CN218664159U - Automatic feeding and discharging mechanism - Google Patents
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Abstract
本实用新型涉及一种自动化上下料机构,包括抓取单元、加工单元和料框,抓取单元沿着Y轴正方向的一侧并列设置有两个料框,抓取单元沿着X轴方向的两侧均设置有加工单元。本实用新型通过抓取单元可以实现加工单元与料框之间的产品上下料过程,并且通过抓取夹具以及加工机床上的两个定位单元,可以实现不同形状结构产品的上下料处理;通过加工机床上的气动夹持机构可以对需要夹持处理的产品进行上料夹持处理。
The utility model relates to an automatic loading and unloading mechanism, which comprises a grabbing unit, a processing unit and a material frame. The grabbing unit is provided with two material frames side by side along the positive direction of the Y-axis, and the grabbing unit is arranged along the X-axis direction. There are processing units on both sides. The utility model can realize the product loading and unloading process between the processing unit and the material frame through the grabbing unit, and can realize the loading and unloading process of products with different shapes and structures through the grabbing fixture and the two positioning units on the processing machine tool; The pneumatic clamping mechanism on the machine tool can load and clamp the products that need to be clamped.
Description
技术领域technical field
本实用新型涉及机械自动化加工相关技术领域,尤其涉及一种自动化上下料机构。The utility model relates to the related technical field of mechanical automatic processing, in particular to an automatic loading and unloading mechanism.
背景技术Background technique
目前机械行业对于生产及加工自动化程度的要求越来越高,自动化程度越高也就意味着生产及加工地精准高效,自动化在机床的加工过程中也尤为重要。At present, the machinery industry has higher and higher requirements for the degree of automation of production and processing. The higher the degree of automation, the more precise and efficient the production and processing. Automation is also particularly important in the processing of machine tools.
经过海量检索,发现现有技术公开号为CN214264832U,公开了一种自动上下料桁架机械手数控机床,属于数控机床领域。它解决了现有数控机床中工人劳动强度大,安全系数低的问题。本自动上下料桁架机械手数控机床,该数控机床包括床身和设置在床身上的桁架,桁架上设置有用于夹持工件的机械手一和机械手二,机械手一和机械手二通过滑板在桁架上左右移动,床身上设置有立柱,所述立柱的左右两侧均设置有刀塔,所述立柱的两侧分别安装有十字拖板,所述床身的左端部安装有用于放置工件的上料主轴夹盘,床身上且位于相对应刀塔的位置处分别安装有主轴装盘一和主轴装盘二,所述床身的右端部安装有下料主轴夹盘,所述床身的前端安装有推门。本实用新型具有结构简单和安全系数高的优点。After massive retrieval, it is found that the prior art publication number is CN214264832U, which discloses a CNC machine tool with automatic loading and unloading truss manipulator, which belongs to the field of CNC machine tools. It solves the problems of high labor intensity and low safety factor in existing numerical control machine tools. This automatic loading and unloading truss manipulator CNC machine tool includes a bed and a truss set on the bed. The truss is equipped with manipulator 1 and
综上所述,现有的机床的上下料机构仅可以实现产品在机床上的上料或者下料,且机械手和机床对不同形状结构的产品不能很好的适用。To sum up, the existing loading and unloading mechanism of the machine tool can only realize the loading or unloading of products on the machine tool, and the manipulator and the machine tool are not suitable for products with different shapes and structures.
有鉴于上述的缺陷,本设计人积极加以研究创新,以期创设一种自动化上下料机构,使其更具有产业上的利用价值。In view of the above-mentioned defects, the designer actively researches and innovates, in order to create a kind of automatic loading and unloading mechanism, so that it has more industrial utilization value.
实用新型内容Utility model content
为解决上述技术问题,本实用新型的目的是提供一种自动化上下料机构。In order to solve the above technical problems, the purpose of this utility model is to provide an automatic loading and unloading mechanism.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种自动化上下料机构,包括抓取单元、加工单元和料框,抓取单元沿着Y轴正方向的一侧并列设置有两个料框,抓取单元沿着X轴方向的两侧均设置有加工单元;An automatic loading and unloading mechanism, including a grabbing unit, a processing unit, and a material frame. The grabbing unit is provided with two material frames side by side along the positive direction of the Y-axis. The grabbing unit is arranged on both sides along the X-axis direction. A processing unit is provided;
抓取单元包括抓取机器人和抓取夹具,抓取机器人的驱动端上设置有抓取夹具;The grasping unit includes a grasping robot and a grasping fixture, and a grasping fixture is arranged on the driving end of the grasping robot;
加工单元包括加工设备和加工机床,加工设备内设置有加工机床,加工机床包括机床基座,机床基座上沿着Y轴的正方向依次设置有定位平台和气动夹取机构,定位平台上设置有第一定位单元和第二定位单元。The processing unit includes processing equipment and processing machine tools. The processing equipment is equipped with a processing machine tool. The processing machine tool includes a machine tool base. A positioning platform and a pneumatic clamping mechanism are sequentially arranged on the machine tool base along the positive direction of the Y axis. There are a first positioning unit and a second positioning unit.
作为本实用新型的进一步改进,抓取夹具包括夹具安装板、第一电磁铁和第二电磁铁,夹具安装板的底部一侧通过若干个第一连接件与下方的电磁铁安装板相连接,电磁铁安装板的底部安装有第一电磁铁,夹具安装板的底部另一侧通过第二连接件安装有第二电磁铁。As a further improvement of the utility model, the grabbing fixture includes a fixture mounting plate, a first electromagnet and a second electromagnet, and the bottom side of the fixture mounting plate is connected to the electromagnet mounting plate below through several first connectors, A first electromagnet is mounted on the bottom of the electromagnet mounting plate, and a second electromagnet is mounted on the other side of the bottom of the fixture mounting plate through a second connecting piece.
作为本实用新型的进一步改进,第一定位单元和第二定位单元均包括若干个工件电磁铁。As a further improvement of the present utility model, both the first positioning unit and the second positioning unit include several workpiece electromagnets.
作为本实用新型的进一步改进,气动夹取机构包括气动虎钳,气动虎钳上沿着X轴方向靠近抓取单元的一侧设置有虎钳夹持槽。As a further improvement of the utility model, the pneumatic clamping mechanism includes a pneumatic vise, and a vise clamping groove is arranged on a side of the pneumatic vise close to the grasping unit along the X-axis direction.
作为本实用新型的进一步改进,虎钳夹持槽沿着X轴方向远离抓取单元一侧的气动虎钳上设置有第一限位机构和第二限位机构,第一限位机构位于气动虎钳的顶部,第二限位机构位于气动虎钳沿着Y轴正方向的一侧。As a further improvement of the utility model, the vise clamping groove is provided with a first limit mechanism and a second limit mechanism on the pneumatic vise on the side away from the grasping unit along the X-axis direction, and the first limit mechanism is located on the pneumatic vise. On the top of the vise, the second limit mechanism is located on the positive side of the pneumatic vise along the Y-axis.
作为本实用新型的进一步改进,第一限位机构包括第一限位气缸、第一联动杆、导杆和第一限位块,第一限位气缸沿着X轴方向靠近抓取单元一侧的驱动端通过第一联动杆驱动导杆沿着X轴方向移动,导杆沿着X轴方向活动的安装在位于气动虎钳的导杆座上,导杆沿着X轴方向靠近抓取单元的一侧与第一限位块相连接。As a further improvement of the utility model, the first limit mechanism includes a first limit cylinder, a first linkage rod, a guide rod and a first limit block, and the first limit cylinder is close to the grabbing unit side along the X-axis direction The driving end drives the guide rod to move along the X-axis direction through the first linkage rod. The guide rod is movable along the X-axis direction and is installed on the guide rod seat of the pneumatic vise, and the guide rod is close to the grabbing unit along the X-axis direction. One side is connected with the first limit block.
作为本实用新型的进一步改进,第二限位机构包括第二限位气缸、第二联动杆和第二限位块,第二限位气缸沿着X轴方向靠近抓取单元一侧的驱动端通过第二联动杆驱动第二限位块沿着X轴方向移动。As a further improvement of the utility model, the second limit mechanism includes a second limit cylinder, a second linkage rod and a second limit block, and the second limit cylinder is close to the driving end of the grasping unit side along the X-axis direction The second limit block is driven to move along the X-axis direction through the second linkage rod.
作为本实用新型的进一步改进,第一限位气缸通过第一外罩安装在气动虎钳上,第二限位气缸通过第二外罩安装在气动虎钳上。As a further improvement of the utility model, the first limiting cylinder is installed on the pneumatic vise through the first outer cover, and the second limiting cylinder is installed on the pneumatic vise through the second outer cover.
借由上述方案,本实用新型至少具有以下优点:By means of the above scheme, the utility model has at least the following advantages:
本实用新型通过抓取单元可以实现加工单元与料框之间的产品上下料过程,并且通过抓取夹具以及加工机床上的两个定位单元,可以实现不同形状结构产品的上下料处理;通过加工机床上的气动夹持机构可以对需要夹持处理的产品进行上料夹持处理。The utility model can realize the product loading and unloading process between the processing unit and the material frame through the grabbing unit, and can realize the loading and unloading process of products with different shapes and structures through the grabbing fixture and the two positioning units on the processing machine tool; The pneumatic clamping mechanism on the machine tool can load and clamp the products that need to be clamped.
综上所述,现有的机床的上下料机构仅可以实现产品在机床上的上料或者下料,且机械手和机床对不同形状结构的产品不能很好的适用。To sum up, the existing loading and unloading mechanism of the machine tool can only realize the loading or unloading of products on the machine tool, and the manipulator and the machine tool are not suitable for products with different shapes and structures.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,并可依照说明书的内容予以实施,以下以本实用新型的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with accompanying drawings. back.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.
图1是本实用新型一种自动化上下料机构的结构示意图;Fig. 1 is the structural representation of a kind of automatic loading and unloading mechanism of the utility model;
图2是图1中抓取单元的结构示意图;Fig. 2 is a schematic structural diagram of the grasping unit in Fig. 1;
图3是图2中抓取夹具的结构示意图;Fig. 3 is a schematic structural view of the gripping fixture in Fig. 2;
图4是图1中加工单元的结构示意图;Fig. 4 is the structural representation of processing unit in Fig. 1;
图5是图4中加工机床的结构示意图;Fig. 5 is the structural representation of processing machine tool among Fig. 4;
图6是图5的俯视图;Figure 6 is a top view of Figure 5;
图7是图6中气动夹取机构的结构示意图;Fig. 7 is a schematic structural view of the pneumatic clamping mechanism in Fig. 6;
图8是图7中去除第一外罩和第二外罩后的结构示意图。FIG. 8 is a schematic view of the structure in FIG. 7 after removing the first outer cover and the second outer cover.
其中,图中各附图标记的含义如下。Wherein, the meanings of the reference signs in the figure are as follows.
1 抓取单元 2 加工单元1
3 料框 4 抓取机器人3
5 抓取夹具 6 夹具安装板5
7 第一连接件 8 电磁铁安装板7 First connecting
9 第一电磁铁 10 第二连接件9
11 第二电磁铁 12 加工设备11
13 加工机床 14 机床基座13
15 定位平台 16 气动夹取机构15
17 第一定位单元 18 第二定位单元17
19 气动虎钳 20 虎钳夹持槽19
21 第一外罩 22 第二外罩21
23 第一限位电缸 24 第一联动杆23 First limit
25 导杆座 26 导杆25 Guide rod seat 26 Guide rod
27 第一限位块 28 第二限位电缸27
29 第二联动杆 30 第二限位块29 The
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
为了使本技术领域的人员更好地理解本实用新型方案,下面将结合本实用新型实施例中附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described implementation Example is only a part of embodiments of the present utility model, rather than all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例Example
如图1~图8所示,As shown in Figure 1 to Figure 8,
一种自动化上下料机构,包括抓取单元1、加工单元2和料框3,抓取单元1沿着Y轴正方向的一侧并列设置有两个料框3,抓取单元1沿着X轴方向的两侧均设置有加工单元2。An automatic loading and unloading mechanism, including a grabbing unit 1, a
抓取单元1包括抓取机器人4和抓取夹具5,抓取机器人4的驱动端上设置有抓取夹具5。此外,在安装抓取夹具5的位置上还安装有对抓取夹具5抓取产品起视觉定位的视觉相机。The grabbing unit 1 includes a grabbing
抓取夹具5包括夹具安装板6、第一电磁铁9和第二电磁铁11,夹具安装板6的底部一侧通过若干个第一连接件7与下方的电磁铁安装板8相连接,电磁铁安装板8的底部安装有第一电磁铁9,夹具安装板6的底部另一侧通过第二连接件10安装有第二电磁铁11。第一电磁铁9的尺寸较于第二电磁铁11偏大,因此第一电磁铁9主要用于对重量或者尺寸较大的产品抓取工作,第二电磁铁11主要用于对重量或者尺寸较小的产品抓取工作。The
第一电磁铁9大小尺寸为90X90mm,能吸取0-80kg的工件。第二电磁铁11为圆柱型,直径为25mm,能吸取0-5kg的工件。The size and size of the first electromagnet 9 is 90X90mm, which can absorb workpieces of 0-80kg. The second electromagnet 11 is a cylindrical shape with a diameter of 25mm and can absorb workpieces of 0-5kg.
加工单元2包括加工设备12和加工机床13,加工设备12内设置有加工机床13,加工机床13包括机床基座14,机床基座14上沿着Y轴的正方向依次设置有定位平台15和气动夹取机构16,定位平台15上设置有第一定位单元17和第二定位单元18。
第一定位单元17和第二定位单元18均包括若干个工件电磁铁。其中,位于第一定位单元17上的工件电磁铁的尺寸相对于位于第二定位单元18上的工件电磁铁的尺寸较小,因此,第一定位单元17可用于尺寸较小的产品定位,第二定位单元18可用于尺寸较大的产品定位。Both the
第一定位单元17的工件电磁铁尺寸为30X30mm,第二定位单元18的工件电磁铁尺寸为50X50mm,每平方厘米吸力10kg左右,机床上磁铁吸力能吸附200-300kg的板类零件。The size of the workpiece electromagnet of the
气动夹取机构16包括气动虎钳19,气动虎钳19上沿着X轴方向靠近抓取单元1的一侧设置有虎钳夹持槽20。一些需要夹持处理的产品可以放置在虎钳夹持槽20内进行夹持处理。The
虎钳夹持槽20沿着X轴方向远离抓取单元1一侧的气动虎钳19上设置有第一限位机构和第二限位机构,第一限位机构位于气动虎钳19的顶部,第二限位机构位于气动虎钳19沿着Y轴正方向的一侧。第一限位机构和第二限位机构可以对夹持在虎钳夹持槽20内的产品进行限位处理,抑或是辅助夹紧处理。The
第一限位机构包括第一限位气缸23、第一联动杆24、导杆26和第一限位块27,第一限位气缸23沿着X轴方向靠近抓取单元1一侧的驱动端通过第一联动杆24驱动导杆26沿着X轴方向移动,导杆26沿着X轴方向活动的安装在位于气动虎钳19的导杆座25上,导杆26沿着X轴方向靠近抓取单元1的一侧与第一限位块27相连接。The first limit mechanism includes a
第二限位机构包括第二限位气缸28、第二联动杆29和第二限位块30,第二限位气缸28沿着X轴方向靠近抓取单元1一侧的驱动端通过第二联动杆29驱动第二限位块30沿着X轴方向移动。The second limit mechanism includes a
上述的第一限位气缸23通过第一外罩21安装在气动虎钳19上,第二限位气缸28通过第二外罩22安装在气动虎钳19上。The above-mentioned first limiting
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指咧所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top, bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplified description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the utility model. In addition, the terms "first", "second " and so on are only used for descriptive purposes, and cannot be understood as indicating or implying the relative importance or implicitly referring to the number of technical features indicated. Thus, the features defined as "first", "second", etc. can expressly Or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接:可以是机械连接,也可以是电连接:可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通.对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection: it can be a mechanical connection, or an electrical connection: it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components. For those of ordinary skill in the art , the specific meanings of the above-mentioned terms in the present utility model can be understood through specific circumstances.
以上所述仅是本实用新型的优选实施方式,并不用于限制本实用新型,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. It should be pointed out that for those of ordinary skill in the art, they can also do Several improvements and modifications are made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
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| CN202222996897.0U CN218664159U (en) | 2022-11-11 | 2022-11-11 | Automatic feeding and discharging mechanism |
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Denomination of utility model: An automated loading and unloading mechanism Effective date of registration: 20230818 Granted publication date: 20230321 Pledgee: Suzhou Trust Co.,Ltd. Pledgor: Suzhou Danjing Intelligent Technology Co.,Ltd. Registration number: Y2023980052750 |
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Granted publication date: 20230321 Pledgee: Suzhou Trust Co.,Ltd. Pledgor: Suzhou Danjing Intelligent Technology Co.,Ltd. Registration number: Y2023980052750 |
