CN218665364U

CN218665364U - Fermentation filling system for microbial inoculum

Info

Publication number: CN218665364U
Application number: CN202221625548.1U
Authority: CN
Inventors: 祝博伟; 祝晓龙; 余冬冬; 李献伟; 张玉红
Original assignee: Zhongcheng Guolian Henan Biotechnology Co ltd; Chitianhua Technology Group Co ltd
Current assignee: Zhongcheng Guolian Henan Biotechnology Co ltd; Chitianhua Technology Group Co ltd
Priority date: 2022-06-28
Filing date: 2022-06-28
Publication date: 2023-03-21
Anticipated expiration: 2032-06-28

Abstract

The utility model provides a fermentation filling system for microbial inoculum, including fermentation unit and filling unit, the fermentation unit passes through drain pipe and filling unit connection, the filling unit includes the filling tube, filling head and transport mechanism, filling tube and drain pipe intercommunication, the filling head is the body structure of vertical setting, on the filling head, lower tip and outside intercommunication, the middle part and the filling tube intercommunication of filling head, the filling head is connected with block structure, block structure includes the stopper head that corresponds with the laminating of first inner space of filling and sets up the lift cylinder in stopper head upper end, filling system still includes the support base and the support backplate of perpendicular setting, the fermentation cylinder outside is provided with the shell body, set up the connection structure that can go up and down relatively between shell body and the support backplate, the reducible filling of this scheme microbial inoculum pollutes, guarantee the microbial inoculum filling quality, realize the accurate filling demand to different containers simultaneously, avoid the outer spattering of filling in-process liquid microbial inoculum.

Description

Fermentation filling system for microbial inoculum

Technical Field

The utility model relates to a fermentation filling system for microbial inoculum.

Background

Bacillus subtilis and bacillus licheniformis all have better application in farming, positive effect has in the aspect of promoting vegetation, the microbial inoculum of bacillus subtilis and bacillus licheniformis is when cultivateing, use deep culture as the owner, carry out the liquid fermentation mode through the fermentation cylinder and cultivate promptly, need carry out the filling to the liquid microbial inoculum after the fermentation cultivation is accomplished, current fermentation filling system is when carrying out the filling to the liquid microbial inoculum, the zymotic fluid easily produces at the inner chamber of filling head and adheres to, the easy air contact of microbial inoculum at the first inner chamber of filling causes the pollution, and then in the filling operation after leading to, contaminated microbial inoculum filling gets into the filling container, influence the quality of the liquid microbial inoculum of filling.

On the other hand, the filling height of the existing filling system can not be adjusted, so that the filling system has the problem of poor filling precision, a certain distance exists between a filling head and a filling container, the microbial inoculum is easy to splash outwards during filling, the filling containers with different capacity specifications can be used as required in the filling process, different filling containers have height differences, the microbial inoculum is prevented from splashing outwards for ensuring the filling precision, and the filling height is required to be adjusted according to different containers in the filling process.

In combination with the above problems, it is desirable to provide a fermentation filling system for microbial agents, which can reduce microbial agent filling pollution and ensure microbial agent quality, and can meet the accurate filling requirements of different containers and avoid the liquid microbial agent from splashing outside in the filling process.

SUMMERY OF THE UTILITY MODEL

The utility model provides a reducible microbial inoculum filling pollutes assurance microbial inoculum quality fermentation filling system for microbial inoculum satisfies the accurate filling demand of different containers simultaneously, avoids filling in-process liquid microbial inoculum to spatter outward.

The technical scheme of the utility model is realized like this: a fermentation filling system for a microbial inoculum comprises a fermentation unit and a filling unit, wherein the fermentation unit comprises a fermentation tank, a liquid outlet is formed in the bottom of the fermentation tank, the liquid outlet is connected with a liquid outlet pipe, the liquid outlet pipe is connected with the filling unit through a pump body, the filling unit comprises a filling pipe, a filling head and a conveying mechanism located below the filling head, the filling pipe is communicated with the liquid outlet pipe, the filling head is a longitudinally arranged pipe body structure, the upper end part and the lower end part of the filling head are communicated with the outside, the middle part of the filling head is communicated with the filling pipe, the filling head is connected with a plugging structure, and the plugging structure comprises a plugging head corresponding to the inner space of the filling head in a laminating manner and a lifting cylinder arranged at the upper end of the plugging head;

the filling system also comprises a supporting base and a supporting back plate which are vertically arranged, an outer shell is arranged outside the fermentation tank, and a connecting structure capable of relatively lifting is arranged between the outer shell and the supporting back plate.

Compare in prior art this scheme's beneficial effect does:

(1) Reduce remaining liquid microbial inoculum in the filling head, guarantee the quality of filling microbial inoculum, after the filling, the shutoff head is pushed down at lift cylinder and is laminated shutoff head inner wall cunning, in pushing into the filling container with remaining liquid microbial inoculum in the shutoff head, very big reduction liquid microbial inoculum is in the adnexion of shutoff head inner wall, the shutoff head shutoff is in the filling head after the filling finishes simultaneously, also greatly reduced the inside contact with the air of filling head, further avoided in the shutoff head remaining microbial inoculum by miscellaneous fungus pollution in the air.

(2) The precision of liquid microbial inoculum filling has been improved, and liquid microbial inoculum produces outer spattering when avoiding the filling simultaneously, and the filling container conveys to the filling head below along with transport mechanism, and the relative backplate that supports of shell body descends to the first lower extreme of filling and submerges the container port, realizes accurate, the safe filling of microbial inoculum, and the back is accomplished in the filling, and the relative backplate that supports of shell body rises, realizes breaking away from of the relative filling appearance of filling head, and the container that the filling was accomplished gets into next processing procedure along with transport mechanism.

(3) According to the convenient filling container to different capacity specifications of filling demand, when carrying out the filling to different capacity containers, the shell body corresponds and supports backplate lift adjustment, all can realize convenient operation to the accurate filling of different containers.

On the basis of the scheme, the improved structure is further characterized in that a longitudinal guide groove is formed in the back plate, a sliding block corresponding to the guide groove is fixed on the outer shell, a lead screw is further arranged in the guide groove, the sliding block is in threaded connection with the lead screw, and the bottom of the lead screw is connected with a driving motor.

Compare in prior art this scheme's beneficial effect does: make things convenient for the lift operation of the relative backup pad board of drive shell body, driving motor drive lead screw rotates, drives the slider and slides along the guide way, realizes that the fermentation cylinder in drive shell body and the shell body goes up and down, realizes the longitudinal movement of the relative filling container of filling head, realizes improving the purpose of filling precision.

On the basis of above-mentioned scheme, further improve as follows, block structure still includes the roof that the level set up, and a tip and the shell body of roof are fixed, and the top and the roof bottom mounting of lift cylinder.

On the basis of the scheme, the filling tube is further improved as follows, the filling tube is connected with a shunt tube, the shunt tube is connected with a plurality of shunt branch tubes, each shunt branch tube is connected with a plugging head respectively, and the plugging heads are correspondingly provided with plugging structures one by one.

On the basis of the scheme, the filling head is further improved as follows, the shunt tubes are perpendicular to the filling tubes, the filling tubes are connected with the middle parts of the shunt tubes, the shunt branch tubes are evenly arranged at intervals, and a valve body is arranged between any shunt branch tube and the filling head.

Compare in prior art this scheme's beneficial effect does: the equilibrium of filling efficiency and the first filling of each filling has been improved, the filling tube is connected with a plurality of reposition of redundant personnel branch pipes through the shunt tubes, each reposition of redundant personnel branch pipe connection has the filling head, can be used to carry out the filling to a plurality of filling containers simultaneously, filling efficiency has been improved, the filling tube is not direct respectively with reposition of redundant personnel branch union coupling simultaneously, during the filling, the filling tube is to carrying liquid microbial inoculum to the shunt tubes in, liquid microbial inoculum in the shunt tubes is again with respectively reposition of redundant personnel branch union coupling, realize the balanced filling of each reposition of redundant personnel branch pipe to the microbial inoculum, be convenient for control the filling speed of microbial inoculum.

On the basis of the scheme, the filling unit is further improved to be as follows, the filling unit further comprises a conveying mechanism used for conveying the filling container, and the conveying mechanism comprises a rack and a conveying belt arranged on the rack.

Compare in prior art this scheme's beneficial effect does: the filling container directly conveys through the conveyer belt, is convenient for through filling progress control transfer rate, makes things convenient for the application of fermentation filling system in whole liquid microbial inoculum production line, and other equipment for example seals and baling equipment's cooperation degree is higher with the production line.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the description below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive labor.

Fig. 1 is a longitudinal sectional view of a left side view of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a front view of the present invention;

wherein: 1-supporting base, 11-supporting back plate, 111-guide groove, 12-frame, 13-conveyor belt, 2-fermentation tank, 21-outer shell, 22-slide block, 23-screw rod, 24-driving motor, 25-liquid outlet pipe, 26-pump body, 3-filling pipe, 31-shunt pipe, 32-shunt branch pipe, 33-filling head, 4-plugging head, 41-lifting cylinder and 42-top plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicating the directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The utility model relates to a microbial inoculum is with fermentation filling system's embodiment, as shown in fig. 1-3:

the utility model provides a fermentation filling system for microbial inoculum, including fermentation unit and filling unit, the fermentation unit includes fermentation cylinder 2, be provided with stirring vane in the

fermentation cylinder

2, 2 bottoms in fermentation cylinder are provided with the liquid outlet, the liquid outlet is connected with drain pipe 25, drain pipe 25 passes through pump body 26 and filling unit connection, pump body 26 is used for the liquid microbial inoculum pump income filling unit of accomplishing with fermentation 2 interior fermentation, the filling unit includes filling tube 3, filling head 33 and the transport mechanism who is located filling head 33 below, transport mechanism includes frame 12 and locates conveyer belt 13 on the frame 12, filling tube 3 and drain pipe 25 intercommunication, filling head 33 is vertically cylindric of setting, upper and lower tip and outside intercommunication of filling head 33, the middle part and the filling tube 3 intercommunication of filling head 33, filling head 33 is connected with the shutoff structure.

Plugging structure includes the shutoff head 4 that corresponds with the laminating of filling head 33 inner space and sets up lift cylinder 41 in shutoff head 4 upper end, plugging structure still includes the roof 42 that the level set up, a tip and the shell body 21 of roof 42 are fixed, the top and the roof 42 bottom mounting of lift cylinder 41, lift cylinder 41 drives shutoff head 4 after the filling operation is accomplished and laminates the liquid microbial inoculum that filling head 33 inner wall will be attached to at the filling head 33 inner wall downwards and pushes into the filling container, when new filling container conveys to filling head 33 below, lift cylinder 41 promotes once more, it dodges microbial inoculum circulation passageway to drive shutoff head 4 to rise, and carry out the shutoff to filling head 33 upper end in filling head 33, avoid 4 upper portions of shutoff head and outside intercommunication.

The filling system still includes the support base 1 and the support backplate 11 that set up perpendicularly, 2 outsides in fermentation cylinder are provided with shell body 21, fermentation cylinder 2 cup joints in shell body 21, when not carrying out the filling, shell body 21 is placed on supporting base 1, shell body 21 and the connection structure that sets up relatively between the backplate 11, specifically do, longitudinal guide way 111 has been seted up on the backplate, be fixed with the slider 22 that corresponds with guide way 111 on the shell body 21, still be provided with lead screw 23 in the guide way 111, slider 22 and lead screw 23 threaded connection, lead screw 23 is connected with driving motor 24 in the bottom, driving motor 24's drive end and lead screw 23 bottom are connected, driving motor 24 is through driving lead screw 23 just reversing the rotation, the operation that the realization drives shell body 21 and supports backplate 11 and go up and down relatively.

In a preferred embodiment, in order to further improve the filling efficiency, the filling tube 3 is connected with a shunt tube 31, the shunt tube 31 is connected with a plurality of shunt tubes 32, each shunt tube 32 is connected with a plugging head 4, a plugging structure is arranged on each plugging head 4 in a one-to-one correspondence manner, the shunt tube 31 is perpendicular to the filling tube 3, the filling tube 3 is connected with the middle part of the shunt tube 31, the shunt tubes 32 are uniformly arranged at intervals, and a valve body is arranged between each shunt tube 32 and the filling head 33.

The utility model discloses a concrete operation does:

after the fermentation of liquid microbial inoculum is accomplished, keep sending stirring vane low-speed rotation in the stirring, simultaneously go into filling tube 3 with the liquid microbial inoculum through pump body 26 pump, and get into each reposition of redundant personnel branch pipe 32 through shunt tubes 31 by filling tube 3 in proper order, filling container after the sterilization removes to filling head 33 below along with conveyer belt 13, driving motor 24 starts drive lead screw 23 and rotates and drive shell body 21 and carry out high regulation according to container port position this moment, to filling head 33 lower extreme portion do not go into filling container port, open the valve body, each lift cylinder 41 starts drive sealing head 4 upwards simultaneously, begin the filling work, the filling is accomplished when liquid height is slightly less than filling head 33 bottom in the filling container, close valve body simultaneous drive lift cylinder 41 drive sealing head 4 downwards with remaining discharge in sealing head 4 to filling container and accomplish the shutoff that can filling head 33, it drives the whole of shell body 21 upwards to sealing head 4 to break away from by the filling container again to start the filling container, conveying mechanism carries the filling container that the filling was accomplished to next process procedure, the technical scheme that the fermentation bacillus subtilis and bacillus subtilis liquid microbial inoculum are in the reducible fermentation realization of bacillus subtilis liquid microbial inoculum and the external filling and the feasible sub-on-by-filling.

The above description is only for the preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A fermentation filling system for a microbial inoculum comprises a fermentation unit and a filling unit, wherein the fermentation unit comprises a fermentation tank, a liquid outlet is formed in the bottom of the fermentation tank, the liquid outlet is connected with a liquid outlet pipe, and the liquid outlet pipe is connected with the filling unit through a pump body;

2. The fermentation filling system for the microbial inoculum according to claim 1, wherein a longitudinal guide groove is formed in the back plate, a sliding block corresponding to the guide groove is fixed on the outer shell, a screw rod is further arranged in the guide groove, the sliding block is in threaded connection with the screw rod, and a driving motor is connected to the bottom of the screw rod.

3. The fermentation filling system for microbial inoculum according to claim 2, wherein the block structure further comprises a top plate horizontally arranged, one end of the top plate is fixed with the outer shell, and the top of the lifting cylinder is fixed with the bottom end of the top plate.

4. The system for fermenting and filling microbial inoculum according to claim 2, wherein the filling pipe is connected with a shunt pipe, the shunt pipe is connected with a plurality of shunt branch pipes, each shunt branch pipe is respectively connected with a plugging head, and each plugging head is provided with a plugging structure in a one-to-one correspondence manner.

5. The system according to claim 4, wherein the shunt tubes are arranged vertically to the filling tubes, the filling tubes are connected to the middle of the shunt tubes, the shunt tubes are arranged at regular intervals, and a valve body is arranged between any one of the shunt tubes and the filling head.

6. The system for fermenting and filling microbial inoculum according to claim 5, wherein the conveying mechanism comprises a frame and a conveyor belt arranged on the frame.