CN218689241U

CN218689241U - Anti-blocking and cleaning integrated particle forming machine based on particle optimization treatment

Info

Publication number: CN218689241U
Application number: CN202222397110.9U
Authority: CN
Inventors: 李洪涛; 任向军; 张晓阳; 张志鹏; 杨琪; 纪运广
Original assignee: Hebei University of Science and Technology
Current assignee: Hebei University of Science and Technology
Priority date: 2022-09-09
Filing date: 2022-09-09
Publication date: 2023-03-24
Anticipated expiration: 2032-09-09

Abstract

The utility model relates to a living beings granule technical field, in particular to prevent stifled clean integration particle forming machine based on granule optimal treatment. Comprises a base, a crushing device and a block making chamber. The utility model overcomes prior art's is not enough, when this device carries out the briquetting, through switching on to the device, make the pivot, motor 1 and motor 2 rotate, thereby through smashing the feed inlet feeding, smash the back through the reducing mechanism and inhale to dust separator through the fan, biomass feedstock after the processing gets into the charge chamber, ring die main shaft and dowel steel fixed connection, the compression roller end cover is connected compression roller axle and compression roller, make the compression roller rotate, it is three to be equipped with through the compression roller, can be abundant stir the biomass material and roll, and set up the outer end at the compression roller through the ring die, make the rotation of compression roller press in the ring die inner, the setting up of shaping hole enables the compression roller and extrudees the inside living beings into the fritter, at last through discharge gate extrusion moulding, and the intensive distribution in shaping hole, be favorable to the quick production of living beings, can improve the efficiency of briquetting.

Description

Anti-blocking and cleaning integrated particle forming machine based on particle optimization treatment

Technical Field

The utility model relates to a living beings granule technical field, in particular to prevent stifled clean integration particle forming machine based on granule optimal treatment.

Background

Biomass is a clean renewable energy source, and direct combustion is an important utilization mode of the biomass. The ring die forming machine is the existing mainstream straw solidification forming equipment, and has the characteristics of high efficiency, low energy consumption and the like, however, the existing briquetting forming device has certain requirements on the material particle size, and sometimes the conditions of die blockage, uneven forming density and the like occur due to the problems of uneven material particle size and the like, so that the overall quality of the processed biomass material is poor, and the existing equipment cannot perform closed operation, so that the operation environment is harsh, and the field dust is serious. Aiming at the defects, the invention provides the particle forming machine which can control the particle size of the material and integrate crushing and briquetting.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems, the invention adopts the following technical scheme:

an anti-blocking and cleaning integrated particle forming machine based on particle optimization treatment comprises a base, a transmission device, a crushing device and a block making chamber; all components are fixed on the base.

The upper end of the base is connected with a shockproof box, a transmission device is arranged in the shockproof box, a rotating shaft is arranged at the upper end of the transmission device, a dowel bar is connected to the upper end of the rotating shaft and is connected with a ring die main shaft, a compression roller is connected to the upper end of the ring die main shaft, a ring die is arranged at the outer end of the compression roller, and forming holes are uniformly distributed in the surface of the ring die;

the block making chamber comprises a compression roller and a ring die, scrapers are arranged on two sides of the outer portion of the ring die, a feeding chamber is arranged at the upper end of the block making chamber, and a box cover is fixed to the top of the feeding chamber;

the top of case lid is equipped with dust separator, the dust separator cavity of resorption is the dust separator discharge gate, the dust separator discharge gate is airtight connection with the charging chamber, the dust separator epicoele is equipped with the air outlet, the inlet pipe is connected on the dust separator right side, the inlet pipe is connected with the fan air outlet, the fan air intake is connected with rubbing crusher and screen cloth, the rubbing crusher below is equipped with the rubbing crusher support frame.

The pulverizer comprises a shell and a pulverizing knife, wherein a feed inlet is formed in the right side of the shell, the pulverizing knife is fixedly arranged inside the shell, a coupler is arranged outside the shell and connected with a motor 2 and a vertical shaft, the vertical shaft is connected with the pulverizing knife, and the pulverizing knife and the screen form a pulverizing gap.

Furthermore, the dowel bars are respectively connected with the ring die main shaft and the rotating shaft, and the rotating shaft is rotatably connected with the motor.

Further, one side of briquetting room is equipped with the shaping granule discharge gate, the outer end of shaping granule discharge gate is equipped with the discharge gate baffle, and the shaping granule discharge gate is the embedding setting with the briquetting room.

Furthermore, a box cover is arranged at the upper end of the feeding chamber, and the box cover and the lower cavity of the dust removal separator are arranged in a sealing mode.

Furthermore, the compression roller is connected with a compression roller fixing cross beam, the lower end of the fixing cross beam is connected with a ring die main shaft, and the ring die main shaft is fixedly connected with the dowel bar.

Furthermore, the motor is fixed to the shockproof box, the motor is connected with the speed reducer, and the speed reducer is connected with the main shaft through the coupler.

Compared with the prior art, the technical scheme adopted by the invention has the following characteristics:

1. the material size is adjusted according to the diameter of the die hole, and the material particles are screened and crushed by the crushing device, so that the material particles entering the blocking chamber are consistent in size, and the phenomenon of die blocking is prevented.

2. The size of material particles is controlled by replacing the screens with different apertures, and the crushing fineness and the crushing efficiency of the material are improved.

3. The fan air inlet is connected with the material, the fan air outlet is connected with the shell, the discharge port is arranged below the shell, and the discharge port is hermetically connected with the block making chamber, so that the whole work flow is a hermetic process, the raised dust generated in the crushing process is reduced, and the operation environment is improved.

4. Can smash and briquetting simultaneously through an equipment, a quick-witted realization is dual-purpose, has effectively improved work efficiency and equipment use cost.

5. The briquetting room wraps up the ring die orifice completely, avoids causing personnel's safety risk owing to "blasting" leads to the briquetting to splash out in process of production.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a side view of the whole structure of the present invention;

fig. 3 is an enlarged view of the R portion in fig. 2 according to the present invention;

FIG. 4 is a schematic view of the block making chamber of the present invention;

fig. 5 is an enlarged view of the T portion in fig. 4 according to the present invention;

FIG. 6 is a schematic view of the structure of the crushing device of the present invention;

fig. 7 is a schematic view of the shockproof box of the present invention.

The reference numbers indicate: 1. a base; 2. a shock-proof box; 3. a pulverizer support frame; 4. a crushing device; 5. a fan; 6. a pipeline; 7. a motor 1; 8. a discharge port of the dust removal separator; 9. a feed inlet of a dust removal separator; 10. a transmission device; 11. a block making chamber; 12. a charging chamber; 13. a dust separator; 14. an air outlet; 15. a box cover; 21. performing ring die; 22. forming holes; 23. a molded particle discharge port; 24. a discharge port baffle; 25. a ring die main shaft; 30. the compression roller fixes the beam; 40. a compression roller; 401. A compression roller shaft; 402. a compression roller end cover; 403. a roller bearing; 501. an air outlet of the fan; 502. An air inlet of the fan; 41. a pulverizer housing; 42. a coupling; 43. a motor 2; 44. a crushing feed port; 45. a crushing knife; 46. a vertical shaft; 47. screening a screen; 201. a rotating shaft; 202. a dowel bar.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.

Referring to fig. 1-7, the technical solution adopted by the specific embodiment of the present invention is: an anti-blocking and cleaning integrated particle forming machine based on particle optimization treatment comprises a base 1, a base 2, a shockproof box 3, a pulverizer support frame 4, a pulverizing device 5, a fan 10 and a transmission device; 11. A block making chamber; 12. a charging chamber; 13. a dust separator 21, a ring die; 22. forming holes; 23. A molded particle discharge port; 24. a discharge port baffle; 25. a ring die main shaft; 40. a compression roller; 41. A pulverizer housing; 44. a crushing feed port; 45. a crushing knife; 46. a vertical shaft; 47. screening a screen; 201. a rotating shaft; 202. a dowel bar. The base 1 is provided with a shockproof box 2, a transmission device 10 is arranged in the shockproof box 2, a rotating shaft 201 is arranged at the upper end of the transmission device 10, a force transmission rod 202 is connected to the upper end of the rotating shaft 201, the force transmission rod 202 is connected with a ring die main shaft 25, a compression roller 40 is connected to the upper end of the ring die main shaft 25, a ring die 21 is arranged at the outer end of the compression roller 40, and forming holes 22 are uniformly distributed on the surface of the ring die; the block making chamber 11 comprises a compression roller 40 and a ring die 21, the upper end of the block making chamber 11 is provided with a feeding chamber 12, and the top of the feeding chamber 12 is fixed with a box cover 15; the top of case lid 15 is equipped with dust separator 13, dust separator 13 lower chamber is dust separator discharge gate 8, dust separator discharge gate 8 is airtight connection with filling chamber 12, the epicoele of dust separator 13 is equipped with gas outlet 14, inlet pipe 6 is connected on the dust separator 13 right side, inlet pipe 6 is connected with fan air outlet 501, fan air intake 502 is connected with reducing mechanism 4 and screen cloth 47, the reducing mechanism 4 below is equipped with rubbing crusher support frame 3.

Specifically, please refer to fig. 1, the inside ring mould main shaft 25 that is equipped with of briquetting room 11, ring mould main shaft 25 connects compression roller fixed cross beam 30, the upper end of compression roller fixed cross beam 30 is connected with compression roller 40, the outer end of compression roller 40 is equipped with ring mould 21, ring mould 21 evenly distributed has shaping hole 22, one side of briquetting room 11 is equipped with shaping granule discharge gate 23, the outer end of shaping granule discharge gate 23 is equipped with discharge gate baffle 24, and shaping granule discharge gate 23 is the embedding setting with briquetting room 11, setting through the discharge gate baffle, the ejection of compact that is favorable to biomass fuel is more accurate, avoid biomass fuel to scatter out.

Specifically, referring to fig. 1, a dust separator 13 is disposed at the upper end of the feeding chamber 12, and a discharge port 8 of the dust separator and the feeding chamber 12 are hermetically disposed, which is beneficial to reducing dust emission and improving the working environment. The feed chamber 12 can store a large amount of raw materials, which is advantageous for rapid briquetting.

Specifically, referring to fig. 4, the ring die 21 and the forming hole 22 are completely wrapped by the block making chamber 11, so that the personnel safety risk caused by the splashing of the pressed blocks due to 'blasting' in the production process is avoided.

Specifically, referring to fig. 5, the pressure roller shaft 401 is connected to a roller bearing 403, the exterior of the roller bearing 403 is connected to the pressure roller 40, the pressure roller end cover 402 is hermetically connected to the pressure roller 40, and the upper end and the lower end of the pressure roller shaft 401 are connected to the pressure roller end cover 402 in a penetrating manner.

Specifically, referring to fig. 7 and 4, the damping chamber 11 and the anti-vibration box 2 are both arranged in parallel, the dowel bar 202 penetrates through the anti-vibration box 2 and the damping chamber 11, and the dowel bar 202 penetrates through the damping chamber 11 to transmit power to the damping chamber 11.

The working principle is as follows: the utility model relates to a prevent stifled clean integration particle forming machine based on granule optimal treatment, when this device carries out the briquetting, through switching on to the device, make pivot 201, motor 7 and motor 43 rotate, thereby feed through smashing feed inlet 44, smash through reducing mechanism 4 and inhale to dust separator 13 through fan 5 after, biomass feedstock after the processing gets into charging chamber 12, ring die main shaft 25 and dowel steel 202 fixed connection, compression roller end cover 402 is connected compression roller axle 401 with compression roller 40, make compression roller 40 rotate, be equipped with threely through compression roller 40, can be abundant stir the biomass material and roll, and set up the outer end at compression roller 40 through ring die 21, it is inner in ring die 21 to make compression roller 40's rotation press, the setting up of shaping hole 22 can make compression roller 40 extrude the fritter with inside living beings, at last through discharge gate 23 extrusion moulding, and shaping hole 22's intensive distribution, be favorable to the quick production of living beings, can improve the efficiency of briquetting.

Claims

1. An anti-blocking and cleaning integrated particle forming machine based on particle optimization treatment comprises a base (1), a crushing device (4) and a block making chamber (11), and is characterized in that a shockproof box (2) is arranged at the upper end of the base (1), a transmission device (10) is arranged inside the shockproof box (2), a rotating shaft (201) is arranged at the upper end of the transmission device (10), a force transmission rod (202) is connected to the upper end of the rotating shaft (201), the force transmission rod (202) is connected with a ring die main shaft (25), a compression roller (40) is connected to the upper end of the ring die main shaft (25), a ring die (21) is arranged at the outer end of the compression roller (40), and forming holes (22) are uniformly distributed on the surface of the ring die (21); the block making chamber (11) comprises a compression roller (40) and a ring die (21), a feeding chamber (12) is arranged at the upper end of the block making chamber (11), and a box cover (15) is fixed at the top of the feeding chamber (12); the top of case lid (15) is equipped with dust removal separator (13), dust removal separator (13) cavity of resorption is dust removal separator discharge gate (8), dust removal separator discharge gate (8) are airtight connection with charging chamber (12), dust removal separator (13) epicoele is equipped with gas outlet (14), inlet pipe (6) is connected on dust removal separator (13) right side, inlet pipe (6) are connected with fan air outlet (501), one side of fan air outlet (501) is equipped with fan air intake (502), fan air intake (502) are connected with reducing mechanism (4) and screen cloth (47), reducing mechanism (4) below is equipped with rubbing crusher support frame (3).

2. The anti-blocking and cleaning integrated particle forming machine based on particle optimization processing as claimed in claim 1, wherein a formed particle discharge port (23) is formed in one side of the block making chamber (11), a discharge port baffle (24) is arranged at the outer end of the formed particle discharge port (23), and the formed particle discharge port (23) and the block making chamber (11) are arranged in an embedded manner.

3. The blockage-preventing and cleaning integrated particle forming machine based on particle optimization treatment as claimed in claim 1, wherein a box cover (15) is arranged at the upper end of the feeding chamber (12), and the box cover (15) and the discharge hole (8) of the dust-removing separator are arranged in a sealed manner.

4. The anti-blocking and cleaning integrated particle forming machine based on particle optimization treatment is characterized in that the compression roller (40) is connected with a compression roller fixing cross beam (30), the lower end of the compression roller fixing cross beam (30) is connected with a ring die main shaft (25), and the ring die main shaft (25) is fixedly connected with a dowel bar (202).

5. The anti-blocking and cleaning integrated particle forming machine based on particle optimization processing is characterized in that the crushing device (4) comprises a shell (41) and crushing blades (45), a feeding hole (44) is formed in the right side of the shell (41), the crushing blades (45) are arranged inside the shell (41), a coupler (42) is arranged outside the shell (41), the coupler (42) is connected with a motor 2 (43) and a vertical shaft (46), and the crushing blades (45) and the screen (47) form a crushing gap.

6. The anti-blocking and cleaning integrated particle forming machine based on particle optimization treatment is characterized in that the block forming chamber (11) and the anti-vibration box (2) are arranged in parallel, the force transmission rod (202) is arranged to penetrate through the anti-vibration box (2) and the block forming chamber (11), and the force transmission rod (202) can transmit power to the block forming chamber (11).