CN218707262U - Unstacking device - Google Patents
Unstacking device Download PDFInfo
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- CN218707262U CN218707262U CN202222563590.1U CN202222563590U CN218707262U CN 218707262 U CN218707262 U CN 218707262U CN 202222563590 U CN202222563590 U CN 202222563590U CN 218707262 U CN218707262 U CN 218707262U
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- bracket
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- lifting
- material channel
- assembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a device breaks a jam for final single frame gets into production facility when realizing many frames transportation material, solved current single frame transportation material and leaded to the cost too big and produce the problem that line production efficiency is low excessively. A destacking device, wherein a material channel penetrates through a bracket, so that a transport line for transporting materials in the material channel is positioned inside the bracket; the material channel is provided with a driving end; the driving assembly is arranged on the bracket and is connected with the lifting assembly; the lifting assemblies are two and are respectively arranged on two sides of the bracket and correspond to the notches on the material frame assembly. The bracket is a square frame; the driving assembly comprises a driving shaft, a synchronous belt wheel, a servo motor and a synchronous toothed belt; the two driving shafts are respectively arranged on the upper end surface and the lower end surface of the bracket; two ends of the driving shaft are respectively provided with a synchronous belt wheel; the two synchronous toothed belts are respectively connected with the two synchronous belt wheels positioned on the same side; the servo motor is mounted at one end of either drive shaft.
Description
Technical Field
The utility model relates to a dismounting device, concretely relates to device breaks a jam.
Background
At present, in an automatic production line in factories at home and abroad, materials are generally conveyed in a single-frame logistics distribution mode during transportation. The single-frame logistics distribution mode has very high requirements on logistics carrying, and the single-frame logistics distribution frequency is very high, so that the problems that the loss of parts in the distribution process is large, the cost investment is too high, and the production efficiency of a production line is too low are caused. And the material frames need to be disassembled by adopting the multi-layer material frame distribution.
The invention patent of China with publication number CN110255201A provides a set of unstacking equipment, the equipment is arranged in a complex structure, a plurality of steps are needed to split a plurality of materials, and the equipment is unreasonable in arrangement facing a production line, so that the efficiency of the production line is seriously influenced.
Furthermore, the apparatus places the lifting device below the production line, which may hinder the operation of the production line when in use.
SUMMERY OF THE UTILITY MODEL
The utility model provides a device breaks a jam for in solving current automation and producing the line, the cost that adopts single frame transportation material is too big, and it is unreasonable to adopt multilayer material frame to have the equipment of breaking a jam to produce the line setting, and production efficiency crosses low problem.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a destacking device is used for disassembling a material frame assembly, and the material frame assembly comprises a plurality of layers of material frames; it is characterized in that: comprises a material channel, a bracket, a driving component and a lifting component;
the material channel is arranged by penetrating through the lower part of the bracket; the material channel is provided with a driving mechanism, and the driving mechanism is used for driving the material channel to operate;
the driving assembly is mounted on the bracket, the lifting assembly is connected with the output end of the driving assembly, and the driving assembly is used for driving the lifting assembly to lift upwards and descend downwards;
the two lifting assemblies are oppositely arranged on two sides of the support and are used for corresponding to the notches on the material frame assembly, and any material frame in the material frame assembly can be lifted upwards.
Further, the support is a square frame;
the driving assembly comprises a driving shaft, a servo motor and a synchronous toothed belt, wherein the driving shaft, the servo motor and the synchronous toothed belt are arranged on the bracket;
the two driving shafts are respectively arranged on the upper end surface and the lower end surface of the bracket;
two ends of the driving shaft are respectively provided with a synchronous belt pulley;
the two synchronous toothed belts are respectively positioned at two sides of the material channel, and each synchronous toothed belt is connected with two synchronous belt wheels positioned at the same side of the material channel;
the two synchronous toothed belts are respectively connected with the two lifting assemblies;
and the output end of the servo motor is connected with one end of any one driving shaft.
Furthermore, the driving assembly further comprises two transitional connecting blocks, and the two transitional connecting blocks are respectively arranged on the two synchronous toothed belts;
the transition connecting block is connected with the lifting assembly.
Further, the lifting assembly comprises a lifting plate, a guide rail, two air cylinders arranged on the lifting plate, two flanges and two stop pins;
the guide rails of the two lifting assemblies are respectively and oppositely arranged on the lateral edges at two sides of the bracket material channel; the lifting plate is connected to the linear guide rail and can move up and down along the guide rail, and the transition connecting block is connected to the outer side of the lifting plate;
the two flanges are arranged on the inner side of the lifting plate and are used for corresponding to notches on the material frame assembly;
two the cylinder corresponds two flange mounting and is in the outside of lifter plate, two the one end of backing pin respectively with one the output shaft of cylinder, the other end of backing pin all passes the lifter plate and wears out respectively the hole of flange, the backing pin can stretch into the notch on the pan feeding frame subassembly under the effect of cylinder.
Furthermore, the guide rail comprises a first linear guide rail and a second linear guide rail, and the first linear guide rail and the second linear guide rail are respectively arranged on the bracket and positioned on two side edges of one side of the material channel;
the lifting plate is arranged on the first linear guide rail and the second linear guide rail.
Further, the driving assembly further comprises a bracket bearing and a motor mounting plate;
two ends of the driving shaft are connected with the upper end surface or the lower end surface of the bracket through the bracket bearing;
the servo motor is installed through the motor mounting panel the up end or the lower terminal surface of support, servo motor's output and actuating shaft are connected for the drive shaft is rotatory.
Further, the synchronous pulley is a key-free synchronous pulley.
Furthermore, a position sensor is arranged on the material channel, and the material channel is a roller material channel formed by a plurality of rollers or a belt conveying material channel formed by a belt.
Further, the driving mechanism of the material channel is a motor.
Compared with the prior art, the beneficial effects of the utility model are specifically as follows:
(1) The utility model provides a device breaks a jam promotes the subassembly upward movement through the drive assembly drive for the material frame subassembly that the promotion subassembly formed a plurality of material frame combinations promotes, makes only remain a material frame on the material way, has increased the transport efficiency of production line, is used for the conveying efficiency in the same time to increase, makes manufacturing cost input reduce.
(2) The utility model discloses in, drive assembly uses the motor to drive shaft, synchronous pulley and synchronous cog belt for lifting unit can the level and stably rise or descend, reduced the problem that removes the material frame subassembly because of unbalanced emergence.
(3) The utility model discloses in, through set up the transition connecting block on synchronous cog belt for connect with the lifter plate that promotes in the subassembly, be used for avoiding synchronous cog belt directly to promote the problem that turns on one's side or can not the horizontal lift that the lifter plate in the hoisting device caused.
(4) The utility model provides an elevating system through the motion range of guide rail restriction lifter plate, makes the backing pin correspond the notch in the material frame subassembly through the flange, and cylinder drive backing pin stretches out, and more accurate promotion material frame subassembly has increased the availability factor of producing the line.
(5) The utility model discloses in, will promote the structure and establish in the material and say the top for material frame subassembly is promoted the material when using and is said the top, has prevented that material frame subassembly from saying the interference of operation to the material.
(6) The utility model discloses in, synchronous pulley use exempt from key synchronous pulley can be easier be fixed together with the drive shaft.
(7) The utility model discloses in, the support of square frame more is favorable to the installation of drive shaft and motor, more does benefit to the motion of the steady drive hoisting assembly of drive assembly level, has ensured the steady rising of material frame subassembly.
Drawings
FIG. 1 is a schematic structural view of an unstacker according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a partially enlarged view of B in fig. 1.
Wherein the reference numerals are as follows:
1. the material channel comprises a material channel body, 2, a support, 3, a support bearing, 4, a synchronous belt wheel, 5, a synchronous toothed belt, 6, a transition connecting block, 7, a lifting plate, 8, an air cylinder, 9, a flange, 10, a stop pin, 12, a servo motor, 13, a motor mounting plate, 14, a first material frame, 15, a second material frame, 16, a third material frame, 17, a fourth material frame, 18, a fifth material frame, 19, a guide rail, 191, a first linear guide rail, 192, a second linear guide rail, 20 and a driving shaft.
Detailed Description
The present invention will be further explained with reference to the drawings and the detailed description.
As shown in figure 1, the unstacking device comprises a material channel 1 connected with a production line, a support 2 of a square frame, four support bearings 3 arranged on the support 2, a synchronous belt pulley 4, a synchronous toothed belt 5, a transition connecting block 6, a lifting plate 7, a cylinder 8, a flange 9, a stop pin 10, a servo motor 12, a motor mounting plate 13, a material frame 18, a guide rail 19 and a driving shaft 20. The lifting device comprises a support bearing 3, a synchronous belt pulley 4, a synchronous toothed belt 5, a transition connecting block 6, a servo motor 12, a motor mounting plate 13 and a driving shaft 20, wherein the support bearing 3, the synchronous belt pulley 4, the synchronous toothed belt 5, the transition connecting block 6, the servo motor 12, the motor mounting plate 13 and the driving shaft 20 form a driving assembly, a lifting assembly is formed by a lifting plate 7, a cylinder 8, a flange 9, a stop pin 10 and a guide rail 19, and a material frame assembly is formed by a first material frame 14, a second material frame 15, a third material frame 16, a fourth material frame 17 and a fifth material frame 18; the driving component drives the lifting component to enable the lifting component to move upwards; the lifting assembly lifts one or more layers of material frames in the material frame assembly to move upwards.
The support 2 is a square frame and comprises four beams on the upper end face, four beams on the lower end face and four side edges on the side face.
The material channel 1 penetrates through the bracket 2, and the material frame assembly is positioned on the material channel 1 and slides forwards along with the movement of the material channel 1. The material channel 1 is a roller material channel consisting of a plurality of rollers and can also be a belt transmission material channel consisting of a belt. The material channel 1 is also provided with a position sensor for detecting the position of the material frame component.
The lower ends of the material channel 1 and the support 2 are provided with a plurality of supporting columns for supporting the material channel 1 and the support 2.
As shown in fig. 2, the upper surfaces of four side edges of the support 2 located at two sides of the material channel 1 are respectively provided with a support bearing 3, the driving shaft 20 is fixedly installed through two corresponding support bearings, the four support bearings fix two driving shafts 20 together, and the two driving shafts 20 are respectively located on the upper end surface of the support 2 and in the lower end of the material channel 1 and the frame of the support 2.
As shown in fig. 3, two flanges 9 are fixed on the lifting plate 7 through bolts, and the positions of the flanges 9 correspond to the notches on the first material frame 14, the second material frame 15, the third material frame 16, the fourth material frame 17 and the fifth material frame 18; two cylinders 8 are further fixed on the lifting plate 7 through bolts, and an output shaft on each cylinder 8 is connected with a stop pin 10 through threads. Each stop pin 10 passes through the corresponding inner hole of the flange 9.
The servomotor 12 and the drive shaft 20 are connected together by bolts and a motor mounting plate 13, and the servomotor 12 powers the drive shaft 20. Two ends of the driving shaft 20 are respectively sleeved with a synchronous belt pulley 4, the synchronous belt pulley 4 is preferably a key-free synchronous belt pulley, and the key-free synchronous belt pulley is of a conical surface locking structure and can be fixed with the driving shaft 20 through a bolt; two synchronous belt wheels 4 which correspond to each other up and down are connected through a synchronous toothed belt 5, a transition connecting block 6 is arranged in the middle of the synchronous toothed belt 5, the synchronous toothed belt 5 is connected with the transition connecting block 6 through a pin, and the transition connecting block 6 is connected with a lifting plate 7.
The working principle of the device is as follows:
when any material frames such as the first material frame 14, the second material frame 15, the third material frame 16, the fourth material frame 17 and the fifth material frame 18 are stacked together to form a material frame assembly, a motor is used as a driving mechanism to drive the material channel 1 to transport materials, and when the material frame assembly reaches a fixed position, the position sensor senses the corresponding position and stops the operation of the material channel 1; at this time, the air cylinder 8 drives the stop pin 10 to extend, so that the stop pin 10 is inserted into the notch of the second material frame 15; the servo motor 12 starts to rotate to drive the synchronous toothed belt 5 and the transition connecting block 6 to move upwards, the transition connecting block 6 drives the lifting plate 7 to move upwards, finally the second material frame 15, the third material frame 16, the fourth material frame 17 and the fifth material frame 18 are driven to move upwards in a lifting mode, the material channel 1 is recovered to run, and the first material frame 14 can be transported to the equipment. The servo motor 12 rotates reversely, the synchronous cog belt 5 drives the second material frame 15, the third material frame 16, the fourth material frame 17 and the fifth material frame 18 to move downwards until the second material frame 15, the third material frame 16, the fourth material frame 17 and the fifth material frame 18 reach the material channel 1, the stop pin 10 withdraws at the moment, the material channel 1 stops running, the servo motor 12 rotates forwards again, the lifting plate 7 is driven by the synchronous cog belt 5 to ascend to the position of the third material frame 16, the actions are repeated, the third material frame 16, the fourth material frame 17 and the fifth material frame 18 are lifted upwards, and the task of detaching the second material frame 15 is completed.
The processes are repeated, and the third material frame 16, the fourth material frame 17 and the fifth material frame 18 can be disassembled.
Claims (9)
1. A destacking device is used for disassembling a material frame assembly, and the material frame assembly comprises a plurality of layers of material frames; the method is characterized in that: comprises a material channel (1), a bracket (2), a driving component and a lifting component;
the material channel (1) is arranged by penetrating through the lower part of the bracket (2); the material channel (1) is provided with a driving mechanism, and the driving mechanism is used for driving the material channel (1) to operate;
the driving assembly is arranged on the bracket (2), the lifting assembly is connected with the output end of the driving assembly, and the driving assembly is used for driving the lifting assembly to lift upwards and descend downwards;
the lifting assemblies are two, the two lifting assemblies are oppositely arranged on two sides of the support (2), and the lifting assemblies are used for corresponding to notches in the material frame assemblies and lifting any material frame in the material frame assemblies upwards.
2. An unstacking apparatus as claimed in claim 1 wherein:
the bracket (2) is a square frame;
the driving assembly comprises a driving shaft (20) arranged on the bracket (2), a servo motor (12) and a synchronous toothed belt (5);
the two driving shafts (20) are respectively arranged on the upper end surface and the lower end surface of the bracket (2); two ends of the driving shaft (20) are respectively provided with a synchronous belt pulley (4);
the two synchronous toothed belts (5) are respectively positioned at two sides of the material channel (1), and each synchronous toothed belt (5) is connected with two synchronous belt wheels (4) positioned at the same side of the material channel (1);
the two synchronous toothed belts (5) are respectively connected with the two lifting assemblies; the output end of the servo motor (12) is connected with one end of any one driving shaft (20).
3. An unstacking apparatus as claimed in claim 2 wherein: the driving assembly further comprises two transition connecting blocks (6), and the two transition connecting blocks (6) are respectively arranged on the two synchronous toothed belts (5);
the transition connecting block (6) is connected with the lifting assembly.
4. A destacking apparatus as claimed in claim 3, wherein:
the lifting assembly comprises a lifting plate (7), a guide rail (19), two cylinders (8) arranged on the lifting plate (7), two flanges (9) and two stop pins (10);
the guide rails (19) of the two lifting assemblies are respectively and oppositely arranged on the lateral edges of the two sides of the material channel (1) of the bracket (2); the lifting plate (7) is connected to the linear guide rail (19) and can move up and down along the guide rail (19), and the transition connecting block (6) is connected to the outer side of the lifting plate (7);
the two flanges (9) are arranged on the inner side of the lifting plate (7) and are used for corresponding to notches on the material frame assembly;
the two cylinders (8) are arranged at the outer side of the lifting plate (7) corresponding to the two flanges (9),
one end of each of the two stop pins (10) is connected with an output shaft of the corresponding air cylinder (8), the other end of each of the two stop pins (10) penetrates through the lifting plate (7) and penetrates out of an inner hole of the corresponding flange (9), and the stop pins (10) can extend into the notches in the material frame assembly under the action of the corresponding air cylinders (8).
5. An unstacking apparatus as claimed in claim 4 wherein:
the guide rail (19) comprises a first linear guide rail (191) and a second linear guide rail (192), and the first linear guide rail (191) and the second linear guide rail (192) are respectively arranged on the bracket (2) and are positioned on two side edges of one side of the material channel (1);
the lifting plate (7) is arranged on the first linear guide rail (191) and the second linear guide rail (192).
6. An unstacking apparatus as claimed in claim 4 wherein: the driving assembly further comprises a bracket bearing (3) and a motor mounting plate (13);
the two ends of the driving shaft (20) are connected with the upper end surface or the lower end surface of the bracket (2) through the bracket bearing (3);
the servo motor (12) is installed through the motor mounting plate (13) the upper end face or the lower end face of support (2), and the output end and the drive shaft (20) of servo motor (12) are connected for drive shaft (20) are rotatory.
7. An unstacking apparatus as claimed in claim 6 wherein: the synchronous belt pulley (4) is a key-free synchronous belt pulley.
8. An unstacking apparatus as claimed in claim 7 wherein: the material channel (1) is provided with a position sensor, and the material channel (1) is a roller material channel formed by a plurality of rollers or a belt conveying material channel formed by a belt.
9. An unstacking apparatus as claimed in claim 1 wherein: the driving mechanism of the material channel (1) is a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222563590.1U CN218707262U (en) | 2022-09-27 | 2022-09-27 | Unstacking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222563590.1U CN218707262U (en) | 2022-09-27 | 2022-09-27 | Unstacking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218707262U true CN218707262U (en) | 2023-03-24 |
Family
ID=85638004
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222563590.1U Active CN218707262U (en) | 2022-09-27 | 2022-09-27 | Unstacking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218707262U (en) |
-
2022
- 2022-09-27 CN CN202222563590.1U patent/CN218707262U/en active Active
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