) is connected with the cutting installation part (1).
8. The sponge form cutting machine of claim 7, wherein: cutting elevating system include elevation structure (300) and cutting fall back pole (301), and elevation portion and cutting fall back pole (301) of elevation structure (300) are connected and cutting fall back pole (301) lower part is equipped with down spacing portion (302), cutting fall back pole (301) pass the lift auxiliary member (207) that cutting bed frame (200) free end set up, lift auxiliary member (207) remove along cutting fall back pole.
9. The sponge form cutting machine of claim 7, wherein: the hinged end part of the cutting base frame is provided with a height adjusting mechanism (4).
10. The sponge form cutter of claim 9, wherein: heightening mechanism (4) including heightening support (400), heightening piece (401), heightening lead screw (402), heightening nut and heightening power piece (403), heightening the tip of piece (401) and heightening the slide rail sliding connection that sets up on support (400), and heightening piece (401) and heightening nut are connected, heightening nut and heightening lead screw threaded connection, heightening lead screw vertical setting is on heightening the support and heightening lead screw and heightening power piece (403) and being connected, heightening power piece drives heightening lead screw and rotates, cutting bed frame (200) articulate on heightening the piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320332925.0U CN218776696U (en) | 2023-02-28 | 2023-02-28 | Sponge dysmorphism cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320332925.0U CN218776696U (en) | 2023-02-28 | 2023-02-28 | Sponge dysmorphism cutting machine |
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| Publication Number | Publication Date |
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| CN218776696U true CN218776696U (en) | 2023-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202320332925.0U Active CN218776696U (en) | 2023-02-28 | 2023-02-28 | Sponge dysmorphism cutting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116572303A (en) * | 2023-07-13 | 2023-08-11 | 鹏图建设有限公司 | Pneumatic ash conveying device in sludge incineration process and control method thereof |
-
2023
- 2023-02-28 CN CN202320332925.0U patent/CN218776696U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116572303A (en) * | 2023-07-13 | 2023-08-11 | 鹏图建设有限公司 | Pneumatic ash conveying device in sludge incineration process and control method thereof |
| CN116572303B (en) * | 2023-07-13 | 2023-09-26 | 鹏图建设有限公司 | Pneumatic ash conveying device in sludge incineration process and control method thereof |
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