CN211219129U - Charger assembly equipment and charger production line - Google Patents
Charger assembly equipment and charger production line Download PDFInfo
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- CN211219129U CN211219129U CN201921886895.8U CN201921886895U CN211219129U CN 211219129 U CN211219129 U CN 211219129U CN 201921886895 U CN201921886895 U CN 201921886895U CN 211219129 U CN211219129 U CN 211219129U
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Abstract
The utility model discloses a charger assembling device and a charger production line, wherein, the charger assembling device comprises a frame; the ultrasonic mechanism is arranged on the rack and comprises a first welding head and a second welding head which are oppositely arranged; the fixing clamp is arranged on the rack and located between the first welding head and the second welding head, the fixing clamp is used for fixing the charger to be welded, and the first welding head and the second welding head weld and fix the shell of the charger to be welded simultaneously. The utility model discloses technical scheme aims at improving charger shell welding efficiency.
Description
Technical Field
The utility model relates to a machine tooling technical field, in particular to charger equipment and have charger production facility of this charger equipment.
Background
Two shells of the charger need to be fixed during the charger assembly, and the fixing mode of the current charger shell has multiple modes such as ultrasonic welding, screwing, buckling and the like. When ultrasonic welding is adopted, the ultrasonic generator generates high-frequency mechanical oscillation and acts on the plastic workpiece in the form of audio longitudinal waves, so that high-frequency friction is generated between the surface and internal molecules of the workpiece to increase the temperature of the interface and melt the interface, the melted material fills the gap between the interfaces, and after vibration is stopped, the workpiece is cooled and shaped to obtain good welding. However, the existing charger assembling equipment only adopts one ultrasonic welding head, and the efficiency of welding and fixing the charger shell is low.
The above is only for the purpose of assisting understanding of the technical solutions of the present application, and does not represent an admission that the above is prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a charger equipment aims at improving charger shell welding efficiency.
In order to achieve the above object, the utility model provides a charger assembling device, include:
a frame;
the ultrasonic mechanism is arranged on the rack and comprises a first welding head and a second welding head which are oppositely arranged; and
the fixing clamp is arranged on the rack and located between the first welding head and the second welding head, the fixing clamp is used for fixing the charger to be welded, and the first welding head and the second welding head weld and fix the shell of the charger to be welded simultaneously.
In an embodiment of the present invention, the rack further has a mounting hole, and the first welding head is disposed in the mounting hole.
In an embodiment of the invention, the second welding head is arranged above the first welding head, and the second welding head and the first welding head are distributed along a vertical direction of the frame.
In an embodiment of the present invention, the central axes of the first welding head and the second welding head coincide.
In an embodiment of the present invention, the ultrasonic mechanism includes an ultrasonic generator, the ultrasonic generator is fixed to the frame, and the ultrasonic generator is electrically connected to the first welding head and the second welding head respectively.
In an embodiment of the present invention, the charger assembling device further includes a feeding mechanism and a moving mechanism, the feeding mechanism is disposed on the frame and is located at one side of the ultrasonic mechanism;
the moving mechanism is movably arranged on the rack, moves relative to the rack and moves the charger of the feeding mechanism to the fixed clamp.
In an embodiment of the present invention, the feeding mechanism includes a pressing member, a turntable, and a plurality of positioning fixtures, the turntable is rotatably disposed on the frame, and the plurality of positioning fixtures are circumferentially disposed along the turntable;
the material pressing piece is fixed on the rack and located on one side of the rotary table, and the charger to be assembled is pressed on the positioning clamp through the material pressing piece.
The utility model discloses an in the embodiment, charger equipment still includes accredited testing organization, accredited testing organization locates the frame, and be located one side of carousel.
The utility model discloses an in the embodiment, charger equipment still includes feed mechanism, feed mechanism locates the frame, and be located the low reaches of ultrasonic wave mechanism.
The utility model also provides a charger production line, this charger production line include radium carving device, unloading mechanism and foretell charger equipment, radium carving device is located the low reaches of charger equipment, unloading mechanism locates the low reaches of radium carving device.
The utility model discloses technical scheme is provided with two first soldered connections and second soldered connection through adopting in the ultrasonic wave mechanism of charger equipment. And a fixing clamp for fixing the charger to be welded is arranged between the first welding head and the second welding head. In this way, the first welding head and the second welding head can simultaneously perform welding operation on the charger from two opposite sides. The first welding head and the second welding head release high-frequency mechanical vibration at the same time, the high-frequency mechanical vibration acts on the joint between the two shells of the charger to be assembled in the form of audio longitudinal waves, friction of the joint between the two shells of the charger is increased, the temperature of the joint between the two shells is rapidly increased, the melting speed of materials is increased, the welding processing time is shortened, and the welding efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of a charger production line of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a top view of the charger production line of fig. 1.
The reference numbers illustrate:
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., "fixed" may be fixedly connected or detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In addition, descriptions in the present application as to "first", "second", and the like are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout is to include three juxtapositions, exemplified by "A and/or B," including either the A or B arrangement, or both A and B satisfied arrangement. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides a charger 400 equipment 100.
Referring to fig. 1 to 3, a charger 400 assembling apparatus 100 in an embodiment of the present invention includes: a frame 10; an ultrasonic mechanism 20, wherein the ultrasonic mechanism 20 is arranged on the frame 10, and the ultrasonic mechanism 20 comprises a first welding head 21 and a second welding head 23 which are oppositely arranged; the fixing clamp 60 is arranged on the rack 10, the fixing clamp 60 is located between the first welding head 21 and the second welding head 23, the fixing clamp 60 is used for fixing the charger 400 to be welded, and the first welding head 21 and the second welding head 23 are used for welding and fixing the shell of the charger 400 to be welded at the same time.
The utility model discloses technical scheme is provided with two first soldered connections 21 and second soldered connection 23 through the adoption in the ultrasonic wave mechanism 20 of charger 400 equipment 100. Further, a fixing jig 60 for fixing the charger 400 to be welded is provided between the first welding head 21 and the second welding head 23. In this manner, the first bonding head 21 and the second bonding head 23 can simultaneously perform the bonding operation on the charger 400 from opposite sides. The first welding head 21 and the second welding head 23 release high-frequency mechanical vibration at the same time, and the high-frequency mechanical vibration acts on the joint between the two shells of the charger 400 to be assembled in the form of audio longitudinal waves, so that the friction of the joint between the two shells of the charger 400 is increased, the temperature of the joint between the two shells is quickly increased, the melting speed of materials is increased, the welding processing time is shortened, and the welding efficiency is improved.
It should be noted that the charger 400 includes two housings and power devices such as a transformer, an inductor, a capacitor, etc. disposed inside the two housings, and after the power devices are mounted, the two housings are welded and fixed by the ultrasonic mechanism 20 to protect the power devices inside. The ultrasonic mechanism 20 in this embodiment comprises an ultrasonic generator (not shown) for generating a high voltage, high frequency signal of 20KHZ (or 15 KHZ). The first welding head 21 and the second welding head 23 are provided with an energy conversion system (not shown), the energy conversion system is electrically connected with the ultrasonic generator, and after high-voltage and high-frequency signals generated by the ultrasonic generator are converted, the first welding head 21 and the second welding head 23 output high-frequency mechanical vibration and act on a casing of the charger 400 to be welded. Note that, the first welding head 21 and the second welding head 23 of the present invention are conventional.
The fixing fixture 60 is used for fixing the charger 400 to be welded, and it should be noted that a fixing groove 61 is provided on the fixing fixture 60, and the charger 400 to be welded is fixed in the fixing groove 61. In addition, in order to ensure that the fixing jig 60 can firmly fix the charger 400 to be welded, fixing jaws (not shown) may be provided at both sides of the fixing groove 61, and both the fixing jaws are connected to a fixing jaw driving member (not shown) which drives both the fixing jaws to move toward or away from each other to clamp or release the charger 400.
Referring to fig. 1 and 3, in an embodiment of the present invention, the frame 10 is further provided with a mounting hole 11, and the first welding head 21 is disposed through the mounting hole 11.
The utility model discloses an among the technical scheme of an embodiment, through having seted up mounting hole 11 in frame 10, can be fixed in the below of frame 10 at first soldered connection 21, can effectively utilize the inside space of frame 10, can just reduce ultrasonic mechanism 20 and occupy the working space in frame 10, also avoid the whole high inconvenient problem of operation that brings of frame 10.
Referring to fig. 1 and 3, in an embodiment of the present invention, the second welding head 23 is disposed above the first welding head 21, and the second welding head 23 and the first welding head 21 are distributed along a vertical direction of the rack 10.
In the technical solution of an embodiment of the present invention, the second welding head 23 is fixed on the first welding head 21. In this way, the first welding head 21, the fixing jig 60, and the second welding head 23 are spaced apart in the vertical direction of the rack 10, the first welding head 21 performs the welding operation on the charger 400 from the bottom, and the second welding head 23 performs the welding operation on the charger 400 from the top. Thus, the welding operation can be simultaneously performed on the charger 400 in two directions, and the efficiency and the quality of welding the shell of the charger 400 can be improved.
Referring to fig. 1 and 3, in an embodiment of the present invention, the central axes of the first welding head 21 and the second welding head 23 coincide.
The utility model discloses an among the technical scheme of an embodiment, the even cylinder structure of first soldered connection 21 and second soldered connection 23, the coaxial line coincidence of first soldered connection 21 and second soldered connection 23 can make the effect direction of first soldered connection 21 and second soldered connection 23 also coincide, so, can ensure the uniformity of first soldered connection 21 and second soldered connection 23 welding operation, improve welded effect.
In some embodiments, the first welding head 21 and the second welding head 23 have the same size, and the frequency of the generated mechanical vibration is the same, so that the welding effect of the housing of the charger 400 can be further improved.
Referring to fig. 1 and 2, in an embodiment of the present invention, the charger 400 assembling apparatus 100 further includes a feeding mechanism 30 and a moving mechanism 40, the feeding mechanism 30 is disposed on the rack 10 and is located at one side of the ultrasonic mechanism 20; the moving mechanism 40 is movably disposed on the rack 10, and the moving mechanism 40 moves relative to the rack 10 to move the charger 400 of the feeding mechanism 30 onto the fixing clamp 60.
In the technical scheme of an embodiment of the utility model, the operation personnel are located one side of frame 10 and carry out the material loading operation. The feeding structure comprises a pressing part 35, a rotary table 31 and a plurality of positioning clamps 33, wherein the rotary table 31 is rotatably arranged on the frame 10, the positioning clamps 33 are arranged along the circumferential direction of the rotary table 31, the pressing part 35 is fixed on the frame 10 and is positioned on one side of the rotary table 31, and the pressing part 35 presses the charger 400 to be assembled on the positioning clamps 33.
By performing the loading operation through the turntable 31, space can be saved, so that the structure of the whole charger 400 assembling device 100 is compact. During feeding, an operator places the pre-assembly of the charger 400 on one of the positioning fixtures 33 on the turntable 31, rotates the turntable 31 to move the turntable 31 fixed with the pre-assembly to the position below the material pressing member 35, presses the material pressing member 35 downwards to press the pre-assembly of the charger 400, and then rotates the turntable 31 to enable the charger 400 to be close to the moving mechanism 40 after pressing. The charger 400 after the moving mechanism 40 is pressed is moved to the fixing jig 60 to wait for the welding operation. It should be noted that the moving mechanism 40 includes a moving chain (not shown) and a clamping jaw (not shown), the clamping jaw is used for clamping or releasing the charger 400, and the moving chain drives the clamping jaw to move between the feeding mechanism 30 and the fixing clamp 60.
Referring to fig. 1 and 2, in an embodiment of the present invention, the charger 400 assembling apparatus 100 further includes a testing mechanism 50, wherein the testing mechanism 50 is disposed on the rack 10 and is located on one side of the turntable 31.
The utility model discloses an among the technical scheme of an embodiment, accredited testing organization 50's effect is whether the crimping of charger 400 that detects to treat welding is qualified, if there is the defective work, can in time take out the defective work, prevents that the defective work from getting into welding processes, resources are saved improves the yields of product. It should be noted that the testing mechanism 50 is located downstream of the pressing member 35, and specifically, the testing mechanism 50 and the pressing member 35 are symmetrically disposed. Thus, the space on the rack 10 of the charger 400 assembling equipment 100 can be reasonably utilized, the structure of the charger 400 assembling equipment 100 is compact, and the occupied area is reduced.
Referring to fig. 2, in an embodiment of the present invention, the charger 400 assembly apparatus 100 further includes a separating mechanism 70, and the separating mechanism 70 is disposed on the frame 10 and located downstream of the ultrasonic mechanism 20.
The utility model discloses an among the technical scheme of an embodiment, the charger 400 after the feed mechanism 70 welds relatively detects, detects the unqualified product of welding, and feed mechanism 70 takes out it, detects the qualified product of welding then flow in next process. Due to the arrangement of the material distributing mechanism 70, resources can be saved, and the yield of products can be improved.
The utility model discloses still provide a charger 400 production line, this charger 400 production line include radium carving device 200, unloading mechanism 300 and foretell charger 400 equipment 100, and this charger 400 equipment 100's concrete structure refers to above-mentioned embodiment, because this charger 400 production line has adopted the whole technical scheme of above-mentioned all embodiments, consequently has all beneficial effects that the technical scheme of above-mentioned embodiment brought at least, and the repeated description is not given here again.
Wherein, the laser etching device 200 is arranged at the downstream of the charger 400 assembling device 100, and the blanking mechanism 300 is arranged at the downstream of the laser etching device 200.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made by the contents of the specification and the drawings under the inventive concept of the present invention, or the direct/indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. A charger assembling apparatus, characterized by comprising:
a frame;
the ultrasonic mechanism is arranged on the rack and comprises a first welding head and a second welding head which are oppositely arranged; and
the fixing clamp is arranged on the rack and located between the first welding head and the second welding head, the fixing clamp is used for fixing the charger to be welded, and the first welding head and the second welding head weld and fix the shell of the charger to be welded simultaneously.
2. The charger assembling apparatus as claimed in claim 1, wherein the housing is further provided with a mounting hole, and the first welding head is inserted into the mounting hole.
3. The charger assembling apparatus according to claim 2, wherein said second welding head is provided above said first welding head, said second welding head and said first welding head being distributed in a vertical direction of said housing.
4. The charger assembly device of claim 3, wherein the central axes of the first welding head and the second welding head coincide.
5. The charger assembly device of claim 1, wherein the ultrasonic mechanism comprises an ultrasonic generator fixed to the housing, the ultrasonic generator being electrically connected to the first and second welding heads, respectively.
6. The charger assembling device according to any one of claims 1 to 5, further comprising a feeding mechanism and a moving mechanism, wherein the feeding mechanism is provided on the chassis and located at one side of the ultrasonic mechanism;
the moving mechanism is movably arranged on the rack, moves relative to the rack and moves the charger of the feeding mechanism to the fixed clamp.
7. The charger assembling apparatus according to claim 6, wherein the feeding mechanism includes a pressing member, a turntable rotatably provided on the housing, and a plurality of positioning jigs circumferentially provided along the turntable;
the material pressing piece is fixed on the rack and located on one side of the rotary table, and the charger to be assembled is pressed on the positioning clamp through the material pressing piece.
8. The charger assembly device of claim 7, further comprising a testing mechanism disposed on the housing and located on one side of the turntable.
9. The charger assembly device of claim 5, further comprising a feed mechanism disposed in the housing and downstream of the ultrasonic mechanism.
10. A charger production line, characterized in that the charger production line comprises a laser etching device, a blanking mechanism and the charger assembling equipment as claimed in any one of claims 1 to 9, wherein the laser etching device is arranged at the downstream of the charger assembling equipment, and the blanking mechanism is arranged at the downstream of the laser etching device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921886895.8U CN211219129U (en) | 2019-11-04 | 2019-11-04 | Charger assembly equipment and charger production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921886895.8U CN211219129U (en) | 2019-11-04 | 2019-11-04 | Charger assembly equipment and charger production line |
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| Publication Number | Publication Date |
|---|---|
| CN211219129U true CN211219129U (en) | 2020-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921886895.8U Active CN211219129U (en) | 2019-11-04 | 2019-11-04 | Charger assembly equipment and charger production line |
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| CN (1) | CN211219129U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112643236A (en) * | 2020-12-10 | 2021-04-13 | 苏州优曼特自动化设备有限公司 | Transformer moving contact welding |
-
2019
- 2019-11-04 CN CN201921886895.8U patent/CN211219129U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112643236A (en) * | 2020-12-10 | 2021-04-13 | 苏州优曼特自动化设备有限公司 | Transformer moving contact welding |
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