CN218632761U - Semi-automatic assembly machine for high-voltage terminal - Google Patents
Semi-automatic assembly machine for high-voltage terminal Download PDFInfo
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- CN218632761U CN218632761U CN202222961275.4U CN202222961275U CN218632761U CN 218632761 U CN218632761 U CN 218632761U CN 202222961275 U CN202222961275 U CN 202222961275U CN 218632761 U CN218632761 U CN 218632761U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model discloses a semi-automatic assembly machine of high-voltage terminal. The technical scheme adopted comprises the following steps: the female terminal conveying mechanism comprises a female terminal conveying channel arranged horizontally, a female terminal feeding channel vertically arranged at the starting end of the female terminal conveying channel, a female terminal pushing rod horizontally arranged at the starting end of the female terminal conveying channel and a first linear air cylinder connected to the female terminal pushing rod, wherein a clamping groove and a positioning groove are formed in the tail end of the female terminal conveying channel; the middle positioning mechanism comprises a first positioning rod inserted in the positioning groove and a second linear cylinder connected to the first positioning rod; the terminal inner core conveying mechanism comprises a terminal inner core conveying channel connected to the tail end of the female terminal conveying channel and a terminal inner core feeding channel vertically arranged at the upper end of the terminal inner core conveying channel.
Description
Technical Field
The utility model relates to an automatic kludge of wire holder.
Background
The high-voltage terminal is mainly used for connecting a route of a new energy automobile and is used for transmitting high-voltage current (rated current: 250A, rated voltage: 800V). The plug-in type high-voltage terminal is a wiring terminal newly developed by the applicant and comprises a conductive female terminal and a wavy terminal inner core arranged in the conductive female terminal. And after the conductive row-type female terminal and the wavy terminal inner core are respectively integrally punched, finally, the wavy terminal inner core is installed in the conductive row-type female terminal. The assembly of the traditional female terminal and the terminal inner core is usually completed manually, and after the assembly is completed, the female terminal and the terminal inner core are detected manually to judge whether to be conducted or not. Has the defects of low working efficiency and high cost. In order to improve the production efficiency and reduce the cost, the automatic machine or the semi-automatic machine is adopted to replace the manual work for assembly, which is an inevitable trend in the current development.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a semi-automatic assembly machine of high voltage terminal.
In order to solve the above problem, the utility model discloses a technical scheme include:
the female terminal conveying mechanism comprises a female terminal conveying channel arranged horizontally, a female terminal feeding channel vertically arranged at the starting end of the female terminal conveying channel, a female terminal pushing rod horizontally arranged at the starting end of the female terminal conveying channel and a first linear air cylinder connected to the female terminal pushing rod, wherein a clamping groove and a positioning groove are formed in the tail end of the female terminal conveying channel;
the middle positioning mechanism comprises a first positioning rod inserted in the positioning groove and a second linear cylinder connected to the first positioning rod;
the terminal inner core conveying mechanism comprises a terminal inner core conveying channel connected to the tail end of the female terminal conveying channel, a terminal inner core feeding channel vertically arranged at the upper end of the terminal inner core conveying channel, a terminal inner core pushing rod horizontally arranged at the starting end of the female terminal conveying channel and a third linear air cylinder connected to the terminal inner core pushing rod;
the detection device is arranged on one side of the middle positioning mechanism and comprises a detection seat, a sliding detection block which is arranged on one side of the detection seat in a sliding manner, two test probes which are arranged on the sliding detection block and a fourth linear cylinder which is connected with the sliding detection block, wherein one test probe is contacted with the conductive row-type female terminal, and the other test probe passes through a test hole of the conductive row-type female terminal and is contacted with a terminal inner core;
the workpiece taking device comprises a first pneumatic clamping finger and a second pneumatic clamping finger which are arranged on an XY-axis guide rail side by side, the first pneumatic clamping finger is used for clamping a high-voltage terminal at the tail end of the female terminal conveying channel and placing the high-voltage terminal in the detection seat, and the second pneumatic clamping finger is used for clamping the high-voltage terminal in the detection seat.
The semi-automatic assembly machine of high voltage terminal, its characterized in that: the front end of the first locating rod is provided with a telescopic pressing block, and the rear end of the telescopic pressing block is provided with a first spring.
The semi-automatic assembly machine of high voltage terminal, its characterized in that: the upper end of the first positioning rod is provided with a positioning plate.
The semi-automatic assembly machine of high voltage terminal, its characterized in that: the detection device is characterized in that a movable workpiece recovery trough and a fifth linear cylinder connected to one side of the workpiece recovery trough are arranged on one side of the detection device, and the workpiece recovery trough comprises a qualified workpiece channel and an unqualified workpiece channel.
The semi-automatic assembly machine of high voltage terminal, its characterized in that: and a storage box is arranged below a defective workpiece channel of the workpiece recovery trough.
The semi-automatic assembly machine of high voltage terminal, its characterized in that: and a second positioning column is arranged between two corresponding test probes on one side of the sliding detection block, and a second spring is arranged on the second positioning column.
The semi-automatic assembly machine of high voltage terminal, its characterized in that: the female terminal conveying mechanism, the middle positioning mechanism, the terminal inner core conveying mechanism, the detection device and the workpiece taking device are all arranged on the workbench.
The semi-automatic assembly machine of high voltage terminal, its characterized in that: and a third material tray is arranged below a qualified product workpiece channel corresponding to the workpiece recovery trough.
The utility model discloses a semi-automatic assembly machine of high-pressure terminal advantage as follows: 1. the assembly and the detection are completed at the same time, so that the efficiency is higher; 2. automatic assembly is adopted, one hand of an operator puts the conductive row type female terminal into the female terminal conveying channel, the other hand puts the terminal inner core into the inner core conveying channel, and the operation is simple and convenient, and the efficiency is very high; 3. the whole structure is simple and the stability is good.
The present invention will be further explained with reference to the drawings.
Drawings
Fig. 1 is a schematic structural view of the high-voltage terminal semi-automatic assembling machine of the present invention;
fig. 2 is a schematic front partial structure diagram of the high-voltage terminal semi-automatic assembling machine of the present invention;
fig. 3 is a schematic view of a back partial structure of the high-voltage terminal semi-automatic assembling machine of the present invention;
fig. 4 is a schematic structural view of the female terminal conveying mechanism of the present invention;
FIG. 5 is a schematic structural view of the intermediate positioning mechanism of the present invention;
fig. 6 is a cross-sectional view of the intermediate positioning mechanism of the present invention;
fig. 7 is a schematic structural view of the terminal core conveying mechanism of the present invention;
fig. 8 is a schematic structural diagram of the detection device of the present invention;
FIG. 9 is a schematic structural view of the workpiece removing device of the present invention;
fig. 10 is a schematic structural view of the workpiece recovery chute of the present invention;
fig. 11 is a schematic structural view of the high-voltage terminal of the present invention.
Detailed Description
Referring to fig. 1-11, the utility model discloses a semi-automatic assembly machine of high voltage terminal for assemble high voltage terminal 1, high voltage terminal 1 is including electrically conductive row formula female terminal 2 and install terminal inner core 3 in the electrically conductive row formula female terminal 2. The assembly machine comprises: the device comprises a female terminal conveying mechanism 4, an intermediate positioning mechanism 5, a terminal core conveying mechanism 6, a detection device 7 and a workpiece taking device 8. Female terminal transport mechanism 4 includes female terminal conveying passageway 9, female terminal feedstock channel 10, female terminal push rod 11 and the first straight line cylinder 12 of horizontal setting.
Female terminal feedstock channel 10 set up perpendicularly in female terminal transfer passage 9 initiating terminal, the operator will electrically conductive row formula female terminal 2 stacks to in the female terminal feedstock channel 10, the power that self gravity and the operator that electrically conductive row formula female terminal 2 was based on exert pressure can fall into in the female terminal transfer passage 9. The female terminal pushing rod 11 is horizontally arranged at the starting end of the female terminal conveying channel 9 and inserted into the female terminal conveying channel 9. The first linear cylinder 12 is connected to the end of the female terminal pushing rod 11 and used for driving the female terminal pushing rod 11 to slide. The female terminal transfer passage 9 is provided at its distal end with a holding groove 13 and a positioning groove 14. When the high-voltage terminal 1 is pushed to the tail end of the female terminal conveying channel 9 by the female terminal pushing rod 11, the socket part at the front end of the conductive row type female terminal 2 is arranged at the positioning groove 14, and the welding part at the rear end of the conductive row type female terminal is arranged at the clamping groove 13, so that the conductive row type female terminal can be positioned and clamped by a subsequent station. The shapes of the female terminal conveying channel 9 and the female terminal feeding channel 10 are matched with the conductive row-type female terminals 2, so that the conductive row-type female terminals 2 can stably pass through.
The terminal core conveying mechanism 6 comprises a terminal core conveying channel 17 connected to the tail end of the female terminal conveying channel 9, a terminal core feeding channel 18 vertically arranged at the upper end of the female terminal conveying channel 9, a terminal core pushing rod 19 horizontally arranged at the starting end of the female terminal conveying channel 9 and a third linear cylinder 20 connected to the terminal core pushing rod 19. The terminal core 3 is stacked by an operator into the terminal core feed passage 18, and the terminal core 3 is allowed to fall into the terminal core transfer passage 17 by its own weight and the force applied by the operator. Through third straight line cylinder 20 drives terminal inner core push rod 19 slides in female terminal transfer passage 9, is pushed to female terminal transfer passage 9 end when electrically conductive row formula female terminal 2, and by after middle positioning mechanism 5 fixes a position, terminal inner core push rod 19 with the terminal inner core 3 propelling movement in the terminal inner core feed passage 18 to electrically conductive row formula female terminal 2 inner chamber, accomplish the assembly.
The detection device 7 is disposed on one side of the middle positioning mechanism 5, and includes a detection seat 21, a sliding detection block 22 slidably disposed on one side of the detection seat 21, two test probes 23 disposed on the sliding detection block 22, and a fourth linear cylinder 24 connected to the sliding detection block 22. One of the test probes 23 is in contact with the conductive row-type female terminal 2, the other test probe 23 passes through a test hole 25 of the conductive row-type female terminal 2 to be in contact with the terminal inner core 3, and the rear ends of the two test probes 23 are connected with a detection machine through a lead. And a positioning cavity 43 matched with the high-voltage terminal 1 is arranged on the detection seat 21. After the high-voltage terminal 1 is assembled, the high-voltage terminal 1 is clamped into the positioning cavity of the detection seat 21 through the workpiece taking device 8, the sliding detection block 22 is driven by the fourth linear cylinder 24 to slide forwards, one of the test probes 23 is in contact with the conductive row-type female terminal 2, and the other test probe 23 penetrates through the test hole 25 of the conductive row-type female terminal 2 to be in contact with the terminal inner core 3. When two of the test probes 23 form a passage, the inspection machine determines that the product is acceptable.
The workpiece taking device 8 comprises a first pneumatic clamping finger 28 and a second pneumatic clamping finger 29 which are arranged on an XY-axis guide rail 27 side by side, and the interval between the first pneumatic clamping finger 28 and the second pneumatic clamping finger 29 is the same as the interval between the female terminal conveying channel 9 and the detection seat 21. The first pneumatic clamping fingers 28 pass through the clamping grooves 13 of the female terminal conveying channel 9 to clamp the tail parts of the high-voltage terminals 1 and place the high-voltage terminals 1 in the detection seat 21, and the second pneumatic clamping fingers 29 are used for clamping the high-voltage terminals 1 in the detection seat 21 and placing the high-voltage terminals in the workpiece recovery trough 33.
Note: the control system unit 44 performs sequential logic control on the devices to realize coordination work among the devices, and the control system unit 44 is a known technology and is not described herein again.
Preferably, the front end of the first positioning rod 15 is provided with a telescopic pressing block 30, the rear end of the telescopic pressing block 30 is provided with a first spring 31, and the high-voltage terminal 1 is positioned through the combined action of the telescopic pressing block 30 and the first spring 31. Since the telescopic pressing block 30 has a buffering effect, deformation of the high voltage terminal 1 due to excessive pressing can be prevented.
Preferably, the upper end of the first positioning rod 15 is provided with a positioning plate 32, and when the telescopic pressing block 30 of the first positioning rod 15 abuts against the side surface of the high-voltage terminal 1, the positioning plate 32 is positioned at the top of the high-voltage terminal 1, so that the positioning plate can be more stably held at the end of the female terminal conveying channel 9.
Preferably, a movable workpiece recovery trough 33 and a fifth linear air cylinder 34 connected to one side of the workpiece recovery trough 33 are provided at one side of the detection device 7. The workpiece recovery bin 33 includes a non-defective workpiece channel 35 and a defective workpiece channel 36. Under a normal state, the workpiece taking device 8 directly puts qualified workpieces into the qualified workpiece channel 35 of the workpiece recovery trough 33; when the workpiece is determined as a defective product, the fifth linear air cylinder 34 drives the workpiece recovery trough 33 to slide forward, and the workpiece taking device 8 puts the defective product workpiece into the defective product workpiece channel 36 of the workpiece recovery trough 33. So as to realize the automatic separation of qualified products and unqualified products.
Preferably, a storage box 26 is arranged below the defective workpiece channel 36 of the workpiece recovery trough 33, so as to facilitate recovery of defective workpieces.
Preferably, a second positioning column 37 is disposed on one side of the sliding detection block 22 corresponding to the position between the two test probes 23, a second spring 38 is disposed on the second positioning column 37, and after the high-voltage terminal 1 is positioned by the second positioning column 37, the two test probes 23 are used to detect the high-voltage terminal 1, so as to improve the accuracy of detection.
Preferably, the terminal device further comprises a workbench 39, and the female terminal conveying mechanism 4, the intermediate positioning mechanism 5, the terminal core conveying mechanism 6, the detection device 7 and the workpiece taking device 8 are arranged on the workbench 39, so that the devices can be conveniently installed. The workstation 39 corresponds 4 one side of female terminal transport mechanism is equipped with first charging tray 40, corresponds qualified products workpiece channel 35 below that terminal inner core transport mechanism 6 was equipped with second charging tray 41, corresponds work piece recovery silo 33 is equipped with third charging tray 42 to accomodate and deposit in the work piece.
As described above, the present invention is not limited to the above embodiments, and although the present invention has been disclosed in the preferred embodiments, it is not limited to the embodiments of the present invention, and any person skilled in the art can make some changes or modifications to the equivalent embodiments without departing from the technical scope of the present invention.
Claims (8)
1. A semi-automatic assembly machine of high-voltage terminal for assemble high-voltage terminal (1), high-voltage terminal (1) including electrically conductive female terminal of formula of arranging (2) and install terminal inner core (3) in electrically conductive female terminal of formula of arranging (2), its characterized in that includes:
the female terminal conveying mechanism (4) comprises a female terminal conveying channel (9) which is horizontally arranged, a female terminal feeding channel (10) which is vertically arranged at the starting end of the female terminal conveying channel (9), a female terminal pushing rod (11) which is horizontally arranged at the starting end of the female terminal conveying channel (9) and a first linear cylinder (12) which is connected to the female terminal pushing rod (11), wherein a clamping groove (13) and a positioning groove (14) are formed in the tail end of the female terminal conveying channel (9);
the middle positioning mechanism (5) comprises a first positioning rod (15) inserted in the positioning groove (14) and a second linear cylinder (16) connected to the first positioning rod (15);
the terminal inner core conveying mechanism (6) comprises a terminal inner core conveying channel (17) connected to the tail end of the female terminal conveying channel (9), a terminal inner core feeding channel (18) vertically arranged at the upper end of the terminal inner core conveying channel (17), a terminal inner core pushing rod (19) horizontally arranged at the starting end of the female terminal conveying channel (9) and a third linear cylinder (20) connected to the terminal inner core pushing rod (19);
the detection device (7) is arranged on one side of the middle positioning mechanism (5) and comprises a detection seat (21), a sliding detection block (22) which is arranged on one side of the detection seat (21) in a sliding mode, two test probes (23) which are arranged on the sliding detection block (22) and a fourth linear cylinder (24) which is connected with the sliding detection block (22), wherein one test probe (23) is in contact with the conductive row-type female terminal (2), and the other test probe (23) penetrates through a test hole (25) of the conductive row-type female terminal (2) to be in contact with a terminal inner core (3);
the workpiece taking device (8) comprises a first pneumatic clamping finger (28) and a second pneumatic clamping finger (29) which are arranged on an XY-axis guide rail (27) side by side, the first pneumatic clamping finger (28) is used for clamping a high-voltage terminal (1) at the tail end of the female terminal conveying channel (9) and placing the high-voltage terminal into the detection seat (21), and the second pneumatic clamping finger (29) is used for clamping the high-voltage terminal (1) in the detection seat (21).
2. The high voltage terminal semi-automatic assembling machine according to claim 1, characterized in that: the front end of the first locating rod (15) is provided with a telescopic pressing block (30), and the rear end of the telescopic pressing block (30) is provided with a first spring (31).
3. The high-voltage terminal semi-automatic assembling machine according to claim 1, characterized in that: the upper end of the first positioning rod (15) is provided with a positioning plate (32).
4. The high-voltage terminal semi-automatic assembling machine according to claim 1, characterized in that: the workpiece recovery device is characterized in that a movable workpiece recovery trough (33) and a fifth linear cylinder (34) connected to one side of the workpiece recovery trough (33) are arranged on one side of the detection device (7), and the workpiece recovery trough (33) comprises a qualified workpiece channel (35) and an unqualified workpiece channel (36).
5. The high-voltage terminal semi-automatic assembling machine according to claim 4, characterized in that: a storage box (26) is arranged below a defective workpiece channel (36) of the workpiece recovery trough (33).
6. The high-voltage terminal semi-automatic assembling machine according to claim 1, characterized in that: a second positioning column (37) is arranged between two corresponding test probes (23) on one side of the sliding detection block (22), and a second spring (38) is arranged on the second positioning column (37).
7. The high-voltage terminal semi-automatic assembling machine according to any one of claims 1 to 6, characterized in that: still include workstation (39), female terminal transport mechanism (4), middle positioning mechanism (5), terminal inner core transport mechanism (6), detection device (7) and get work piece device (8) all set up on workstation (39).
8. The high voltage terminal semi-automatic assembly machine of claim 7, wherein: the workbench (39) corresponds to one side of the female terminal conveying mechanism (4) and is provided with a first material tray (40) corresponding to the first material tray, the terminal inner core conveying mechanism (6) is provided with a second material tray (41) corresponding to the qualified product workpiece channel (35) of the workpiece recovery trough (33), and a third material tray (42) is arranged below the qualified product workpiece channel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222961275.4U CN218632761U (en) | 2022-11-08 | 2022-11-08 | Semi-automatic assembly machine for high-voltage terminal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222961275.4U CN218632761U (en) | 2022-11-08 | 2022-11-08 | Semi-automatic assembly machine for high-voltage terminal |
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Publication Number | Publication Date |
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CN218632761U true CN218632761U (en) | 2023-03-14 |
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CN202222961275.4U Active CN218632761U (en) | 2022-11-08 | 2022-11-08 | Semi-automatic assembly machine for high-voltage terminal |
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2022
- 2022-11-08 CN CN202222961275.4U patent/CN218632761U/en active Active
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