CN218740397U

CN218740397U - Automatic sediment slag cleaning system

Info

Publication number: CN218740397U
Application number: CN202222369503.9U
Authority: CN
Inventors: 贾天将; 李小龙; 周兆勋; 徐建功; 刘磊; 于佳雯; 徐海澜
Original assignee: Ningxia Tianyuan Manganese Material Research Institute Co ltd
Current assignee: Ningxia Tianyuan Manganese Material Research Institute Co ltd
Priority date: 2022-09-07
Filing date: 2022-09-07
Publication date: 2023-03-28
Anticipated expiration: 2032-09-07

Abstract

The utility model discloses an automatic clearance system of sediment, including slag bath and host computer, the left side intercommunication of slag bath has the sedimentation tank, the left side wall of sedimentation tank is provided with clear slag way, clear slag way's inside is provided with the scraper blade lifting machine, the inside of sedimentation tank is provided with the baffle that is located scraper blade lifting machine right side, the left side of baffle is provided with level sensor, and the right side of baffle and the inside of sedimentation tank are provided with the baffler of cross distribution, level sensor and host computer electric signal connection, the host computer is connected with the scraper blade lifting machine electricity. This automatic clearance system of sediment has the advantage of the automatic clearance anode slag, has solved electrolysis shop basement space limited, and mechanical equipment such as excavator is inconvenient to get into, but when the too much anode slag of pond low deposit, needs the manual work to clear up, not only can delay the recovery of anolyte, still wastes a large amount of manpowers simultaneously, problem of plenty of time.

Description

Automatic sediment slag cleaning system

Technical Field

The utility model relates to a sediment pond specifically is an automatic clearance system of sediment.

Background

The sedimentation tank is a structure for removing suspended matters in water by using sedimentation, and is a device for purifying water quality, wherein the suspended matters in water are removed by using the natural sedimentation or coagulating sedimentation effect of water, the sedimentation tank is divided into a horizontal sedimentation tank and a vertical sedimentation tank according to the water flow direction, when the sedimentation tank is applied to the field of electrolytic manganese production, an anode slag tank is also called as a sedimentation tank, most of the anode slag tank is positioned in a basement of an electrolytic workshop, after sedimentation, anode slag is precipitated at the lower part of the tank, and anode liquid is recycled and stored.

The basement space of the electrolysis workshop is limited, mechanical equipment such as an excavator cannot enter conveniently, but when the anode slag is deposited too much in a low pool, the anode slag needs to be cleaned manually, recovery of the anode liquid is delayed, a large amount of manpower is wasted, and a large amount of time is wasted, so that the automatic sediment slag cleaning system is provided to solve the problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic clearance system of sediment to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an automatic clearance system of sediment, includes slag bath and host computer, the left side intercommunication of slag bath has the sedimentation tank, the left side wall of sedimentation tank is provided with the sediment removal way, the inside of sediment removal way is provided with the scraper blade lifting machine, the inside of sedimentation tank is provided with the baffle that is located scraper blade lifting machine right side.

As a further aspect of the present invention: a water level sensor is arranged on the left side of the baffle, and barrier plates distributed in a cross mode are arranged on the right side of the baffle and inside the sedimentation tank.

As a further aspect of the present invention: the water level sensor is in electrical signal connection with a host, and the host is electrically connected with the scraper lifter.

As the utility model discloses further scheme again: the bottom of the sedimentation tank is in a conical shape, and the depth of the sedimentation tank is greater than that of the slag pool.

As the utility model discloses further scheme again: the top of the scraper hoist extends to the top of the slag cleaning channel, and the scraper hoist comprises a chain.

As the utility model discloses further scheme again: the bottom of scraper blade lifting machine is provided with transverse distribution's guard shield, the inside of guard shield is provided with rotatable pivot, going out of pivot be provided with the tooth of chain kernel, the outside of pivot is provided with the auger that is close to both ends.

As the utility model discloses further scheme again: the protective cover and the scraper elevator are in T-shaped shapes on site, the protective cover is located in a gap arranged between the protective cover and the baffle, and the protective cover is located in the deepest part inside the sedimentation tank.

Compared with the prior art, the beneficial effects of the utility model are that:

1. this automatic clearance system of sediment, through the positive pole sediment in the sedimentation tank of earlier sediment of sedimentation tank scraper blade lifting machine regularly clearance, can effectually concentrate the positive pole sediment and clear away, reduce the diffusion range of positive pole sediment, realize the effect of automatic clearance.

2. This automatic clearance system of sediment, through level sensor monitoring water level, when the clearance of positive pole sediment jam baffle below, the water level rises, and level sensor's signal is received to the host computer and control scraper blade lifting machine begins work, and the clearance positive pole sediment compares regularly to clear up energy-conservation more.

3. The automatic sediment slag cleaning system drives the packing auger to rotate together through the chain of the scraper lifter, and the packing auger can transmit the middle of the anode slag phases at two ends in the rotating process, so that the function of collecting the anode slag can be achieved.

Drawings

FIG. 1 is a schematic structural view of an automatic sediment slag cleaning system;

FIG. 2 is a sectional view showing the structure of an automatic sediment slag cleaning system;

FIG. 3 is a schematic view of a screw conveyor in an automatic sediment slag cleaning system;

fig. 4 is a system block diagram of an automatic sediment slag cleaning system.

In the figure: 1. a slag pool; 2. a sedimentation tank; 3. a slag removal channel; 4. a baffle plate; 5. a scraper lifter; 6. blocking the plate; 7. a water level sensor; 8. a chain; 9. a packing auger; 10. a rotating shaft; 11. a shield.

Detailed Description

Referring to fig. 1, in the embodiment of the utility model, an automatic clearance system of sediment, including slag bath 1 and host computer, the left side intercommunication of slag bath 1 has sedimentation tank 2, the left side wall of sedimentation tank 2 is provided with clear slag runner 3, clear slag runner 3's inside is provided with scraper blade lifting machine 5, the inside of sedimentation tank 2 is provided with baffle 4 that is located scraper blade lifting machine 5 right side, and baffle 4's effect is steady rivers, prevents that positive pole sediment from being taken away to rivers.

The utility model discloses a theory of operation is: liquid enters into the inside of sedimentation tank 2, the anode slag deposits, the anolyte enters into the inside of slag bath 1 through atmospheric pressure, scraper blade lifting machine 5 sets up to regular work, 5 work of scraper blade lifting machine are carried out once every day, operating time is half an hour at every turn, can effectually prevent that the anode slag from following the anolyte and entering into the inside of slag bath 1, discharge anode slag regularly through scraper blade lifting machine 5, the discharge gate of scraper blade lifting machine 5 sets up the handcart and connects the sediment transportation to handle, realize the effect of automatic clearance sediment anode slag.

Referring to fig. 1 to 3, in the embodiment of the present invention, a water level sensor 7 is disposed on the left side of the baffle 4, a baffle 6 is disposed on the right side of the baffle 4 and inside the sedimentation tank 2, the baffle 6 can block the torrent of the anolyte, so that the anolyte can be stabilized and reach the inside of the slag tank 1 at a constant current.

In a preferred embodiment, the water level sensor 7 is electrically connected with a host, the host is electrically connected with the scraper elevator 5, and the host is the prior art and is not described again.

The utility model discloses a theory of operation is: when the positive pole sediment is piled up and is reached baffle 4, the clearance of 4 bottoms of seal baffle, the inside of slag bath 1 can't flow to the anolyte, consequently, the left anolyte water level of baffle 4 can continuous rising, until reaching level sensor 7's peak value, the host computer received the signal this moment, and drive scraper blade lifting machine 5 carries out work, and the clearance is piled up at the inside positive pole sediment of sedimentation tank 2, compares regularly the clearance more energy-conserving.

Referring to fig. 1 to 4, in the embodiment of the present invention, the bottom of the sedimentation tank 2 is tapered, and the depth of the sedimentation tank is greater than that of the slag pool 1, and the tapered sedimentation tank 2 is helpful for collecting and cleaning the anode slag.

In a preferred embodiment, the top of the scraper lifter 5 extends to the top of the slag chute 3, the scraper lifter 5 comprises a chain 8, and it is prior art that the scraper lifter 5 has the chain 8.

In a preferred embodiment, the bottom of scraper blade lifting machine 5 is provided with transverse distribution's guard shield 11, the inside of guard shield 11 is provided with rotatable pivot 10, going out of pivot 10 be provided with the 8 kernel of chain tooth, the outside of pivot 10 is provided with auger 9 near both ends, and 8 drive pivots 10 of chain and auger 9 rotate, therefore auger 9 no longer need independent drive arrangement.

In a preferred embodiment, the shield 11 and the scraper elevator 5 are in a T shape on site, the shield 11 is positioned right below the baffle 4, a gap is arranged between the shield 11 and the baffle 4, the shield 11 is positioned at the deepest part inside the sedimentation tank 2, and the transversely arranged shield 11 comprises an auger 9 inside, so that anode slag can be collected better.

The utility model discloses a theory of operation is: in order to keep the passing efficiency of the anolyte from the bottom of the baffle 4 and increase the storage capacity of the anode slag, the front end and the rear end of the inner bottom wall of the sedimentation tank 2 are horizontal, the scraper elevator 5 can drive the packing auger 9 to rotate together when working, the packing auger 9 can transmit the anode slag to the middle, and the cleaning effect of the anode slag is improved.

It should be noted that the above embodiments belong to the same utility model concept, and the description of each embodiment has its emphasis, and the description of each embodiment is not described in detail, and reference may be made to the description of other embodiments.

The above-mentioned embodiments only express the embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the utility model. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. The utility model provides an automatic clearance system of sediment, includes slag bath (1) and host computer, its characterized in that, the left side intercommunication of slag bath (1) has sedimentation tank (2), the left side wall of sedimentation tank (2) is provided with clear slag runner (3), the inside of clear slag runner (3) is provided with scraper blade lifting machine (5), the inside of sedimentation tank (2) is provided with baffle (4) that are located scraper blade lifting machine (5) right side.

2. The automatic sediment slag cleaning system as claimed in claim 1, wherein a water level sensor (7) is arranged at the left side of the baffle plate (4), and baffle plates (6) which are distributed in a staggered manner are arranged at the right side of the baffle plate (4) and the inside of the sedimentation tank (2).

3. The automatic sediment slag cleaning system as claimed in claim 2, wherein the water level sensor (7) is electrically connected with a main machine, and the main machine is electrically connected with the scraper elevator (5).

4. The automatic sediment slag cleaning system as claimed in claim 1, characterized in that the bottom of the sedimentation tank (2) is conical and the depth is larger than that of the slag tank (1).

5. The automatic sediment slag cleaning system of claim 4, wherein the top of the scraper elevator (5) extends to the top of the slag cleaning channel (3), and the scraper elevator (5) comprises a chain (8).

6. The automatic sediment slag cleaning system of claim 5, wherein the bottom of the scraper elevator (5) is provided with a transversely distributed shield (11), a rotatable rotating shaft (10) is arranged inside the shield (11), teeth which are matched with the inner core of the chain (8) are arranged outside the rotating shaft (10), and packing augers (9) which are close to two ends are arranged outside the rotating shaft (10).

7. The automatic sediment slag cleaning system as claimed in claim 6, wherein the protective cover (11) and the scraper elevator (5) are in a T shape on site, the protective cover (11) is positioned at the gap arranged right below the baffle (4), and the protective cover (11) is positioned at the deepest part inside the sedimentation tank (2).