CN218635070U - Accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture - Google Patents
Accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture Download PDFInfo
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- CN218635070U CN218635070U CN202223162902.4U CN202223162902U CN218635070U CN 218635070 U CN218635070 U CN 218635070U CN 202223162902 U CN202223162902 U CN 202223162902U CN 218635070 U CN218635070 U CN 218635070U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
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Abstract
The utility model discloses an accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture, include: the bait feeding device comprises a material tower, a Z-shaped bait lifting device positioned on one side of the material tower and a spiral conveying device positioned on the other side of the material tower; the track system comprises annular I-shaped steel tracks and a walking platform, wherein the annular I-shaped steel tracks are positioned above the culture ponds, and the walking platform moves along the annular I-shaped steel tracks; the accurate bait casting device comprises a first-stage bin and a second-stage bin which are arranged below the walking platform through a rack, wherein the second-stage bin is positioned below the first-stage bin; the bottom of one-level feed bin is equipped with the one-level weighing sensor that is used for weighing to the inside bait of one-level feed bin, and the bottom of second grade feed bin is equipped with the second grade weighing sensor that is used for weighing to the inside bait of second grade feed bin. The utility model discloses utilize two-stage unloading mode to realize the continuous accurate feeding of aquatic products bait, improve the efficiency of throwing something and feeding of bait, reduce the waste of bait, be applicable to batch production aquaculture.
Description
Technical Field
The utility model relates to an aquaculture's technical field especially relates to an accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture.
Background
China is the first major aquaculture country in the world, according to the data of the national statistical bureau, the aquaculture yield of the aquatic products in 2015 is 4937.90 ten thousand tons, the aquaculture yield of the aquatic products in 2020 is 5224.20 thousand tons, and the aquaculture scale is improved year by year. The aquaculture modes in China mainly comprise pond culture, net cage culture and industrial culture, wherein the pond culture and the net cage culture are two most widely applied culture modes, and the existing bait casting machine is mainly developed aiming at the pond culture mode and the net cage culture mode at present, but the automation degree of the bait casting machine is low, and the bait casting machine is not suitable for the high-density and intensive industrial culture mode.
At present, aiming at the problems that the bait feeding link of the industrial aquaculture is mainly carried out in a manual feeding mode, the labor intensity of manual feeding is high, the feeding efficiency is low and the like, in addition, a fixed bait feeding device is partially adopted, the mode has higher cost, and the bait still needs to be added manually; the development trend of future industrial aquaculture is an intelligent and unmanned mode.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of prior art, the utility model aims to solve the technical problem that a rail mounted two-stage unloading is accurate to be fed device suitable for batch production aquaculture utilizes the walking platform to drive the device of feeding along annular I-steel track removal, utilizes the continuous accurate feeding that two-stage unloading mode realized aquatic feeds, can improve the efficiency of throwing something and feeding of bait, reduces the waste of bait, is applicable to batch production aquaculture.
In order to achieve the above object, the utility model provides an accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture, include: the bait feeding device comprises a material tower, a Z-shaped bait lifting device and a spiral conveying device, wherein the Z-shaped bait lifting device is positioned on one side of the material tower, and the spiral conveying device is positioned on the other side of the material tower; the track system comprises annular I-shaped steel tracks positioned above the culture ponds and a traveling platform moving along the annular I-shaped steel tracks; the accurate bait casting device comprises a primary bin and a secondary bin which are arranged below the walking platform through a rack, wherein the secondary bin is positioned below the primary bin; the bottoms of the first-stage bin and the second-stage bin are respectively provided with a first-stage spiral feeder and a second-stage spiral feeder; the bottom of one-level feed bin is equipped with the one-level weighing sensor that is used for weighing to the inside bait of one-level feed bin, the bottom of second grade feed bin is equipped with the second grade weighing sensor that is used for weighing to the inside bait of second grade feed bin.
Preferably, the volume of the first-level bin is larger than that of the second-level bin, a first-level bin support for supporting the first-level bin is connected to the periphery of the first-level bin, and the bottom of the first-level bin support is connected with the first-level weighing sensor through a first-level sensor cushion block; the bottom of the secondary spiral feeder is connected with the secondary weighing sensor through a secondary spiral supporting plate.
Further, the primary spiral feeder comprises a primary spiral roller and a primary discharging motor which drives the primary spiral roller to work through a primary coupling; the secondary spiral feeder comprises a secondary spiral roller and a secondary discharging motor which drives the secondary spiral roller to work through a secondary coupling.
Furthermore, the walking platform is provided with a walking wheel walking on the annular I-shaped steel track and a walking platform motor driving the walking wheel to move.
Preferably, a positioning sensor is arranged on the walking platform and used for positioning the walking platform to a bait casting position above the culture pond.
Further, the spiral conveying device comprises a spiral pipe which is connected with the material tower and is obliquely arranged, and a spiral motor which is used for putting the feed in the material tower into the first-level storage bin is installed on the spiral pipe.
Additionally, the utility model discloses a control method suitable for accurate bait casting device of rail mounted two-stage unloading of batch production aquaculture does: firstly, setting feeding parameters of a culture pond in a control system of a feeding device according to feeding requirements; the control system of the bait casting device calculates the weight of the bait to be loaded according to the set bait casting parameters, sends the weight of the bait to the bait feeding device, and controls the accurate bait casting device to move to a feeding position under the driving of the walking platform; the feed bin is controlled by the bait feeding device to work with the Z-shaped bait lifting device in a coordinated manner, and the bait in the feed tower is conveyed to the first-stage feed bin of the accurate bait casting device; after a first-stage storage bin of the accurate bait casting device is filled with a set bait weight, the walking platform drives the accurate bait casting device to leave a loading position, the accurate bait casting device moves along an annular I-shaped steel rail and stops moving when reaching a bait casting point, a control system controls a first-stage spiral feeder to work according to a signal fed back by a first-stage weighing sensor, and the bait in the first-stage storage bin falls to a second-stage storage bin according to bait casting parameters; the control system controls the work of the secondary spiral feeder according to the signals fed back by the secondary weighing sensor, and all baits in the secondary feed bin are put into the culture pond; after the bait feeding is finished, the walking platform works to drive the accurate bait feeding device to move to the next bait feeding point to start the bait feeding; and after all the baits in the accurate bait casting device are fed, the walking platform drives the accurate bait casting device to return to the feeding position to load the baits, and the bait casting process is repeated.
Therefore, the utility model relates to an industrial aquaculture bait casting device which can automatically feed, precisely feed and centrally control, the device can realize unmanned automatic feeding in the factory culture pond, and the precise bait casting device is driven by a rail system to realize bait casting operation for all culture ponds in the factory; the large-capacity first-level storage bin can carry more baits, so that the feeding device is prevented from returning to supplement materials for multiple times, and the feeding efficiency is improved; and the second-stage storage bin can realize high-precision bait feeding. The bait feeding device has the advantages of high automation, accurate feeding and convenient control, and can effectively solve the problems of difficult bait feeding and low efficiency in industrial aquaculture.
The utility model discloses an accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture has following beneficial effect at least:
unmanned automatic feeding, accurate feeding and centralized control in the culture ponds of the factory can be realized, and the accurate bait casting device is driven by the track system to realize bait casting operation on all the culture ponds in the factory; the bait casting device is modified, the blanking mode of two symmetrically distributed bins is improved from the original common blanking mode of one bin, the large-capacity one-level bins can carry more baits, the feeding device is prevented from returning for many times to supplement the baits, and the bait casting efficiency is improved; the bait of high accuracy is thrown something and feeds to the second grade feed bin can be realized, and weighing sensor weight measurement is all used to one-level feed bin and second grade feed bin, realizes measuring the weight of the bait in the feed bin, and increases the quantity of spiral unloading ware and can effectively avoid leaking the material phenomenon. The control system is integrated on the touch screen, and centralized control can be realized. The automatic bait feeding device has the advantages of high automation, accurate feeding, convenient control, simple integral structure, convenient operation and high integration level, can effectively solve the problems of difficult bait feeding and low efficiency of industrial aquaculture, and is suitable for industrial aquaculture.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings required for the embodiment or the prior art description will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts.
FIG. 1 is an overall view of a rail-mounted two-stage baiting accurate feeding device suitable for industrial aquaculture according to the present invention;
fig. 2 is an overall view of the bait feeding device of the present invention;
FIG. 3 is a schematic structural diagram of a traveling platform of the track system of the present invention;
fig. 4 is an overall view of the precision feeding device of the present invention;
FIG. 5 is a schematic view of the structure of the precise feeding device of the present invention;
FIG. 6 is a control flow chart of the track type two-stage feeding device for industrial aquaculture.
Wherein: 1. the device comprises a culture pond, 2 a bait feeding device, 3 a precise bait feeding device, 4 an annular I-shaped steel track, 5 a sliding contact line, 6 a spiral motor, 7 a spiral pipe, 8 a lifting plate, 9 a feeding port, 10 a material tower, 11 a bracket, 12 a lifting motor, 13 a power supply, 14 a positioning sensor, 15 a current collector, 16 a coupler, 17 a wheel hub, 18 traveling wheels, 19 a connecting hole, 20 a traveling platform, 21 a traveling platform motor, 22 a casing, 23 a display screen, 24 an access door, 25 a rack, 26 a primary roller end cover, 27, a primary bin support, 28, a primary weighing sensor, 29, an upper bottom plate, 30, a secondary spiral roller, 31, a secondary roller end cover, 32, a secondary coupling, 33, a secondary spiral support plate, 34, a secondary discharging motor, 35, a blanking port, 36, a primary bin, 37, a primary discharging motor, 38, a primary coupling, 39, a primary spiral roller, 40, a primary spiral support plate, 41, a primary sensor cushion block, 42, a secondary bin, 43, an electric cabinet, 44, a secondary weighing sensor and 45, a lower bottom plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
The track type two-stage feeding device suitable for industrial aquaculture of the present invention will be described in detail with reference to fig. 1 to 6.
As shown in fig. 1-6, the utility model discloses an accurate device of feeding of rail mounted two-stage unloading suitable for batch production aquaculture includes bait loading attachment 2, track system and accurate device 3 of feeding, and wherein, bait loading attachment 2 includes material tower 10, is located the zigzag bait hoisting device of material tower 10 one side, is located the auger delivery device of material tower 10 opposite side. Bait loading attachment 2 places in the side of breeding pond 1, and Z font bait hoisting device includes pan feeding mouth 9, the lifting plate 8 of being connected with pan feeding mouth 9, installs the lifting motor 12 in lifting plate 8 bottom, and material tower 10 is supported subaerial by support 11, and wherein lifting plate 8 is arranged in promoting the fodder to material tower 10 and stores. The spiral conveying device comprises a spiral pipe 7 which is connected with the material tower 10 and is arranged obliquely, and a spiral motor 6 which is used for throwing the feed in the material tower 10 into the first-stage bin 36 is arranged on the spiral pipe 7.
The track system comprises an annular I-shaped steel track 4 positioned above the culture ponds 1, a walking platform 20 moving along the annular I-shaped steel track 4, a walking platform motor 21, a coupler 16, a hub 17, a walking wheel 18, a positioning sensor 14, a power supply 13, a current collector 15 and a connecting hole 19, wherein the walking wheel 18 is installed on the hub 17, the walking platform motor 21 drives the walking wheel 18 to walk on the annular I-shaped steel track 4 through the coupler 16, and the walking platform motor 21 and the coupler 16 are fixed on the walking platform 20. The technique that walking control of walking wheel 18 adopted is realized by prior art, the utility model discloses protect it by no means, walking of walking wheel 18 can also be controlled through other mechanisms, specifically no longer gives unnecessary details. The positioning sensor 14 is used for positioning the walking platform 20 to a feeding position above the culture pond, and the power supply 13, the current collector 15 and the trolley line 5 are used for supplying power to the walking platform motor 21 and the accurate feeding device 3. Two ends of the walking platform 20 are provided with connecting holes 19 for connecting with the frame 25.
The accurate bait casting device comprises a first-level bin 36 and a second-level bin 42 which are arranged below the walking platform 20 through a frame 25, the second-level bin 42 is arranged below the first-level bin 36, and a first-level spiral feeder and a second-level spiral feeder are respectively arranged at the bottoms of the first-level bin 36 and the second-level bin 42. The bottom of one-level feed bin 36 is equipped with one-level weighing sensor 28 that is used for weighing the inside bait of one-level feed bin, and the bottom of second grade feed bin 42 is equipped with second grade weighing sensor 44 that is used for weighing the inside bait of second grade feed bin.
The frame 25 comprises a vertical rod connected with the connecting holes 19 at the two ends of the walking platform 20, an upper bottom plate 29 and a lower bottom plate 45 which are respectively fixed on the vertical rod, and an electric cabinet 43 is fixed on the lower bottom plate 45. The primary silo 36 is larger in volume than the secondary silo 42, the primary silo 36 is mounted on the upper bottom plate 29 by the primary silo supports 27 distributed around the primary silo 36, and the secondary silo 42 is mounted on the lower bottom plate 45. Wherein, a machine shell 22 is welded between the upper bottom plate 29 and the lower bottom plate 45, an access door 24 is arranged on the machine shell 22, and a display screen 23 is arranged on the access door 24.
The primary spiral feeder comprises a primary spiral roller 39 and a primary discharging motor 37 which drives the primary spiral roller 39 to work through a primary coupling 38. The secondary spiral feeder comprises a secondary spiral roller 30 and a secondary discharging motor 34 which drives the secondary spiral roller 30 to work through a secondary coupling 32. The primary bin 36 is connected with the primary weighing sensor 28 through a primary bin support 27 and a primary sensor cushion block 41, the primary spiral roller 39 is mounted on the upper bottom plate 29 through a primary spiral support plate 40, and the primary spiral roller 39 is connected with the primary discharging motor 37 through a primary roller end cover 26 and a primary coupling 38 and used for providing feed for the secondary bin 42. The second-level storage bin 42 and the second-level spiral roller 30 are connected with the second-level weighing sensor 44 through the second-level spiral supporting plate 33, the second-level spiral roller 30 is connected with the second-level discharging motor 34 through the second-level roller end cover 31 and the second-level coupler 32, and feed in the second-level storage bin 42 is fed into the culture pond 1 through the blanking port 35.
The utility model discloses a control method of accurate bait casting device of rail mounted two-stage unloading for batch production aquaculture, its step is:
s1, after a power supply of the accurate bait casting device 3 is turned on, the control system is initialized and self-checks, functions of displaying real-time and setting bait casting parameters and the like are displayed on a feeding main interface under the condition that the system is free of faults, and a user can set bait casting parameter information of the accurate bait casting device 3 on the control system of the accurate bait casting device 3.
S1.1, setting bait casting parameters including: setting a feeding mode: fixed-point bait casting and continuous bait casting; the bait throwing amount, the bait throwing time, the bait throwing interval time, the bait throwing speed and other parameters.
S1.2, the control system detects feeding parameter information such as the number and the positions of all the culture ponds 1 needing feeding. The system calculates the total bait weight required by the feeding process of the round, and simultaneously controls the accurate feeding device 3 to move to the feeding position under the driving of the walking platform 20, before feeding, the weight of an empty bin is obtained by the first-level weighing sensor 28 below the first-level bin 36 to be used as the tare weight and reset, so that the reading of the first-level weighing sensor 28 is 0 when the empty bin is empty. After that, the screw motor 6 drives the screw conveyer to start feeding, and when the reading of the first-stage weighing sensor 28 is the set feeding amount, the screw motor 6 is closed, and the feeding process is completed.
S2, the upper material level is used as a starting point, after the first-level storage bin 36 of the accurate bait casting device 3 is filled with the set bait weight, the walking platform 20 drives the accurate bait casting device 3 to leave the feeding position, moves along the annular I-shaped steel rail 4, and then drives to the culture pond 1 to be fed according to a planned route. The system waits for the set bait casting time, when the set bait casting time is reached, the walking platform motor 21 is started, the system walks along the annular I-shaped steel rail 4, and when the system reaches the upper part of the culture pond with designated bait casting, the positioning sensor 14 receives signals of the group of culture ponds, and then the system judges whether the group of culture ponds adopt a continuous bait casting mode or a fixed-point bait casting mode.
And S3, if the group of culture ponds is in a fixed-point bait casting mode, stopping the walking platform motor 21, starting the second-stage discharging motor 34 to work, casting the baits to the culture ponds in batches, turning off the second-stage discharging motor 34 after the baits cast in the culture ponds reach a set value, restarting the walking platform motor 21, and moving the accurate bait casting device 3 to the upper side of the next culture pond along the annular I-shaped steel rail 4.
S4, if the group of culture ponds are in a continuous bait casting mode, the walking platform motor 21 does not stop, the walking platform motor is changed to walk at a low speed, meanwhile, the secondary discharging motor 34 is started, and the baits in the bins are continuously cast to the culture ponds; when the set feeding value of the culture pond is reached, the secondary discharging motor 34 is closed; at this time, the motor 21 of the walking platform accelerates and drives to the next culture pond.
S5, when the secondary weighing sensor 44 detects that the feed in the secondary bin 42 is remained to be 0 in the feeding process, the motor driving module sends a pulse to control the primary discharging motor 37 to rotate, and when the reading of the secondary weighing sensor 44 is the designed capacity value of the secondary bin, the primary discharging motor 37 is turned off to complete the feeding process of the secondary bin 42.
S6, if all baits in the primary bin 36 of the accurate bait casting device 3 are cast in the bait casting process, and the primary weighing sensor 28 detects that the weight of the baits in the primary bin 36 is 0, the bait casting action is suspended, a control system gives a signal to a motor 21 of a traveling platform, the traveling platform 20 drives the accurate bait casting device 3 to return to a bait casting position, the accurate bait casting device returns to the bait casting suspended position after the feeding operation is repeated, and the bait casting process is continued;
s7, the system controls the traveling platform 20 to drive the accurate bait casting device 3 to repeat the process until all bait casting procedures of the set culture pond are completed, the device stops after returning to the initial position until the next bait casting moment comes, and a new round of bait casting work is carried out.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can understand that the changes or substitutions obtained within the technical scope of the present invention should be covered within the scope of the present invention.
Claims (6)
1. The utility model provides an accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture, a serial communication port, includes:
the bait feeding device comprises a material tower, a Z-shaped bait lifting device and a spiral conveying device, wherein the Z-shaped bait lifting device is positioned on one side of the material tower;
the track system comprises annular I-shaped steel tracks above the culture ponds and a walking platform moving along the annular I-shaped steel tracks;
the accurate bait casting device comprises a primary storage bin and a secondary storage bin which are arranged below the walking platform through a rack, wherein the secondary storage bin is positioned below the primary storage bin; the bottoms of the first-stage bin and the second-stage bin are respectively provided with a first-stage spiral feeder and a second-stage spiral feeder; the bottom of one-level feed bin is equipped with the one-level weighing sensor who is used for weighing the inside bait of one-level feed bin, the bottom of second grade feed bin is equipped with the second grade weighing sensor who is used for weighing the inside bait of second grade feed bin.
2. The rail-mounted two-stage discharging accurate bait casting device suitable for industrial aquaculture of claim 1, wherein the volume of the primary bin is larger than that of the secondary bin, a primary bin support for supporting the primary bin is connected to the periphery of the primary bin, and the bottom of the primary bin support is connected with the primary weighing sensor through a primary sensor cushion block;
the bottom of the secondary spiral feeder is connected with the secondary weighing sensor through a secondary spiral supporting plate.
3. The track type two-stage discharging accurate bait casting device suitable for industrial aquaculture as claimed in claim 1, wherein the primary spiral feeder comprises a primary spiral roller, a primary discharging motor driving the primary spiral roller to work through a primary coupling;
the secondary spiral feeder comprises a secondary spiral roller and a secondary discharging motor which drives the secondary spiral roller to work through a secondary coupling.
4. The rail type two-stage discharging accurate bait casting device suitable for industrial aquaculture as claimed in claim 1, wherein the traveling platform is provided with traveling wheels traveling on the annular I-shaped steel rail and a traveling platform motor driving the traveling wheels to move.
5. The rail-mounted two-stage discharging accurate bait casting device suitable for industrial aquaculture of claim 1, wherein the walking platform is provided with a positioning sensor for positioning the walking platform to a bait casting position above the aquaculture pond.
6. The track type two-stage discharging accurate bait casting device suitable for industrial aquaculture as claimed in claim 1, wherein the spiral conveying device comprises an inclined spiral pipe connected with the material tower, and a spiral motor used for feeding the feed in the material tower into the primary bin is mounted on the spiral pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223162902.4U CN218635070U (en) | 2022-11-28 | 2022-11-28 | Accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223162902.4U CN218635070U (en) | 2022-11-28 | 2022-11-28 | Accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture |
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| CN218635070U true CN218635070U (en) | 2023-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202223162902.4U Active CN218635070U (en) | 2022-11-28 | 2022-11-28 | Accurate bait casting device of rail mounted two-stage unloading suitable for batch production aquaculture |
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| CN (1) | CN218635070U (en) |
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- 2022-11-28 CN CN202223162902.4U patent/CN218635070U/en active Active
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