CN218655861U

CN218655861U - Automatic detection device of intelligence photovoltaic module

Info

Publication number: CN218655861U
Application number: CN202221887419.XU
Authority: CN
Inventors: 何景涛; 王伟; 金立; 卞爱芳; 吴浩东; 许蔺; 沈亦陶
Original assignee: Jiangsu Zhongan Intelligent Technology Co ltd
Current assignee: Jiangsu Zhongan Intelligent Technology Co ltd
Priority date: 2022-07-20
Filing date: 2022-07-20
Publication date: 2023-03-21
Anticipated expiration: 2032-07-20

Abstract

The utility model discloses an automatic detection device of intelligence photovoltaic module, its structure includes detection device main part and dust cleaning device, the utility model discloses cross and set up dust cleaning device, under air-blower and rectangular spray tube cooperation promptly, can realize that photovoltaic surface dust blows the clearance, thereby the advantage that photovoltaic module surface dust blows off has been arrived, inside the pulling subassembly that has set up in the shell right side, promptly under cylinder and go-between sliding fit, with go-between fastening connection's pull rod, can drive rectangular spray tube reciprocating motion and blow, the clearance scope is improved, thereby reciprocating blow off the drive has been reached, improve the advantage that the dust blows off the scope, and set up the adsorption component in the shell right-hand member outside, promptly under cam and extension spring cooperation, can drive the connecting rod, realize the adsorption head reciprocating swing and adsorb, strengthen dust treatment efficiency, thereby the advantage of the swift absorption collection of dust has been reached.

Description

Automatic detection device of intelligence photovoltaic module

Technical Field

The utility model relates to an intelligence photovoltaic module technical field, concretely relates to automatic detection device of intelligence photovoltaic module.

Background

The photovoltaic module is also called a solar panel, is a core part in a solar power generation system and is also the most important part in the solar power generation system, because the output voltage of the single-chip solar cell is lower, and the electrodes of the unpackaged cells are easy to fall off due to the influence of the environment, a certain number of single-chip cells are sealed into the cell module in a series-parallel connection mode, the photovoltaic module has the function of converting solar energy into electric energy and sending the electric energy to a storage battery for storage or pushing a load to work, and after the photovoltaic module is processed and assembled, detection equipment is required to be used for detecting the internal defects of the photovoltaic module.

At present, when the automatic detection device for the photovoltaic module is used, impurities such as dust are attached to the outer surface of the photovoltaic module, the photovoltaic module carrying the dust enters the detection device, and when rapid detection activity is carried out, the detection activity is affected easily due to the influence of the dust, so that the detected data is inaccurate.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome prior art not enough, an automatic detection device of intelligence photovoltaic module is proposed at present, solved when carrying out automatic detection device of photovoltaic module's use, impurity such as dust adheres to the photovoltaic module surface, and carry the photovoltaic module of dust and enter into inside the detection device, when carrying out swift detection activity, because the dust influences easily, lead to the activity that detects to receive the influence, make and detect the unsafe problem of gained data, reach the effect that realizes that photovoltaic module surface dust blows off and swiftly adsorbs the collection.

(II) technical scheme

The utility model discloses a following technical scheme realizes: the utility model provides an automatic detection device of intelligence photovoltaic module, including detection device main part and dust cleaning device, detection device main part top is provided with the top cap to detection device main part right-hand member front side is provided with the controller, detection device main part right side mid-mounting has the cabinet door to detection device main part right side rear end is provided with DC motor, DC motor is connected with the conveyer rear side to the conveyer is installed inside the detection device main part, both sides all are provided with the mount about the inside middle-end of detection device main part to the mount is connected with scanning detector right side, scanning detector front side installs the photo detector relatively, discharge gate and feed inlet have been seted up respectively to both sides around the detection device main part, dust cleaning device sets up in the inside right side of detection device main part, dust cleaning device includes shell, protecting crust, rectangular spray tube, pulling subassembly and absorption subassembly, shell left side and mount fixed connection to the inside protecting crust that is provided with in shell left side, protecting crust internally mounted has the air-blower to the air-blower lower extreme is connected with rectangular spray tube, the inside pulling subassembly that is provided with in the shell right side, absorption subassembly sets up in the shell right-hand member outside.

Further, the pulling assembly comprises a motor, a rotary drum, a fixing plate, a connecting ring and a pull rod, the motor is arranged inside the right side of the shell, the left side of the motor is connected with the rotary drum, the left side and the right side of the rotary drum are connected with the fixing plate in an inserting mode, the lower end of the fixing plate is fixedly connected with the shell, the upper end of the connecting ring is attached to the rotary drum, the connecting ring is fixedly connected with the outer side of the pull rod, and the left side of the pull rod is fixedly connected with the protective shell.

Further, the adsorption component comprises a connecting shell, an adsorption head, a guide pipe, a connecting rod, a tension spring, a cam and a speed reduction motor, wherein the upper end of the connecting shell is fixedly connected with the shell, the adsorption head is connected with the left side of the connecting shell in a rotating mode, the right side of the adsorption head is connected with the guide pipe, the adsorption head is fixedly connected with the upper end of the connecting rod, the lower end of the connecting rod is connected with the tension spring, the right side of the tension spring is connected with the connecting shell in a plugging mode, the cam is attached to the right side of the middle of the connecting rod, and the rear side of the cam is connected with the speed reduction motor.

Further, shell, protecting crust, air-blower, rectangular spray tube, pulling subassembly and adsorption component all set up along detection device main part right side inside symmetry from top to bottom to rectangular spray tube bottom is blown a length and is unanimous with the conveyer width.

Furthermore, the middle part of the rotating drum is provided with a circular lug, and the outer surface of the lug arranged on the rotating drum is smooth.

Furthermore, the connecting ring is symmetrically provided with two pieces along the left and right of the middle part of the pull rod, and the pull rod is integrally in an inverted L shape.

Furthermore, the two guide pipes are symmetrically arranged up and down along the inner part of the right side of the detection device body, and the right side of each guide pipe extends to the outer side of the detection device body.

Furthermore, the cam is attached to the front side extending part in the middle of the connecting rod, and the outer surface of the cam is smooth and has no barbs.

Furthermore, the tension spring is made of carbon steel.

Furthermore, the cam is made of alloy steel.

(III) advantageous effects

Compared with the prior art, the utility model, following beneficial effect has:

the method has the advantages that: the utility model discloses an automatic detection device of intelligence photovoltaic module through having set up dust cleaning device, under air-blower and rectangular spray tube cooperation, can realize that photovoltaic surface dust blows the clearance promptly to photovoltaic module surface dust blows scattered advantage has been reachd.

The method has the advantages that: the utility model discloses an automatic detection device of intelligence photovoltaic module through having set up the pulling subassembly in that the shell right side is inside, under cylinder and go-between sliding fit promptly, with the pull rod of go-between fastening connection, can drive rectangular spray tube reciprocating motion and blow, improves the clearance scope to reached reciprocal drive of blowing off, improved the dust and blown off the advantage of scope.

The method has the advantages that: the utility model discloses an automatic detection device of intelligence photovoltaic module through having set up adsorption component in the shell right-hand member outside, under cam and extension spring cooperation, can drive the connecting rod promptly, realizes that adsorption head reciprocating swing adsorbs, strengthens dust treatment effeciency to the swift advantage of adsorbing the collection of dust has been reached.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a right-view internal structural diagram of the present invention;

FIG. 3 is a schematic view of the right-side cross-sectional structure of the dust cleaning device of the present invention;

FIG. 4 is a schematic view of the right cross-sectional structure of the pulling assembly of the present invention;

FIG. 5 is a schematic structural view of a three-dimensional portion of the pulling assembly of the present invention;

FIG. 6 is a schematic diagram of a right-side cross-sectional structure of the adsorption assembly of the present invention;

fig. 7 is a schematic structural view of a three-dimensional portion of the adsorption assembly of the present invention.

In the figure: the device comprises a detection device body-1, a top cover-2, a controller-3, a cabinet door-4, a direct current motor-5, a conveyor-6, a fixed frame-7, a scanning detector-8, a photographic detector-9, a feed inlet-10, a discharge outlet-11, a dust cleaning device-12, a shell-121, a protective shell-122, a blower-123, a strip nozzle-124, a pulling component-125, an adsorption component-126, a motor-1251, a drum-1252, a fixed plate-1253, a connecting ring-1254, a pull rod-1255, a connecting shell-1261, an adsorption head-1262, a conduit-1263, a connecting rod-1264, a tension spring-1265, a cam-1266 and a speed reduction motor-1267.

Detailed Description

The present invention will be described in detail with reference to the accompanying fig. 1-7, wherein the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1 and fig. 2, the utility model provides an automatic detection device of intelligence photovoltaic module here through the improvement, including detection device main part 1 and

dust cleaning device

12, 1 top of detection device main part is provided with

top cap

2, and 1 right-hand member front side of detection device main part is provided with

controller

3, 1 right side mid-mounting of detection device main part has

cabinet door

4, and 1 right side rear end of detection device main part is provided with dc motor 5, dc motor 5 is connected with 6 rear sides of conveyer, and 6 installs inside 1 of detection device main part of conveyer, both sides all are provided with mount 7 about 1 inside middle-end of detection device main part, and mount 7 is connected with 8 right sides of scanning detector, 8 front sides of scanning detector relatively install photographic detector 9, discharge gate 11 and feed inlet 10 have been seted up respectively to both sides around the detection device main part 1.

Please refer to fig. 3, the utility model provides an automatic detection device of intelligent photovoltaic module through the improvement here, dust cleaning device 12 sets up in the inside right side of detection device main part 1, dust cleaning device 12 includes shell 121, protecting crust 122, air-blower 123, rectangular spray tube 124, pulling subassembly 125 and adsorption component 126, shell 121 left side and mount 7 fixed connection, and shell 121 left side inside is provided with protecting crust 122, make shell 121 guarantee the firm of internals installation, protecting crust 122 internally mounted has air-blower 123, and the air-blower 123 lower extreme is connected with rectangular spray tube 124, make protecting crust 122 guarantee air-blower 123 safe in utilization, shell 121 right side inside is provided with pulling subassembly 125, make to realize reciprocating motion blowing activity through pulling subassembly 125, adsorption component 126 sets up in the shell 121 right-hand member outside, make to realize dust absorption discharge activity through adsorption component 126, shell 121, protecting crust 122, air-blower 123, rectangular spray tube 124, pulling subassembly 125 and adsorption component 126 all set up along the inside symmetrical about detection device main part 1 right side, and rectangular spray tube 124 bottom blowing department length and the swift width of rectangular spray tube 124 that realizes that photovoltaic module blows up and down.

Referring to fig. 4 and 5, the present invention provides an automatic detection apparatus for an intelligent photovoltaic module through improvement, wherein the pulling assembly 125 includes a motor 1251, a drum 1252, a fixed plate 1253, a connection ring 1254 and a pull rod 1255, the motor 1251 is disposed inside the right side of the housing 121, and the left side of the motor 1251 is connected to the drum 1252, the left and right sides of the drum 1252 are all plugged into the fixed plate 1253, and the lower end of the fixed plate 1253 is fixedly connected to the housing 121, so that the fixed plate 1253 ensures the installation of the drum 1252 is firm, the upper end of the connection ring 1254 is attached to the drum 1252, and the connection ring 1254 is tightly connected to the outer side of the pull rod 1255, so that the connection ring 1254 and the drum 1252 realize sliding transmission activity, the left side of the pull rod 1255 is fixedly connected to the protective shell 122, a circular protrusion is disposed in the middle of the drum 1252, and the outer surface of the drum 1252 is smooth, so that the drum 1252 realizes smooth driving activity of the smooth driving of the drum 1252, the connection ring 1254 is symmetrically disposed with two pieces along the left and right of the middle of the pull rod 1255, and the pull rod 1255 is in an L shape, so that the connection ring 1254 ensures the stable protrusion ensures the stable reciprocating movement of the pull rod 1255.

Please refer to fig. 6 and 7, the present invention provides an automatic detection device for an intelligent photovoltaic module through improvement, the absorption assembly 126 includes a connection shell 1261, an absorption head 1262, a guide tube 1263, a connection rod 1264, a tension spring 1265, a cam 1266 and a speed reduction motor 1267, the upper end of the connection shell 1261 is fixedly connected with the housing 121, the absorption head 1262 is rotatably connected inside the left side of the connection shell 1261, the right side of the absorption head 1262 is connected with the guide tube 1263, the absorption head 1262 is tightly connected with the upper end of the connection rod 1264, the absorption head 1262 moves synchronously with the connection rod 1264, the lower end of the connection rod 1264 is connected with the tension spring 1265, the right side of the tension spring 1265 is connected with the connection shell 1261, the tension spring 1265 realizes elastic pullback activity, the cam 1266 is attached to the right side of the middle part of the connection rod 1264, the rear side of the cam 1266 is connected with the speed reduction motor 1267, the cam 1266 realizes the swinging activity of the connection rod 1264, the guide tube 1263 is provided with two inner sides of the right side of the detection device body 1, and the right side of the guide tube 1263 extends to the outer side of the guide tube 1266, and the guide tube 1266 is made of the guide tube 1266, the guide tube 1266 is made of the carbon steel bar 1266, and the steel bar 1266 is made of the steel bar 1266, and made of the steel bar 1266.

This patent the extension spring 1265: the coil spring is a spiral spring bearing axial tension, the extension spring is generally made of round section materials, and when the coil spring is not bearing load, the coils of the extension spring are generally tight and have no gaps.

The utility model discloses an automatic detection device of an intelligent photovoltaic module, which has the following working principle;

firstly, when the photovoltaic module needs to be detected, the controller 3 arranged on the front side of the right end of the detection device main body 1 can be used for realizing the operation of the direct current motor 5 arranged on the rear side of the right end of the detection device main body 1, the conveyor 6 connected with the direct current motor 5 can be used for realizing the conveying activity under the driving of the direct current motor 5, the photovoltaic module entering from the feed port 10 arranged on the rear side of the detection device main body 1 can be transmitted, when the photovoltaic module enters the detection device main body 1 along with the conveyor 6, the scanning detection activity can be realized under the action of the scanning detectors 8 at the upper end and the lower end in the detection device main body 1, the interior of the photovoltaic module can be scanned, the conditions of splitting, perforating, edge breaking, corner breaking, battery scratch, battery dirt, battery dislocation and the like can be realized, the scanning detection activity can be realized, when the defect problem occurs, the defect information can be transmitted into the controller 3, so that a worker can visually connect the defect position, when the upper end and the lower end in the left side of the detection device main body 1 is provided with the detectors 9, the overall detection activity of the photovoltaic module can be photographed, the photovoltaic module can be realized, the automatic detection of the discharge port can be realized, and the detection of the photovoltaic module can be realized through the discharge port of the detection device 1, thereby the discharge port can be realized;

secondly, when the automatic detection device for the photovoltaic module is used, impurities such as dust are attached to the outer surface of the photovoltaic module, the photovoltaic module with the dust enters the detection device, and when rapid detection activities are carried out, the detection activities are easily influenced by the dust, so that the detected data are inaccurate;

thirdly, the dust cleaning device 12 is arranged on the right side inside the detection device main body 1, namely, under the operation of the air blower 123 inside the protective shell 122, air suction can be realized at the upper end of the air blower 123, then blowing-out movement is realized through the long-strip spray pipe 124 connected with the lower end of the air blower 123, and further air is blown out, so that the blowing-out cleaning movement can be realized on the upper end surface and the lower end surface of the photovoltaic module to be conveyed, dust adhesion is avoided, the detection result is influenced, and the advantage that dust on the outer surface of the photovoltaic module is blown away is achieved;

fourthly, in order to improve the dust blowing efficiency, the pulling assembly 125 is arranged inside the right side of the shell 121 to realize reciprocating blowing, that is, the motor 1251 arranged on the pulling assembly 125 is operated to enable the motor 1251 to drive the rotary drum 1252 connected with the left side to synchronously rotate, the connecting ring 1254 attached to the circular bump is arranged on the outer side of the rotary drum 1252 under the rotation of the rotary drum 1252, the rear end can be reciprocated leftwards and rightwards, and the pull rod 1255 tightly connected with the connecting ring 1254 can realize reciprocating pulling movement on the protective shell 122 connected with the left side under the reciprocating movement of the connecting ring 1254, so that the strip-shaped spray pipe 124 can realize reciprocating blowing, the dust blowing range on the outer surface of the photovoltaic assembly is improved, and the advantages of reciprocating blowing driving and improving the dust blowing range are achieved;

fifthly, in order to realize the dust blowing treatment, an adsorption component 126 is further arranged on the outer side of the right end of the shell 121, that is, the adsorption component 126 is firstly connected with a conduit 1263 arranged on the outside of an external adsorption device, then the adsorption device is operated to suck the scattered dust from the adsorption head 1262, and then the dust is discharged to the outside along the conduit 1263, so that in order to realize the adsorption activity, the deceleration motor 1267 is operated to drive the cam 1266 connected with the front side to rotate, the deceleration motor 1267 rotates along with the cam 1266, the connecting rod 1264 jointed with the outer side of the cam 1266 rotates along with the cam 1266 to realize the inclined activity, and the connecting rod 1264 inclines downwards, so that the adsorption head 1262 can swing in a reciprocating manner, the lower end tension spring 1265 can be stretched, when the cam 1266 rotates for one circle, the tension spring 1265 pulls the connecting rod back, the connecting rod 1264 drives the adsorption head 1262 to reset, and the adsorption head 1262 can swing in a reciprocating manner, thereby improving the dust adsorption efficiency, and achieving the advantage of quick adsorption and collection.

The basic principle and the main characteristics of the utility model and the advantages of the utility model have been shown and described above, and the utility model discloses the standard part that uses all can purchase from the market, and dysmorphism piece all can be customized according to the record of the description with the drawing, and the concrete connection mode of each part all adopts conventional means such as ripe bolt rivet among the prior art, welding, and machinery, part and equipment all adopt prior art, conventional model, and conventional connection mode in the prior art is adopted in addition to circuit connection, and the details are not repeated here.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. An automatic detection device for an intelligent photovoltaic module comprises a detection device main body (1), wherein a top cover (2) is arranged at the top of the detection device main body (1), a controller (3) is arranged on the front side of the right end of the detection device main body (1), a cabinet door (4) is installed in the middle of the right side of the detection device main body (1), a direct current motor (5) is arranged at the rear end of the right side of the detection device main body (1), the direct current motor (5) is connected with the rear side of a conveyor (6), the conveyor (6) is installed inside the detection device main body (1), fixing frames (7) are arranged on the upper side and the lower side of the middle end inside the detection device main body (1), the fixing frames (7) are connected with the right side of a scanning detector (8), a photographic detector (9) is oppositely installed on the front side of the scanning detector (8), and a discharge hole (11) and a feed hole (10) are respectively formed in the front side and the rear side of the detection device main body (1);

the method is characterized in that: still include dust cleaning device (12), dust cleaning device (12) set up in the inside right side of detection device main part (1), dust cleaning device (12) include shell (121), protecting crust (122), air-blower (123), rectangular spray tube (124), pulling subassembly (125) and adsorption component (126), shell (121) left side and mount (7) fixed connection to shell (121) left side inside is provided with protecting crust (122), protecting crust (122) internally mounted has air-blower (123) to air-blower (123) lower extreme is connected with rectangular spray tube (124), shell (121) right side inside is provided with pulling subassembly (125), adsorption component (126) set up in shell (121) right-hand member outside.

2. The intelligent photovoltaic module automatic detection device according to claim 1, characterized in that: the pulling assembly (125) comprises a motor (1251), a rotary drum (1252), a fixed plate (1253), a connecting ring (1254) and a pull rod (1255), the motor (1251) is arranged inside the right side of the casing (121), the left side of the motor (1251) is connected with the rotary drum (1252), the left side and the right side of the rotary drum (1252) are connected with the fixed plate (1253) in an inserting mode, the lower end of the fixed plate (1253) is fixedly connected with the casing (121), the upper end of the connecting ring (1254) is attached to the rotary drum (1252), the connecting ring (1254) is fixedly connected with the outer side of the pull rod (1255), and the left side of the pull rod (1255) is fixedly connected with the protective casing (122).

3. The intelligent photovoltaic module automatic detection device according to claim 1, characterized in that: the adsorption component (126) comprises a connecting shell (1261), an adsorption head (1262), a guide pipe (1263), a connecting rod (1264), a tension spring (1265), a cam (1266) and a speed reducing motor (1267), the upper end of the connecting shell (1261) is fixedly connected with the shell (121), the adsorption head (1262) is rotatably connected with the inner portion of the left side of the connecting shell (1261), the right side of the adsorption head (1262) is connected with the guide pipe (1263), the adsorption head (1262) is fixedly connected with the upper end of the connecting rod (1264), the lower end of the connecting rod (1264) is connected with the tension spring (1265), the right side of the tension spring (1265) is plugged with the connecting shell (1261), the cam (1266) is attached to the right side of the middle of the connecting rod (1264), and the rear side of the cam (1266) is connected with the speed reducing motor (1267).

4. The intelligent photovoltaic module automatic detection device according to claim 1, characterized in that: shell (121), protecting crust (122), air-blower (123), rectangular spray tube (124), pulling subassembly (125) and adsorption component (126) all follow the inside symmetrical setting from top to bottom in detection device main part (1) right side to rectangular spray tube (124) bottom is blown a length and is unanimous with conveyer (6) width.

5. The intelligent photovoltaic module automatic detection device according to claim 2, characterized in that: the middle part of the rotary drum (1252) is provided with a circular lug, and the outer surface of the lug arranged on the rotary drum (1252) is smooth.

6. The intelligent photovoltaic module automatic detection device according to claim 2, characterized in that: the connecting ring (1254) is symmetrically provided with two parts along the left and right of the middle part of the pull rod (1255), and the pull rod (1255) is in an inverted L shape as a whole.

7. The intelligent photovoltaic module automatic detection device according to claim 3, characterized in that: the two guide pipes (1263) are symmetrically arranged up and down along the inner part of the right side of the detection device main body (1), and the right side of the guide pipe (1263) extends to the outer side of the detection device main body (1).

8. The intelligent photovoltaic module automatic detection device according to claim 3, characterized in that: the cam (1266) is attached to the middle front extension of the connecting rod (1264), and the outer surface of the cam (1266) is smooth and has no barbs.