CN218694879U - Flexible connection diffusion welding equipment suitable for automatic production line - Google Patents
Flexible connection diffusion welding equipment suitable for automatic production line Download PDFInfo
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- CN218694879U CN218694879U CN202223013948.XU CN202223013948U CN218694879U CN 218694879 U CN218694879 U CN 218694879U CN 202223013948 U CN202223013948 U CN 202223013948U CN 218694879 U CN218694879 U CN 218694879U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model provides a flexible coupling diffusion welding device suitable for an automatic production line, which comprises a feeding calibration module, wherein the feeding calibration module comprises a calibration compression assembly and a feeding three-axis manipulator; the diffusion welding module is used for performing diffusion welding on the flexible connection; a material cooling module, material cooling module includes a material triaxial manipulator and a cooling material collecting assembly, the utility model discloses a calibration compresses tightly the calibration and the fastening of subassembly to the material, remove the material through last material triaxial manipulator, cooperation diffusion welding machine carries out diffusion welding, at last say through the cooling material and receive the workbin, the material that makes the welding accomplish cools off when receiving the material, when having realized automation, fine adaptation does not have the mould production mode, the demand of high adaptation diffusion welding mode, need not artifical intervention, the precision that has avoided manual operation probably to lead to is not enough and the problem that production safety is difficult to guarantee, promote production efficiency by a wide margin.
Description
Technical Field
The utility model relates to a new energy automobile power battery structure welding equipment technical field, concretely relates to flexible coupling diffusion welding equipment suitable for automation line.
Background
Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner, and modern welding uses a wide variety of energy sources, including gas flame, electric arc, laser, electron beam, friction, ultrasonic, and the like.
Diffusion welding refers to that surfaces of materials which are in contact with each other approach each other under the action of temperature and pressure, local plastic deformation occurs, mutual diffusion occurs among atoms, and a new diffusion layer is formed at an interface, so that reliable connection is realized.
The flexible connection is generally divided into copper foil flexible connection and aluminum foil flexible connection, and a flexible-rigid combined electrical connection structure is formed by stacking foils with the thickness of 0.05mm to 0.5mm and adopting diffusion welding at two ends or a designated area. The flexible connection has the advantages of strong conductivity, large current bearing capacity, small resistance value, convenience in installation and wide application in new energy automobiles.
In the production operation of the diffusion welding of the flexible connection, the positioning of materials to be welded and the cooling treatment of the welded product are particularly important. On one hand, if the positioning of the materials before welding is not accurate, the welded products do not meet the production requirements, and the result can cause serious economic loss in the high-automation batch production nowadays; on the other hand, products which are welded need to be blanked in time, otherwise welding of subsequent products can be hindered, production efficiency is greatly influenced, but products which are just welded have extremely high temperature, personal injury to operators can be caused if the products are carelessly treated, and production safety is damaged.
To above-mentioned problem, adopt the mould to carry on spacingly to the material among the traditional welding mode usually, also derive the automatic welding production line that matches with specific mould common on the market from this, nevertheless this kind of mode has stronger pertinence, and because the diffusion welds needs pressurize the material, the mould can't satisfy the production demand, and manual operation can't avoid the inaccurate and production safety to be difficult to the problem of guaranteeing again, and production efficiency is low.
In summary, there is a need for a highly automated production line that can be adapted to the diffusion welding regime to address the characteristics of diffusion welding and to address the positioning and cooling issues during welding.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's is not enough, provide a flexible coupling diffusion welding equipment suitable for automation line.
The technical scheme of the utility model as follows:
a flexible coupling diffusion welding apparatus suitable for use in an automated production line, comprising:
the feeding calibration module is used for realizing positioning calibration and automatic feeding action of the flexible connection and comprises a calibration pressing assembly and a feeding three-axis manipulator;
the diffusion welding module is used for performing diffusion welding on the flexible connection;
the blanking cooling module is used for carrying out automatic blanking and cooling storage on a welded product and comprises a blanking three-axis manipulator and a cooling receiving assembly;
the feeding calibration module, the diffusion welding module and the discharging cooling module are all arranged on a rack.
The utility model discloses in, the diffusion welding module includes a diffusion welding machine, just material loading triaxial manipulator with unloading triaxial manipulator all with the diffusion welding machine cooperatees, according to remove the flexible coupling extremely on the welding station of diffusion welding machine, or shift out the product that the welding was accomplished the diffusion welding machine.
The utility model discloses in, the calibration compresses tightly the location cylinder that the subassembly includes a level setting, location cylinder power end is equipped with a locating plate, just the location cylinder through a mounting panel fixed mounting in the frame.
Furthermore, the calibration pressing assembly further comprises a sliding rail which is horizontally arranged, and the sliding direction of the sliding rail is perpendicular to the driving direction of the positioning cylinder.
Furthermore, a vertical downward pressing cylinder is slidably mounted on the sliding rail, a pressing block is arranged at the power end of the pressing cylinder, and the pressing block is matched with a pressing base.
Preferably, the pressing block and the corresponding position in the middle of the pressing base are provided with an avoidance space, so that the pressing block and the corresponding position in the middle of the pressing base are matched with the clamp of the feeding three-axis manipulator to provide a clamping space for the clamp.
The utility model discloses in, receive material cooling module includes that a cooling material says and a receipts workbin.
Furthermore, one end of the cooling material channel is matched with a discharge port of the diffusion welding machine and is communicated with the discharging three-axis manipulator, and the other end of the cooling material channel is matched with the material receiving box.
The utility model discloses in, material loading triaxial manipulator with material unloading triaxial manipulator is driven by a three-dimensional slip track group, be equipped with anchor clamps on the three-dimensional slip track group, press from both sides and get material or product according to the basis.
Preferably, the feeding calibration module, the diffusion welding module and the blanking cooling module are electrically connected with and controlled by a central control system.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model discloses a calibration compresses tightly calibration and the fastening of subassembly to the material, remove the material through last unloading triaxial manipulator, cooperation diffusion welding machine carries out diffusion welding, at last through the cooling material way with receive the workbin, the material that makes the welding accomplish cools off when receiving the material, when having realized automation, fine adaptation does not have mould production mode, high adaptation diffusion welding mode's demand need not artifical the intervention, the precision that has avoided manual operation probably to lead to is not enough and the problem that production safety is difficult to the assurance, promote production efficiency by a wide margin.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following descriptions are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an overall structure diagram of a flexible connection diffusion welding device suitable for an automatic production line according to the present invention;
FIG. 2 is another perspective view of the apparatus for flexible joint diffusion welding suitable for use in an automated manufacturing line;
fig. 3 is an overall structural view of the feeding calibration module;
fig. 4 is an overall structural view of the blanking cooling module.
The reference numerals are explained below:
1. a feeding calibration module; 11. calibrating the compression assembly; 111. positioning the air cylinder; 112. positioning a plate; 113. a sliding track; 114. a pressing cylinder; 115. briquetting; 116. pressing the base; 117. avoiding vacant positions; 12. a feeding three-axis manipulator; 121. a three-way sliding track group; 122. a clamp; 2. a diffusion welding module; 21. diffusion welding machine; 3. a blanking cooling module; 31. a blanking three-axis manipulator; 32. cooling the material receiving assembly; 321. cooling the material channel; 322. a material collecting box; 4. a frame.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore, are not to be construed as limiting the present invention.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to explain the technical solution of the present invention, the following description is made by using specific examples.
Example 1
Referring to fig. 1 to 4, the present embodiment provides a flexible connection diffusion welding apparatus suitable for an automatic production line, including:
the loading calibration module 1 is used for realizing positioning calibration of flexible connection and automatic loading action, and comprises a calibration pressing assembly 11 and a loading three-axis manipulator 12;
the diffusion welding module 2 is used for performing diffusion welding on the flexible connection;
the blanking cooling module 3 is used for carrying out automatic blanking, cooling and storage on welded products, and comprises a blanking three-axis manipulator 31 and a cooling receiving assembly 32;
the feeding calibration module 1, the diffusion welding module 2 and the discharging cooling module 3 are all arranged on a frame 4.
In this embodiment, the diffusion welding module 2 includes a diffusion welding machine 21, and the feeding three-axis manipulator 12 and the discharging three-axis manipulator 31 are both matched with the diffusion welding machine 21, so as to move the flexible connection to the welding station of the diffusion welding machine 21, or move the welded product out of the diffusion welding machine 21.
In this embodiment, the calibration pressing assembly 11 includes a positioning cylinder 111 disposed horizontally, a positioning plate 112 is disposed at the power end of the positioning cylinder 111, and the positioning cylinder 112 is fixedly mounted on the frame 4 through a mounting plate.
Further, the calibration pressing assembly 11 further includes a horizontally disposed sliding rail 113, and a sliding direction of the sliding rail 113 is perpendicular to a driving direction of the positioning cylinder 111.
Furthermore, a vertically downward pressing cylinder 114 is slidably mounted on the sliding rail 113, a pressing block 115 is disposed at a power end of the pressing cylinder 114, and the pressing block 115 is matched with a pressing base 116.
Preferably, the pressing block 115 and the pressing base 116 are provided with a space 117 at corresponding positions in the middle thereof, so as to cooperate with the clamp of the feeding three-axis manipulator 12 to provide a clamping space for the clamp.
In the present embodiment, the receiving cooling assembly 32 includes a cooling channel 321 and a receiving box 322.
Further, one end of the cooling channel 321 is matched with a discharge port of the diffusion welding machine 21 and is communicated with the discharging three-axis manipulator 31, and the other end of the cooling channel is matched with the material receiving box 322.
In the present embodiment, the loading three-axis robot 12 and the unloading three-axis robot 31 are driven by a three-way sliding track set 121, and the three-way sliding track set 121 is provided with a clamp 122 for clamping the material or the product.
Preferably, the feeding calibration module 1, the diffusion welding module 2 and the discharging cooling module 3 are electrically connected with a central control system and are controlled by the central control system.
The working principle is as follows:
firstly, a flexible connection to be welded is placed in a calibration pressing component 11, specifically between a pressing block 115 and a pressing base 116, a positioning cylinder 111 drives a positioning plate 112 to move towards a sliding rail 113, meanwhile, the flexible connection is calibrated and positioned to be aligned, a pressing cylinder 114 drives the pressing block 115 to move downwards and to be matched with the pressing base 116 to tightly press and fasten the flexible connection, the pressed flexible connection is moved to the other end through the sliding rail 113, the flexible connection is clamped and moved to a welding station of a diffusion welding machine 21 by a feeding three-axis manipulator 12, the flexible connection is welded by the diffusion welding machine 21, a welded product is clamped and moved to a cooling material channel 321 by a discharging three-axis manipulator 31, and due to the influence of gravity, the product slowly moves downwards and is gradually cooled in the moving process, and finally falls into a receiving box 322 to complete the action.
Example 2
The flexible connection diffusion welding equipment suitable for the automatic production line is provided by the embodiment, wherein the included angle between the cooling material channel 321 and the horizontal plane is 20 degrees, and the length of the cooling material channel 321 is 120 cm.
Example 3
The utility model provides a flexible coupling diffusion welding equipment suitable for automation line, wherein, receipts workbin 322 bottom is equipped with the assembly pulley, still is equipped with a arresting gear on the assembly pulley.
Example 4
The flexible connection diffusion welding equipment suitable for the automatic production line provided by the embodiment is characterized in that the loading three-axis manipulator 12, the unloading three-axis manipulator 31 and the sliding track 113 are all driven by servo motors.
While the present invention has been described with reference to several exemplary embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration, rather than of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.
Claims (10)
1. The utility model provides a flexible coupling diffusion welding equipment suitable for automation line which characterized in that includes:
the feeding calibration module is used for realizing positioning calibration and automatic feeding action of the flexible connection and comprises a calibration pressing assembly and a feeding three-axis manipulator;
the diffusion welding module is used for performing diffusion welding on the flexible connection;
the blanking cooling module is used for carrying out automatic blanking and cooling storage on a welded product and comprises a blanking three-axis manipulator and a cooling receiving assembly;
the feeding calibration module, the diffusion welding module and the discharging cooling module are all arranged on a rack.
2. The apparatus according to claim 1, wherein the diffusion welding module comprises a diffusion welding machine, and the loading three-axis manipulator and the unloading three-axis manipulator are both coupled to the diffusion welding machine, so as to move the flexible joint to a welding station of the diffusion welding machine, or move a welded product out of the diffusion welding machine.
3. The flexible connection diffusion welding equipment suitable for the automatic production line of claim 1, wherein the calibration pressing assembly comprises a horizontally arranged positioning cylinder, a positioning plate is arranged at the power end of the positioning cylinder, and the positioning cylinder is fixedly installed on the frame through a mounting plate.
4. The flexible joint diffusion welding device suitable for the automatic production line as claimed in claim 3, wherein said calibration pressing assembly further comprises a horizontally disposed sliding rail, and the sliding direction of said sliding rail is perpendicular to the driving direction of said positioning cylinder.
5. The flexible connection diffusion welding equipment suitable for the automatic production line as claimed in claim 4, wherein a vertically downward pressing cylinder is slidably mounted on the sliding rail, a pressing block is arranged at a power end of the pressing cylinder, and the pressing block is matched with a pressing base.
6. The flexible connection diffusion welding equipment suitable for the automatic production line of claim 5, wherein the pressing block and the pressing base are provided with a space avoiding position at corresponding positions in the middle, so as to be matched with a clamp of the feeding three-axis manipulator to provide a clamping space for the clamp.
7. The flexible joint diffusion welding equipment suitable for the automatic production line of claim 2, wherein the cooling material receiving assembly comprises a cooling material channel and a material receiving box.
8. The flexible connection diffusion welding equipment suitable for the automatic production line of claim 7, wherein one end of the cooling material channel is matched with a discharge port of the diffusion welding machine and is communicated with the discharging three-axis manipulator, and the other end of the cooling material channel is matched with the material receiving box.
9. The apparatus of claim 1, wherein the loading three-axis robot and the unloading three-axis robot are driven by a three-way sliding track set, and a clamp is disposed on the three-way sliding track set to clamp the material or the product.
10. The apparatus of claim 1, wherein the loading calibration module, the diffusion welding module and the unloading cooling module are electrically connected to and controlled by a central control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223013948.XU CN218694879U (en) | 2022-11-11 | 2022-11-11 | Flexible connection diffusion welding equipment suitable for automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223013948.XU CN218694879U (en) | 2022-11-11 | 2022-11-11 | Flexible connection diffusion welding equipment suitable for automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218694879U true CN218694879U (en) | 2023-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223013948.XU Active CN218694879U (en) | 2022-11-11 | 2022-11-11 | Flexible connection diffusion welding equipment suitable for automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218694879U (en) |
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2022
- 2022-11-11 CN CN202223013948.XU patent/CN218694879U/en active Active
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