CN218621100U

CN218621100U - Equipment with rotary cleaning and electroplating functions

Info

Publication number: CN218621100U
Application number: CN202223224799.1U
Authority: CN
Inventors: 谭波; 黄海洋
Original assignee: Guangdong Jietai Ultrasonic Equipment Co ltd
Current assignee: Guangdong Jietai Ultrasonic Equipment Co ltd
Priority date: 2022-12-02
Filing date: 2022-12-02
Publication date: 2023-03-14
Anticipated expiration: 2032-12-02

Abstract

The utility model discloses an equipment with rotatory washing and electroplating function, comprising a base plate, the bottom plate leans on the upper surface fixedly connected with feeding frame on a left side, the bottom plate leans on the upper surface fixedly connected with ejection of compact frame on the right side. This kind of equipment with rotatory washing and electroplating function, through the bottom plate, the setting of electrode tip and main rotatory cutting ferrule, the hanger of taking the work piece is put into the conveyer belt on the feeding frame recess by manual work or robot, the conveyor motor begins to transmit hanger to feeding position, the independent rotary mechanism in feeding position top waits for the hanger to close rather than the coupling, rotary mechanism is independent individual, configuration buncher, pinion and gear wheel, buncher drive work piece rotates, gear shaft both ends configuration positive pole dead lever, it is stable to guarantee the circular telegram electric current among the rotatory process, through the rotatory and electroplating electrode of electrode contact mode control buncher, the work piece is rotatory effectual to contact with the noble metal in the plating solution, electroplate in no dead angle, improve plating bath purity, guarantee to electroplate the effect.

Description

Equipment with rotary cleaning and electroplating functions

Technical Field

The utility model relates to an industrial surface treatment technical field, in particular to equipment with rotatory washing and electroplating function.

Background

At present, conventional cleaning and electroplating surface treatment equipment is single in structure, important processes need manual auxiliary treatment, equipment function irregularity leads to workpiece quality irregularity of surface treatment, defect rate is high, a large amount of reworking is caused, manpower and material resources are wasted, and a subsequent production process is influenced. The electroplating workpiece is cleaned, a plurality of dead angles cannot be processed in a balanced manner, the balance can be achieved only by the aid of a rotating mechanism of equipment, meanwhile, the surface processing effect of a product is greatly influenced due to inaccurate time control, and the purpose of rapidly transferring the process can be achieved only by controlling the time for grabbing the hanger through an automatic mechanical arm.

Therefore, a structure which can automatically rotate to assist the omnibearing electroplating, reduce the manual intervention, save the production cost and improve the safety production and the automation of equipment is needed, so that the equipment with the functions of rotary cleaning and electroplating is very necessary.

SUMMERY OF THE UTILITY MODEL

The utility model mainly aims to provide an equipment with rotatory washing and electroplating function can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the equipment with the functions of rotary cleaning and electroplating comprises a bottom plate, wherein a feeding frame is fixedly connected to the upper surface of the bottom plate close to the left, a discharging frame is fixedly connected to the upper surface of the bottom plate close to the right, grooves are formed in the upper surfaces of the feeding frame and the discharging frame, a conveying belt is rotatably connected to the upper surfaces of the grooves, conveying motors are mounted on the front surfaces of the feeding frame and the discharging frame, and a rotating mechanism is movably arranged on the upper surface of the conveying belt; the rotary mechanism comprises a protection box, a speed regulation motor is installed on an inner top wall of the protection box, a pinion is fixedly connected to an output end of the speed regulation motor, a large gear is meshed with an outer surface of the pinion, a gear shaft is fixedly connected to an inner side wall of the large gear, an anode fixing rod is fixedly connected to an upper surface of the gear shaft and penetrates through the protection box, an electrode fixing rod is fixedly connected to a front surface of the protection box, an electrode tip is fixedly connected to an outer surface of the electrode fixing rod, and a main rotary clamping sleeve is fixedly connected to a lower surface of the gear shaft.

In order to make to reach the purpose of conveniently carrying out rotatory rinsing for the hanger and electroplating, as the utility model relates to an equipment with spin cleaning and electroplating function, the surface joint of main rotatory cutting ferrule has vice rotatory cutting ferrule, the lower fixed surface of vice rotatory cutting ferrule is connected with the hanger, the lower fixed surface of hanger is connected with infrared liquid level.

In order to make to reach the purpose that conveniently drives the hanger and carry out the rinsing electroplating from right side to left, as the utility model relates to an equipment with spin cleaning and electroplating function, the last fixed surface is connected with the support frame after the bottom plate leans on, the last fixed surface of support frame is connected with the crossbearer, the lower fixed surface of crossbearer is connected with the guide block, the guide way has been seted up to the lower surface of guide block, the guide block leans on the surface mounting on the right side to have the motor, the output fixedly connected with screw rod of motor.

In order to make to reach the purpose that conveniently presss from both sides the hanger height control about going on easily, as the utility model relates to an equipment with spin cleaning and electroplating function, the surface threaded connection of screw rod has the pneumatic cylinder, the lower surface swing joint of pneumatic cylinder has the pneumatic rod, the front surface fixed connection of pneumatic rod has the diaphragm, fixedly connected with anchor strut between diaphragm and the pneumatic rod, the lower fixed surface of diaphragm is connected with automatic mechanical arm.

In order to make and reach the purpose of conveniently opening and supervising rotary mechanism electric current, conduct the utility model relates to an equipment with rotatory washing and electroplating function, rotary mechanism's fixed surface is connected with the lifting hook dead lever, rotary mechanism's fixed surface is connected with the ampere meter, rotary mechanism is close to the surface rotation of ampere meter and is connected with rotary switch.

In order to make and conveniently carry out the purpose that multislot position rinsing raises the efficiency and quality, conduct the utility model relates to an equipment with spin cleaning and electroplating function, the bottom plate leans on preceding fixed surface to be connected with the backup pad, the last fixed surface of backup pad is connected with the workstation, potcher and plating bath have been seted up to the upper surface of workstation, the equal fixedly connected with flowing back solenoid valve of lower surface of potcher and plating bath.

In order to make and conveniently provide the purpose that sufficient moisture carries out the rinsing and electroplates for equipment, conduct the utility model relates to an equipment with spin cleaning and electroplating function, the support frame leans on the front surface fixedly connected with control electronic box on a left side, the support frame is close to the front surface fixedly connected with operation panel of control electronic box, the lower fixed surface of operation panel is connected with the water purification machine, the pure water reservoir has been seted up to the upper surface of operation panel.

In order to make reach and make things convenient for material loading and unloading can transit reserve purpose, conduct the utility model relates to an equipment with spin cleaning and electroplating function, the upper surface that the bottom plate leaned on the back from left to right symmetry is provided with unloading robot platform and material loading robot platform.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses in, through the bottom plate, the feeding frame, go out the work or material rest, a groove, the conveyer belt, conveying motor, rotary mechanism, the guard box, the speed governing motor, the pinion, the gear wheel, the gear shaft, the positive pole dead lever, the electrode tip, the setting of main rotatory cutting ferrule, take the hanger of work piece by artifical or the robot put into the conveyer belt on the feeding frame recess, conveying motor begins to transmit hanger to feeding position, feeding position top independent rotary mechanism waits for the hanger and closes rather than the lotus root, rotary mechanism is independent individuality, inside configuration speed governing motor, pinion and gear wheel, speed governing motor drive pinion drives the gear wheel rotation, gear shaft both ends configuration positive pole dead lever, it is stable to guarantee the circular telegram electric current among the rotation process, it is electrically conductive with electroplating electrode to control speed governing motor rotation through the electrode contact mode, the work piece is at rotatory in-process, effectual and the noble metal contact in the plating solution, no dead angle is electroplated, improve plating bath purity, guarantee to electroplate the effect.

2. The utility model discloses in, through the setting of backup pad, workstation, potcher, plating bath and flowing back solenoid valve, backup pad help fixed stay workstation, the multislot position setting of potcher and plating bath, the rotatory hanger of rinsing is electroplated many times to help, has improved the automation and the efficiency of equipment, flowing back solenoid valve control discharge waste water.

Drawings

Fig. 1 is a schematic front view of an apparatus having spin cleaning and electroplating functions according to embodiment 1 of the present invention;

FIG. 2 is a schematic view of a conveyor belt structure of an apparatus having spin cleaning and electroplating functions according to embodiment 1 of the present invention;

fig. 3 is a schematic side sectional structure view of a rotating mechanism of an apparatus having the functions of rotating cleaning and electroplating according to embodiment 1 of the present invention;

fig. 4 is a schematic structural view of a workbench of an apparatus with spin cleaning and electroplating functions according to embodiment 1 of the present invention;

fig. 5 is the utility model discloses embodiment 2 unloading robot platform and material loading robot platform structure installation sketch map.

In the figure: 1. a base plate; 2. a feeding frame; 3. a discharging frame; 4. a groove; 5. a conveyor belt; 6. a conveying motor; 7. a rotation mechanism; 701. a protection box; 702. a speed-adjustable motor; 703. a pinion gear; 704. a bull gear; 705. a gear shaft; 706. an anode fixing rod; 8. an electrode fixing rod; 9. an electrode tip; 10. a main rotary ferrule; 11. a secondary rotary cutting sleeve; 12. a hanger; 13. infrared liquid level; 14. a support frame; 15. a cross frame; 16. a guide block; 17. a guide groove; 18. a motor; 19. a screw; 20. a pneumatic cylinder; 21. a pneumatic rod; 22. a transverse plate; 23. a reinforcing rod; 24. a robot arm; 25. a hook lifting fixing rod; 26. an ammeter; 27. a rotary switch; 28. a support plate; 29. a work table; 30. a rinsing tank; 31. an electroplating bath; 32. a liquid discharge solenoid valve; 33. a control electric box; 34. an operation table; 35. a water purifier; 36. a pure water reservoir; 37. a blanking robot platform; 38. material loading robot platform.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1-4, an apparatus with rotary cleaning and electroplating functions comprises a bottom plate 1, wherein a feeding frame 2 is fixedly connected to the upper surface of the bottom plate 1 close to the left, a discharging frame 3 is fixedly connected to the upper surface of the bottom plate 1 close to the right, grooves 4 are formed in the upper surfaces of the feeding frame 2 and the discharging frame 3, a conveying belt 5 is rotatably connected to the upper surfaces of the grooves 4, conveying motors 6 are mounted on the front surfaces of the feeding frame 2 and the discharging frame 3, and a rotating mechanism 7 is movably arranged on the upper surface of the conveying belt 5;

in this embodiment, the rotating mechanism 7 includes a protection box 701, a speed regulation motor 702 is installed on an inner top wall of the protection box 701, a pinion 703 is fixedly connected to an output end of the speed regulation motor 702, a gearwheel 704 is meshed with an outer surface of the pinion 703, a gear shaft 705 is fixedly connected to an inner side wall of the gearwheel 704, an anode fixing rod 706 is fixedly connected to an upper surface of the gear shaft 705, the anode fixing rod 706 penetrates through the protection box 701, an electrode fixing rod 8 is fixedly connected to a front surface of the protection box 701, an electrode head 9 is fixedly connected to an outer surface of the electrode fixing rod 8, and a main rotating clamping sleeve 10 is fixedly connected to a lower surface of the gear shaft 705.

When the electroplating device is used, a hanger 12 with a workpiece is placed on a conveying belt 5 on a groove 4 of a feeding frame 2 manually or by a robot, a conveying motor 6 starts to convey the hanger 12 to a feeding position, an independent rotating mechanism 7 above the feeding position waits for the hanger 12 to be coupled with the feeding position, the rotating mechanism 7 is an independent individual body, a speed regulating motor 702, a pinion 703 and a bull gear 704 are arranged inside the independent rotating mechanism, the speed regulating motor 702 drives the pinion 703 to drive the bull gear 704 to rotate, anode fixing rods 706 are arranged at two ends of a gear shaft 705 to ensure that the electrifying current in the rotating process is stable, the speed regulating motor 702 is controlled to rotate and conduct electricity with an electroplating electrode in an electrode contact mode, the workpiece is effectively contacted with precious metal in electroplating liquid in the rotating process, electroplating is electroplated without dead corners, the purity of the electroplating liquid is improved, and the electroplating effect is ensured.

In this embodiment, the outer surface of the main rotating cutting sleeve 10 is clamped with an auxiliary rotating cutting sleeve 11, the lower surface of the auxiliary rotating cutting sleeve 11 is fixedly connected with a hanger 12, and the lower surface of the hanger 12 is fixedly connected with an infrared liquid level 13.

When the hanging tool is used specifically, the auxiliary rotating cutting sleeve 11 can help the hanging tool 12 to be clamped on the main rotating cutting sleeve 10, and the infrared liquid level 13 below the hanging tool 12 helps to sense the liquid position height.

In this embodiment, a supporting frame 14 is fixedly connected to the upper surface of the bottom plate 1, a cross frame 15 is fixedly connected to the upper surface of the supporting frame 14, a guide block 16 is fixedly connected to the lower surface of the cross frame 15, a guide groove 17 is formed in the lower surface of the guide block 16, a motor 18 is mounted on the outer surface of the guide block 16 close to the right, and a screw 19 is fixedly connected to the output end of the motor 18.

In specific use, the support frame 14 helps to fix the support cross frame 15, the guide groove 17 on the guide block 16 provides a left-right moving direction for the hanging tool 12, and the motor 18 and the screw rod 19 cooperate to help to provide driving force.

In this embodiment, a pneumatic cylinder 20 is connected to the outer surface of the screw rod 19 through a screw thread, a pneumatic rod 21 is movably connected to the lower surface of the pneumatic cylinder 20, a transverse plate 22 is fixedly connected to the front surface of the pneumatic rod 21, a reinforcing rod 23 is fixedly connected between the transverse plate 22 and the pneumatic rod 21, and an automatic robot 24 is fixedly connected to the lower surface of the transverse plate 22.

When the automatic horizontal plate rinsing machine is used specifically, the pneumatic rod 21 is adjusted up and down under the action of the pneumatic cylinder 20 to drive the automatic mechanical arm 24 on the horizontal plate 22 to adjust the height up and down, so that the automatic mechanical arm can be conveniently immersed in liquid for rinsing or electroplating, and the firmness of the horizontal plate 22 is improved by the reinforcing rod 23.

In the present embodiment, a hook fixing lever 25 is fixedly connected to an outer surface of the rotation mechanism 7, an ammeter 26 is fixedly connected to a front surface of the rotation mechanism 7, and a rotary switch 27 is rotatably connected to an outer surface of the rotation mechanism 7 near the ammeter 26.

In particular, during use, a lifting hook fixing rod 25 on the rotating mechanism 7 facilitates lifting of the rotating mechanism 7 by the robot arm 24, an ammeter 26 helps to monitor current safety of internal components of the rotating mechanism 7, and a rotary switch 27 helps to control starting and closing.

In this embodiment, a support plate 28 is fixedly connected to the upper surface of the bottom plate 1 near the front, a table 29 is fixedly connected to the upper surface of the support plate 28, a rinsing tank 30 and a plating tank 31 are opened on the upper surface of the table 29, and a liquid discharge solenoid valve 32 is fixedly connected to the lower surfaces of the rinsing tank 30 and the plating tank 31.

When the rotary rinsing hanging tool is used specifically, the supporting plate 28 helps to fixedly support the workbench 29, the rinsing tank 30 and the electroplating tank 31, so that the rotary rinsing hanging tool 12 can be electroplated for multiple times, the automation and the efficiency of the rotary rinsing hanging tool are improved, and the liquid discharge electromagnetic valve 32 controls the discharge of waste water.

In this embodiment, a control electric box 33 is fixedly connected to the front surface of the support frame 14 near the left, an operation table 34 is fixedly connected to the front surface of the support frame 14 near the control electric box 33, a water purifier 35 is fixedly connected to the lower surface of the operation table 34, and a pure water reservoir 36 is opened on the upper surface of the operation table 34.

During the specific use, control electronic box 33 helps controlling the circuit of whole equipment, and water purification machine 35 helps the equipment to store and produce more pure water and be used for electroplating and rinsing, and pure water reservoir 36 helps the transition to store and receive pure water and be used for electroplating the rinsing.

The working principle is as follows: a hanger 12 with a workpiece is manually or robotically placed on a conveyor belt 5 on a groove 4 of a feeding frame 2, a conveying motor 6 starts to transmit the hanger 12 to a feeding position, an independent rotating mechanism 7 above the feeding position waits for the hanger 12 to be coupled with the feeding position, an auxiliary rotating cutting sleeve 11 can help the hanger 12 to be clamped on a main rotating cutting sleeve 10, an infrared liquid level 13 below the hanger 12 helps to sense the liquid position height, the rotating mechanism 7 is an independent individual, a speed regulating motor 702, a pinion 703 and a bull gear 704 are arranged inside the independent rotating cutting sleeve, the speed regulating motor 702 drives the pinion 703 to drive the bull gear 704 to rotate, anode fixing rods 706 are arranged at two ends of a gear shaft 705 to ensure stable electrifying current in the rotating process, the speed regulating motor 702 is controlled to rotate in an electrode contact mode to be conductive with an electroplating electrode, the workpiece is effectively contacted with precious metal in the electroplating solution in the rotating process, and electroplating is carried out without dead angles, the purity of plating solution is improved, the electroplating effect is ensured, the matching of the motor 18 and the screw rod 19 helps to provide driving force, the pneumatic cylinder 20 is driven to move left and right, the pneumatic cylinder 20 enables the pneumatic rod 21 to be adjusted up and down under the action of the pneumatic cylinder 20, the automatic mechanical arm 24 on the transverse plate 22 is driven to be adjusted in height up and down, the immersion in liquid is facilitated, the firmness of the transverse plate 22 is improved by the reinforcing rod 23, the supporting plate 28 helps to fix the supporting workbench 29, the multi-groove arrangement of the rinsing groove 30 and the electroplating groove 31 helps to carry out electroplating rinsing on the rotary hanger 12 for multiple times, the automation and the efficiency of the equipment are improved, the liquid drainage electromagnetic valve 32 controls the discharged wastewater, the rotary hanger 12 is grabbed to a rear-section cleaning treatment groove by the automatic mechanical arm 24 to be rinsed after electroplating is finished, the rotary hanger 12 is discharged after wind cutting and dehydration through the multi-groove rinsing, the automatic mechanical arm 24 places the rotary hanger 12 on the discharge frame 3, the rotating mechanism 7 and the hanger 12 are separated through a positioning sensor, the hanger 12 is conveyed to a discharge port to wait for manual or robot material taking, and the rotating mechanism 7 is extracted to a feeding position by the automatic mechanical arm 24 to wait for the next hanger 12 to couple the rotating mechanism.

Example 2

As shown in fig. 5, the distinguishing features of this embodiment that distinguish embodiment 1 are: the upper surface of the bottom plate 1 at the back is symmetrically provided with a blanking robot platform 37 and a loading robot platform 38 from left to right.

When the electroplating rinsing device is used specifically, the blanking robot platform 37 can be used for temporarily intensively placing and storing the electroplated and rinsed workpieces on the upper surface, so that centralized processing is convenient, and the feeding robot platform 38 is used for helping to place a plurality of workpiece hangers 12 to wait for electroplating rinsing.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, and it should be understood by those skilled in the art that the present invention is not limited by the above embodiments, but only by the description of the above embodiments and the description, without departing from the spirit and scope of the present invention, the present invention can also have various changes and modifications, and these changes and modifications all fall within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an equipment with spin cleaning and electroplate function, includes bottom plate (1), its characterized in that: the feeding device is characterized in that a feeding frame (2) is fixedly connected to the upper surface, close to the left, of the bottom plate (1), a discharging frame (3) is fixedly connected to the upper surface, close to the right, of the bottom plate (1), grooves (4) are formed in the upper surfaces of the feeding frame (2) and the discharging frame (3), a conveying belt (5) is rotatably connected to the upper surface of each groove (4), conveying motors (6) are mounted on the front surfaces of the feeding frame (2) and the discharging frame (3), and a rotating mechanism (7) is movably placed on the upper surface of each conveying belt (5);

rotary mechanism (7) are including guard box (701), speed governing motor (702) are installed to the interior roof of guard box (701), output fixedly connected with pinion (703) of speed governing motor (702), the surface engagement of pinion (703) has gear wheel (704), the inside wall fixed connection of gear wheel (704) has gear shaft (705), the last fixed surface of gear shaft (705) is connected with anode fixing rod (706), anode fixing rod (706) runs through guard box (701), the preceding fixed surface of guard box (701) is connected with electrode fixing rod (8), the outer fixed surface of electrode fixing rod (8) is connected with electrode tip (9), the lower fixed surface of gear shaft (705) is connected with main rotatory cutting ferrule (10).

2. The apparatus of claim 1, wherein the spin rinse and the electroplate apparatus further comprises: the outer surface of the main rotating clamping sleeve (10) is clamped with an auxiliary rotating clamping sleeve (11), the lower surface of the auxiliary rotating clamping sleeve (11) is fixedly connected with a hanging tool (12), and the lower surface of the hanging tool (12) is fixedly connected with an infrared liquid level (13).

3. The spin rinse and rinse apparatus as recited in claim 1, further comprising: last fixed surface that bottom plate (1) leaned on the back is connected with support frame (14), the last fixed surface of support frame (14) is connected with crossbearer (15), the lower fixed surface of crossbearer (15) is connected with guide block (16), guide way (17) have been seted up to the lower surface of guide block (16), guide block (16) lean on the outer surface mounting on the right side to have motor (18), the output fixedly connected with screw rod (19) of motor (18).

4. The apparatus of claim 3, wherein the spin rinse and the electroplate apparatus further comprises: the surface threaded connection of screw rod (19) has pneumatic cylinder (20), the lower surface swing joint of pneumatic cylinder (20) has pneumatic rod (21), the front surface fixed connection of pneumatic rod (21) has diaphragm (22), fixedly connected with anchor strut (23) between diaphragm (22) and pneumatic rod (21), the lower fixed connection of diaphragm (22) has automatic mechanical arm (24).

5. The apparatus of claim 1, wherein the spin rinse and the electroplate apparatus further comprises: the outer surface of the rotating mechanism (7) is fixedly connected with a lifting hook fixing rod (25), the front surface of the rotating mechanism (7) is fixedly connected with an ammeter (26), and the outer surface of the rotating mechanism (7) close to the ammeter (26) is rotatably connected with a rotary switch (27).

6. The spin rinse and rinse apparatus as recited in claim 1, further comprising: the upper surface of the bottom plate (1) close to the front is fixedly connected with a supporting plate (28), the upper surface of the supporting plate (28) is fixedly connected with a workbench (29), the upper surface of the workbench (29) is provided with a rinsing groove (30) and an electroplating bath (31), and the lower surfaces of the rinsing groove (30) and the electroplating bath (31) are fixedly connected with a liquid drainage electromagnetic valve (32).

7. The apparatus of claim 3, wherein the spin rinse and the electroplate apparatus further comprises: the utility model discloses a water purification device, including support frame (14), support frame (14) are close to the front surface fixed connection who controls electronic box (33) on a left side and are connected with control electronic box (33), support frame (14) are close to the front surface fixed connection who controls electronic box (33) and are connected with operation panel (34), the lower fixed surface of operation panel (34) is connected with water purification machine (35), pure water reservoir (36) have been seted up to the upper surface of operation panel (34).

8. The apparatus of claim 1, wherein the spin rinse and the electroplate apparatus further comprises: the upper surface of the bottom plate (1) close to the back is symmetrically provided with a blanking robot platform (37) and a feeding robot platform (38) from left to right.