CN218642423U - Full-automatic filling equipment - Google Patents

Abstract

The utility model discloses a full-automatic filling equipment, including the carousel, be provided with four draw-in grooves that are used for blocking the material bucket on the carousel, draw-in groove department corresponds the workshop section and is material loading workshop section, spiral cover workshop section, filling workshop section and tight lid workshop section in proper order, and the material loading workshop section is provided with and is used for responding to the inductor that the material targets in place, is provided with the clamping jaw that is used for the spiral cover on the spiral cover workshop section, and the clamping jaw can follow the spiral cover workshop section and shift to tight lid workshop section, and filling workshop section top is provided with the feed inlet, and the carousel top is provided with high-efficient air cleaner, and the inductor passes through the controller communication with the carousel and links to each other, and the carousel bottom is provided with the supporting seat. This practicality is got lid, upper cover through the clamping jaw, and the very first time is screwed up the lid after empty bucket filling is accomplished, has sealed the interior high-purity wet electronic material of bucket in the shortest time, guarantees that it can not receive the pollution because of exposing in the air, secondly at the top integrated high efficiency filter, has guaranteed the clean degree of filling in-process environment.

Description

Full-automatic filling equipment

Technical Field

The utility model belongs to the technical field of the filling, concretely relates to full-automatic filling equipment.

Background

The high-purity clean wet electronic material has the content (organic single product) of over 99.99 percent, metal particles of less than 100ppt and 0.1 micron particles of less than 10/mL by the processes of rectification purification, particle exchange, ultrafiltration and the like in the manufacturing process, and the indexes can still meet the requirements after the high-purity clean wet electronic material is filled by an automatic filling machine, which is difficult to solve all the time.

The existing equipment adopts a mode that a cover and a barrel are transported separately, the barrel is transported to a filling opening through a transport line to be filled under the condition that the cover does not exist, the cover is completely guided into a vibration disc or a lifting machine, and the cover is transported to a screwing-cover station to cover a finished product after the filling is finished after the front side and the back side of the cover are adjusted through the vibration disc or the lifting machine.

The above-described apparatus has the following disadvantages: 1. the empty barrel is too long to be conveyed without a cover, so that the cleanness in the conveying process cannot be guaranteed; 2. the cap repeatedly undergoes the processes of friction, vibration, lifting and dropping in the vibration tray lifter, which generate a large amount of particles, and after undergoing the processes, the cap is very easy to bring the generated particles into the finished product after filling, so that the ultra-clean high-purity finished product is polluted by the automatic filling process.

SUMMERY OF THE UTILITY MODEL

To the above-mentioned prior art, the utility model provides a full-automatic filling equipment to solve the contaminated problem of processes such as filling, spiral cover of the wet electronic material of high purity that exists among the current filling process.

In order to achieve the purpose, the utility model adopts the technical proposal that: the utility model provides a full-automatic filling equipment, including the carousel, be provided with four draw-in grooves that are used for blocking the material bucket on the carousel, draw-in groove department corresponds the workshop section and is material loading workshop section, spiral cover workshop section, filling workshop section and tight lid workshop section in proper order, and the material loading workshop section is provided with and is used for responding to the inductor that the material targets in place, is provided with the clamping jaw that is used for the spiral cover on the spiral cover workshop section, and the clamping jaw can be followed the spiral cover workshop section and shifted to tight lid workshop section, and filling workshop section top is provided with the feed inlet, and the carousel top is provided with high-efficient air cleaner, and the inductor passes through the controller communication with the carousel and links to each other, and the carousel bottom is provided with the supporting seat. The clamping jaw can adopt a mechanical arm.

This practicality adopts above-mentioned technical scheme's beneficial effect is: the area is covered empty bucket and is reachd the material loading workshop section at first, block in the draw-in groove of material loading workshop section, the inductor of material loading workshop section senses empty bucket and puts the back in place, start the carousel through the controller, the rotation of carousel drives empty bucket and shifts to the spiral cover workshop section, at this moment, the clamping jaw rotates away the lid on the empty bucket, the carousel will not have the lid empty bucket to rotate to the filling workshop section after that, be provided with the feed inlet through filling workshop section top and carry out the filling to empty bucket this moment, the filling is accomplished the back, change over to tight lid workshop section, the clamping jaw revolves the lid on the bucket this moment, accomplish the filling promptly. The high-efficiency air filter can filter air entering the upper part of the equipment, and the requirement of hundred-grade purification is met.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

Further, the feed inlet sets up in storage tank bottoms portion, and the feed inlet is provided with the solenoid valve.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: the electromagnetic valve controls the opening and closing of the feeding hole, so that the materials are prevented from being spilled outside.

Still further, the filling workshop section is located the draw-in groove below and is provided with the weight inductor, weight inductor and solenoid valve communication connection.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: whether the filling of monitoring material through the weight inductor is accomplished to give the solenoid valve with signal transmission, control the switch of feed inlet.

Furthermore, the feeding working section is connected with the feeding assembly line, and the cover tightening working section is connected with the discharging assembly line.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: the feeding assembly line is used for conveying the empty barrel with the cover to a feeding working section, and the discharging assembly line is used for conveying away the barrel which is filled.

Preferably, the feeding section, the cap screwing section, the filling section and the cap tightening section are distributed in a circular shape at equal intervals along the rotary disc.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: the sections are distributed in a circular shape at equal intervals, so that continuous and cyclic work can be facilitated.

Preferably, the inductor is a weight inductor and is arranged below the clamping groove of the feeding section.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: and by adopting the weight sensor, whether the empty barrel reaches the feeding working section or not can be effectively monitored.

Furthermore, the middle part of the turntable is provided with a vacant cover parking place.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: when the first empty barrel arrives the filling workshop section, the second barrel has arrived the spiral cover workshop section, and the clamping jaw need carry out the spiral cover to the second barrel, for guaranteeing filling continuous operation, consequently the lid of first barrel need place in empty lid parking department, and the clamping jaw carries out the spiral cover to the second barrel this moment, then the filling is accomplished to first barrel and gets into tight lid workshop section, and the clamping jaw just can carry out the spiral cover to first barrel, so take turns in turn, accomplish the filling again with the lid of empty lid parking department on last barrel after all barrel filling are accomplished.

The utility model has the advantages that:

1. this practicality is with lid back of unscrewing, and the very first time is screwed on it after the empty bucket filling is accomplished, has guaranteed the cleanness of interior product of bucket.

2. This practicality has utilized the removal of clamping jaw to drive the lid and has got the lid upper cover on the exact position, has saved loaded down with trivial details and very easily cause granule, metal pollution's mechanisms such as vibration dish, lifting machine, turns into a brief numerous and diverse, has guaranteed the product quality in the at utmost.

3. This practicality has integrateed high-efficient air cleaner at the top, has both saved the expense that purifies the room investment, can ensure the clean degree of filling environment again.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a top view of the turntable of the present invention;

the device comprises a feeding assembly line 1, a feeding working section 2, a feeding working section 3, a cap screwing working section 4, a filling working section 5, a cap tightening working section 6, an empty cap parking position 7, a discharging assembly line 8, a clamping jaw 9, a high-efficiency air filter 10, a clamping groove 11 and a rotary table.

Detailed Description

The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.

The embodiment of the utility model provides an in, as shown in fig. 1, 2, provide a full-automatic filling equipment, including carousel 11, be provided with four draw-in grooves 10 that are used for blocking the material bucket on the carousel 11, draw-in groove 10 department corresponds the workshop section and is material loading workshop section 2, spiral cover workshop section 3, filling workshop section 4 and tight cover workshop section 5 in proper order, and preferably, material loading workshop section 2, spiral cover workshop section 3, filling workshop section 4 and tight cover workshop section 5 are circular distribution along carousel 11 equidistant. The middle part of the rotary table 11 is provided with an empty cover parking place 6. The FFU high-efficiency air filter 9 for filtering air entering the upper part of the equipment is arranged above the rotary table 11, and the bottom of the rotary table 11 is provided with a supporting seat.

The feeding section 2 is provided with a sensor for sensing whether the materials are in place, and the sensor is in communication connection with the turntable 11 through a controller. Preferably, the sensor is a weight sensor, and is disposed below the card slot 10 of the feeding section 2.

A clamping jaw 8 for cap screwing is arranged above the cap screwing working section 3, and the clamping jaw 8 can be transferred from the cap screwing working section 3 to the cap tightening working section 5.

A feeding hole is formed above the filling section 4, the feeding hole is formed in the bottom of the storage tank, and an electromagnetic valve for controlling feeding is arranged at the feeding hole. The filling workshop section 4 is provided with a weight sensor below the clamping groove 10, and the weight sensor is in communication connection with the electromagnetic valve.

The loading section 2 is connected with a feeding assembly line 1 for conveying empty barrels, and the cover tightening section 5 is connected with a discharging assembly line 7 for conveying away filled barrels.

During the use, at first start high-efficient air cleaner 9 and filter the air, the rethread feeding assembly line 1 will take the lid empty bucket to send to material loading workshop section 2, and block in draw-in groove 10 of material loading workshop section 2, the sensor of material loading workshop section 2 senses the empty bucket and puts to the right place after, through controller start carousel 11, carousel 11 rotates and drives the empty bucket and shift to spiral cover workshop section 3, at this moment, clamping jaw 8 rotates away the lid on the empty bucket, carousel 11 will not have the lid empty bucket to change to filling workshop section 4 after sensing the empty bucket of weight inductor monitoring of filling workshop section 4 to target in place, give the signal transmission to the solenoid valve, the solenoid valve is opened, the feed inlet begins the feeding, when the weight inductor of filling workshop section 4 monitors that the bucket weight is up to standard, judge that the filling ends, give the solenoid valve with the signal transmission, close the solenoid valve, stop the feeding. The filled drum is then transferred to the cover tightening station 5, at which time the clamping jaws 8 tighten the cover onto the drum and the drum is transported away by the discharge line 7.

While the present invention has been described in detail and with reference to the accompanying drawings, it is not to be considered as limited to the scope of the invention. Various modifications and changes may be made by those skilled in the art without inventive work within the scope of the appended claims.

Claims (6)

1. The utility model provides a full-automatic filling equipment which characterized in that: the material barrel sealing device comprises a rotary table (11), wherein four clamping grooves (10) used for clamping a material barrel are formed in the rotary table (11), the corresponding sections of the clamping grooves (10) are a feeding section (2), a cap screwing section (3), a filling section (4) and a cap tightening section (5) in sequence, the feeding section (2) is provided with an inductor used for inducing whether the material is in place, a clamping jaw (8) used for screwing a cap is arranged above the cap screwing section (3), the clamping jaw (8) can be transferred to the cap tightening section (5) from the cap screwing section (3), a feeding hole is formed above the filling section (4), a high-efficiency air filter (9) is arranged above the rotary table (11), the inductor is in communication connection with the rotary table (11) through a controller, and a supporting seat is arranged at the bottom of the rotary table (11); the feeding working section (2), the cap screwing working section (3), the filling working section (4) and the cap tightening working section (5) are distributed in a circular shape at equal intervals along the turntable (11).

2. The fully automatic filling apparatus according to claim 1, wherein: the feed inlet sets up in storage tank bottoms portion, the feed inlet is provided with the solenoid valve.

3. The fully automatic filling apparatus according to claim 2, wherein: and a weight sensor is arranged below the clamping groove (10) in the filling working section (4), and the weight sensor is in communication connection with the electromagnetic valve.

4. The fully automatic filling apparatus according to claim 1, wherein: the feeding working section (2) is connected with the feeding assembly line (1), and the cover tightening working section (5) is connected with the discharging assembly line (7).

5. The fully automatic filling apparatus according to claim 1, wherein: the inductor is a weight inductor and is arranged below the clamping groove (10) of the feeding working section (2).

6. The fully automatic filling apparatus according to claim 1, wherein: the middle part of the rotary table (11) is provided with a blank cover parking part (6).

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