CN218695195U - Roller robot welding workstation - Google Patents
Roller robot welding workstation Download PDFInfo
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- CN218695195U CN218695195U CN202222976679.0U CN202222976679U CN218695195U CN 218695195 U CN218695195 U CN 218695195U CN 202222976679 U CN202222976679 U CN 202222976679U CN 218695195 U CN218695195 U CN 218695195U
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Abstract
The utility model discloses a roller robot weldment work station, including triaxial horizontal rotation machine of shifting and the welding bench that sets up on it, triaxial horizontal rotation machine of shifting periphery is provided with the arm, the arm periphery is provided with automatically controlled subassembly, be provided with the angle scale in the triaxial horizontal rotation machine of shifting, be provided with the chuck on the welding bench, the chuck end is provided with the numerical control motor, the roller card is in the chuck, it is rotatory to drive the roller through the numerical control motor during welding, often need staff's manual rotation roller to spill the face of weld when having solved roller manual welding, welding efficiency is low, when cylindric surface welding, the easy condition of rolling skidding of roller, triaxial horizontal rotation machine of shifting bottom is provided with the angle scale, welding material and opposite side welding synchronization go on about having realized support one side, the welded productivity has been improved, change traditional manual welding into the arm welding, the standard of uncertainty when having solved manual welding is not unified, the last condition of weld time, it is difficult to control product quality to lead to the product.
Description
Technical Field
The utility model relates to a welding field especially relates to roller robot weldment work station.
Background
Welding, also known as fusion welding, is a process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner, in which a workpiece and solder melt to form a molten zone and the molten pool cools to solidify to form a bond between the materials;
among the prior art, the roller welding realizes the material welding effect by manual fit welding stage and support, during the welding roller, its surface is cylindric, often need staff's manual rotation roller to spill the face of weld, welding efficiency is low, during cylindric surface welding, the roller easily rolls and skids, it is unsatisfactory to lead to the welding effect, welding standard differs and is difficult to control product quality, often need artifical one hand welding during roller manual welding, one hand adjustment material, the danger coefficient is too big, cause the production accident easily, the potential safety hazard is too high, welding flux and product welding can not go on in step about during manual welding simultaneously, the welded productivity is difficult to obtain promoting.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving any one of the problems in the above technique to propose roller robot weldment work station.
In order to achieve the above purpose, the utility model adopts the following technical scheme: roller robot welding workstation, including triaxial horizontal rotation positioner and the welding bench that sets up on it, triaxial horizontal rotation positioner periphery is provided with the welding mechanical arm, and welding mechanical arm periphery is provided with automatically controlled subassembly, is provided with the angle scale in the triaxial horizontal rotation positioner, is provided with the chuck on the welding bench, and the chuck end is provided with the numerical control motor.
Furthermore, the three-axis horizontal rotary positioner comprises a rack, a protection screen and an angle scale, wherein the protection screen is arranged at the top of the rack, and the angle scale is arranged at the bottom of the rack.
Furthermore, the bottom of the angle plate is octagonal, the top of the angle plate is a rotatable round table, and the protective screen is a grid-shaped baffle.
Further, the welding table comprises a welding table frame, protective housings, slide rails, support frames, chucks and a numerical control motor, the protective housings and the chucks are arranged on two sides above the welding table frame, the slide rails are arranged on the upper surface of the welding table frame, the support frames are arranged on the slide rails, and the numerical control motor is arranged at the tail ends of the chucks.
Furthermore, the welding mechanical arm is a six-axis high-precision mechanical arm, a laser welding gun head is installed on the welding mechanical arm, and the welding mechanical arm can start and stop fixed points at any position in the range of a working area.
Furthermore, a laser welding control cabinet, a manipulator control cabinet, a PLC master control box and an integrated power distribution cabinet are arranged in the electric control assembly.
The utility model has the advantages that: roller card is in the chuck, it is rotatory to drive the roller through numerical control motor during the welding, it often needs artifical one hand welding to have solved roller manual welding, one hand adjustment material, it spills the face of weld to need staff's manual rotation roller, welding efficiency is low, during cylindric surface welding, the condition of roller easy roll slip, triaxial horizontal rotation positioner bottom is provided with the angle scale, welding flux and opposite side welding synchronization go on about having realized support one side, welded productivity has been improved, change traditional manual welding into welding mechanical arm welding, the standard when having solved manual welding is not unified, uncertainty in the welding time, lead to the condition that the product is difficult to control product quality, the welding stage is provided with slide rail and removable chuck, can weld the roller of different length. The chuck is adjustable can be to the clamping of different roller sizes, the many specifications of welding of being convenient for.
Drawings
Fig. 1 is a schematic overall structure diagram of the present invention;
fig. 2 is a schematic structural view of the triaxial horizontal rotary positioner of the present invention;
FIG. 3 is a schematic view of the welding table of the present invention;
fig. 4 is a schematic structural view of the robot arm of the present invention;
fig. 5 is a schematic structural view of the angle scale of the present invention.
In the figure: the device comprises a three-axis horizontal rotary positioner 1, a rack 101, a protective screen 102, an angle scale 103, a welding table 2, a welding table 201, a protective shell 202, a sliding rail 203, a support frame 204, a chuck 205, a numerical control motor 206, a welding mechanical arm 3 and an electric control assembly 4.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to FIGS. 1-5;
the embodiment provides a roller robot welding workstation, including triaxial horizontal rotation machine of shifting 1 and the welding table 2 that sets up on it, triaxial horizontal rotation machine of shifting 1 periphery is provided with welding arm 3, and welding arm 3 periphery is provided with automatically controlled subassembly 4, is provided with angle scale 103 in the triaxial horizontal rotation machine of shifting 1, is provided with chuck 205 on the welding table 2, and chuck 205 end is provided with numerical control motor 206.
Preferably, the three-axis horizontal rotation positioner 1 comprises a rack 101, a protective screen 102 and an angle scale 103, wherein the protective screen 102 is arranged at the top of the rack 101, and the angle scale 103 is arranged at the bottom of the rack 101.
In an embodiment, when the gantry 101 and the angle scale 103 are installed, the bottom of the angle scale 103 contacts the ground and the gantry 101 is lifted off the ground.
Preferably, the bottom of the angle plate 103 is octagonal, the top is a rotatable circular table, the protection screen 102 is a grid-shaped baffle, and the protection screen 102 is made of metal materials to prevent the welded high-temperature metal from sputtering to the other side of the bracket.
In a specific embodiment, the circular table on the top of the angle scale 103 is controlled to rotate by a program of the PLC, and the circular table on the top of the angle scale 103 drives the rack 101 mounted above and the welding table 2 mounted on the rack 101 to rotate together while rotating.
Preferably, the welding table 2 comprises a welding table frame 201, a protective shell 202, a sliding rail 203, a supporting frame 204, a clamping head 205 and a numerical control motor 206, the protective shell 202 and the clamping head 205 are arranged on two sides above the welding table frame 201, the sliding rail 203 is arranged on the upper surface of the welding table frame 201, the supporting frame 204 is arranged on the sliding rail 203, and the numerical control motor 206 is arranged at the tail end of the clamping head 205.
In the specific embodiment, the roller is clamped between the left and right clamping heads 205 of the welding table 2, the roller is clamped through the expansion joints on the clamping heads 205, the roller rotates along with the clamping heads 205, the tail ends of the clamping heads 205 are connected to the output end of the numerical control motor 206, and the numerical control motor 206 is controlled by a program of a PLC to drive the roller to rotate and turn over.
In the embodiment, the welding table 2 is provided with a slide rail 203 and a replaceable chuck 205, and rollers with different lengths can be welded. The chuck 205 is adjustable and can clamp different rollers, which is convenient for welding rollers with various specifications.
Preferably, the welding mechanical arm 3 is a six-axis high-precision mechanical arm and is provided with a laser welding gun head, and the welding mechanical arm 3 can start and stop fixed points at any position in the working area range.
In the specific embodiment, the PLC is used for controlling the welding mechanical arm 3 to perform discharge welding in the range of the working area according to the position set by the program, the welding mechanical arm 3 is synchronously produced with other electric control components under the control of the PLC in a coordinated mode, the laser robot is used for welding, and compared with arc welding, the laser welding surface is smoother, flatter and more attractive, no welding slag or splashing is generated, and meanwhile, no welding wire is needed.
Preferably, a laser welding control cabinet, a manipulator control cabinet, a PLC master control box and an integrated power distribution cabinet are arranged in the electric control assembly 4.
The utility model discloses in, install the roller on the welding bench 2 of triaxial horizontal rotation machine of shifting 1 one side, the roller card is in the middle of two chucks 205 of the left and right sides of welding bench 2, the expansion joint through on the chuck 205 dies the roller card, chuck 205 end-to-end connection is to numerical control motor 206 output, PLC control angle scale 103 is rotatory 180, it is rotatory to the work area of welding mechanical arm 3 to drive the one side that triaxial horizontal rotation machine of shifting 1 will be equipped with the roller, welding mechanical arm 3 and numerical control motor 206 concerted motion need the regional equal welding of welded to roller to accomplish during the welding, during the welding simultaneously, the regional synchronous prepareek of opposite side unwelded material is settled the roller in advance on welding bench 2, when the welding is accomplished, angle scale 103 is rotatory 180 once more, unwelded material gets into the work area of welding mechanical arm 3, the welded material has rolled out, artifical unloading, feed supplement once more.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. Roller robot weldment work station, including triaxial horizontal rotation machine of shifting (1) and last welding stage (2) that set up, its characterized in that: the welding machine is characterized in that a welding mechanical arm (3) is arranged on the periphery of the triaxial horizontal rotary positioner (1), an electric control assembly (4) is arranged on the periphery of the welding mechanical arm (3), an angle scale (103) is arranged in the triaxial horizontal rotary positioner (1), a chuck (205) is arranged on the welding table (2), and a numerical control motor (206) is arranged at the tail end of the chuck (205).
2. Roller robotic welding station according to claim 1, characterized in that the three-axis horizontal rotary positioner (1) comprises a gantry (101), a protective screen (102) and an angle scale (103), the protective screen (102) being arranged at the top of the gantry (101) and the angle scale (103) being arranged at the bottom of the gantry (101).
3. Roller robotic welding station according to claim 2, characterized in that the bottom of the angle scale (103) is octagonal, the top is a rotatable circular table and the protection screen (102) is a grid-like baffle.
4. The roller robot welding workstation according to claim 1, wherein the welding table (2) comprises a welding table frame (201), a protective shell (202), a sliding rail (203), a supporting frame (204), a clamping head (205) and a numerical control motor (206), the protective shell (202) and the clamping head (205) are arranged on two sides above the welding table frame (201), the sliding rail (203) is arranged on the upper surface of the welding table frame (201), the supporting frame (204) is arranged on the sliding rail (203), and the numerical control motor (206) is arranged at the tail end of the clamping head (205).
5. The roller robot welding workstation of claim 1, characterized in that the welding robot arm (3) is a six-axis high precision robot arm equipped with a laser welding gun head, and the welding robot arm (3) can start and stop a set point at any position within the working area.
6. The roller robot welding workstation of claim 1, characterized in that a laser welding control cabinet, a manipulator control cabinet, a PLC master control box and an integrated power distribution cabinet are arranged in the electric control assembly (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222976679.0U CN218695195U (en) | 2022-11-09 | 2022-11-09 | Roller robot welding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222976679.0U CN218695195U (en) | 2022-11-09 | 2022-11-09 | Roller robot welding workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218695195U true CN218695195U (en) | 2023-03-24 |
Family
ID=85610439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222976679.0U Active CN218695195U (en) | 2022-11-09 | 2022-11-09 | Roller robot welding workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218695195U (en) |
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2022
- 2022-11-09 CN CN202222976679.0U patent/CN218695195U/en active Active
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