CN218612429U - Automatic welding device for V400 core inserting sleeve - Google Patents

Automatic welding device for V400 core inserting sleeve Download PDF

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Publication number
CN218612429U
CN218612429U CN202222986505.2U CN202222986505U CN218612429U CN 218612429 U CN218612429 U CN 218612429U CN 202222986505 U CN202222986505 U CN 202222986505U CN 218612429 U CN218612429 U CN 218612429U
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China
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shell
welding
sleeve
assembly
fixed
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Active
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CN202222986505.2U
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Chinese (zh)
Inventor
淳忠
张志博
王刚
胡庆伦
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Sunstar Communication Technology Co ltd
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Sunstar Communication Technology Co ltd
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Abstract

The utility model discloses a V400 core insert cover automatic weld's device, including table surface and feed mechanism, unloading mechanism, manipulator mechanism, camera mechanism and the carousel mechanism of setting on table surface. Compared with the prior art, the utility model discloses an actively the effect is: compared with the existing manual welding, 6 workers are needed under the same output and the same time, the equipment only needs 2 workers to operate, and 4 workers are saved; compared with manual welding, the manual efficiency is 20 seconds per particle, the equipment efficiency is 7 seconds per particle, and the efficiency is improved by 285%; compare with manual welding, the equipment not only replaces human cost, efficiency, still improves the yield, and unloading in the equipment adoption is automatic, camera image identification, and the precision is high, and good reproducibility, the yield promotes to be showing.

Description

Automatic welding device for V400 plug bush
Technical Field
The utility model relates to a V400 lock pin cover automatic weld's device.
Background
In the optical communication industry, a device is provided with a raw material called a shell in a material preparation stage, which is equivalent to the 'body' of a person, and various other products such as a filter, an isolator, a core inserting sleeve and the like can be assembled on the shell, wherein the core inserting sleeve can be welded in the shell, and the process is that after the core inserting sleeve is placed in a hole position fixed on the shell, nine points are welded in three directions on a surface contact part, so that the welding integrity is ensured; at present, the process adopts manual welding, a shell is manually fed, the direction of a ferrule sleeve is manually fed, the ferrule sleeve is inserted into the shell and then welded, as three groups of welding guns are adopted, the welding is performed by rotating 15 degrees once and then welding is performed, the welding is performed by rotating 30 degrees in the reverse direction, nine welding spots are formed in the three directions, and a product is taken out after the welding is completed; problems with manual welding: the manual feeding and discharging is troublesome and slow, and the efficiency is low; the angle of the insertion core sleeve put into the shell is identified by human eyes, so that the putting angle has personal errors; during welding, each welding needs manual confirmation, so that missing welding or excessive welding can be caused, and the stability is poor. In conclusion, there is a need to develop an automatic ferrule sleeve welding device which has high efficiency, stable welding, convenient feeding and discharging and can automatically identify the angle of the ferrule sleeve.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a V400 core insert cover automatic weld's device.
The utility model adopts the technical proposal that: the utility model provides a V400 core insert cover automatic weld's device, includes table surface and feed mechanism, unloading mechanism, manipulator mechanism, camera mechanism and the carousel mechanism of setting on table surface, wherein:
the feeding mechanism comprises a shell feeding tray fixing seat and an insertion core sleeve feeding tray fixing seat which are arranged on the working table surface, and a shell feeding tray and an insertion core sleeve feeding tray which are respectively arranged on the two fixing seats;
carousel mechanism includes material loading station, welding station and unloading station, wherein: the feeding station comprises a fixed shell rotating assembly arranged on the turntable base assembly; the welding station comprises a welding gun assembly and a shell insert sleeve fixed welding assembly; the blanking station comprises a fixed shell rotating assembly and a blanking station assembly;
the manipulator mechanism comprises a four-axis manipulator arranged on a manipulator base and a shell body inserting core sleeving, taking and placing integrated assembly arranged on the four-axis manipulator;
the camera mechanism comprises a bowl-shaped lens light source and a camera which are arranged below the working table surface through a connecting piece.
Compared with the prior art, the utility model discloses an actively the effect is:
1. compared with the existing manual welding, 6 workers are needed under the same output and the same time, the equipment only needs 2 workers to operate, and 4 workers are saved;
2. compared with manual welding, the manual efficiency is 20 seconds per particle, the equipment efficiency is 7 seconds per particle, and the efficiency is improved by 285%;
3. compare with manual welding, the equipment not only replaces human cost, efficiency, still improves the yield, and unloading in the automation is adopted to equipment, camera image recognition, and the precision is high, and good reproducibility, the yield promotes and is showing.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is an overall front view of a V400 insert sleeve automatic welding device;
FIG. 2 is a top view of the V400 insert sleeve automatic welding equipment table top 4;
FIG. 3 is a front view of the V400 insert sleeve automatic welding equipment work table 4;
FIG. 4 is a left side view of the V400 insert sleeve automatic welding equipment work table 4;
FIG. 5 is a schematic view of the feeding mechanism 6;
FIG. 6 is a schematic view of the turntable mechanism 13;
FIG. 7 is a schematic view of the carousel base assembly 22;
FIG. 8 is a schematic view of the stationary housing rotating assembly 23;
FIG. 9 is a front view of the stationary housing rotating assembly 23;
FIG. 10 is a schematic view of the torch assembly 11;
FIG. 11 is a schematic view of the housing ferrule holder fixed weld assembly 12;
fig. 12 is a schematic view of the robot mechanism 8;
FIG. 13 is a half sectional view of the housing ferrule nest and retrieval integrated assembly 42;
FIG. 14 is a schematic view of the camera mechanism 9;
fig. 15 is a schematic view of the blanking station assembly 10.
The reference numbers in the figures include: a V400 core insert sleeve automatic welding equipment foot cup 1, a V400 core insert sleeve automatic welding equipment electric control mounting plate 2, a V400 core insert sleeve automatic welding equipment 1100, 850, 1670 size frame 3, a V400 core insert sleeve automatic welding equipment working table top 4, a V400 core insert sleeve automatic welding equipment working table top protective cover 5, a feeding mechanism 6, a discharging mechanism 7, a mechanical arm mechanism 8, a camera mechanism 9, a discharging station component 10, a welding gun component 11, a shell core insert sleeve fixed welding component 12, a turntable mechanism 13, a shell feeding disc fixed seat 14, a fixed shell feeding disc shaft clamp 15, a V400 shell 16, a shell feeding disc 17, a core insert sleeve 18, a core insert sleeve feeding disc 19, a fixed core insert sleeve feeding disc shaft clamp 20, a core insert sleeve feeding disc fixed seat 21, a turntable bottom component 22, a fixed shell rotating component 23 the device comprises a DDR motor 24, a rotary table 25, a pneumatic slip ring 26, a stepping motor 27, a driving wheel 28, a fixed shell tool 29, a fixed shell air cylinder 30, a driven wheel 31, a bearing 32, a proximity sensor 33, an air nozzle connector 34, a welding gun head 35, an XY sliding table 36, a welding gun base 37, a laser ranging sensor 38, a fixed ferrule sliding table air cylinder 39, a shell ferrule fixing base 40, a four-axis manipulator 41, a shell ferrule taking and placing integrated assembly 42, a manipulator base 43, a spline shaft base connecting piece 44, a hollow spline shaft connecting piece 45, a spline bearing 46, a spline shaft base 47, a hollow spline shaft 48, a suction nozzle 49, a bowl-shaped lens light source 50, a camera 51, a blanking station assembly base 52, a blanking station air blowing air cylinder 53 and a blanking station air blowing air nozzle 54.
Detailed Description
The automatic welding equipment for the V400 insert core sleeve has the overall structure shown in figure 1 and comprises: the automatic welding equipment comprises a V400 core insert sleeve automatic welding equipment foot cup 1, a V400 core insert sleeve automatic welding equipment electric control mounting plate 2, a V400 core insert sleeve automatic welding equipment 1100, a 850, 1670 size frame 3, a V400 core insert sleeve automatic welding equipment working table top 4, a V400 core insert sleeve automatic welding equipment working table top protective cover 5 and the like, wherein the distance between the V400 core insert sleeve automatic welding equipment working table top 4 in the V400 core insert sleeve automatic welding equipment 1100, 850, 1670 size frame 3 and the ground is 767mm, and the automatic welding equipment working table top is suitable for the operating height of personnel; the electrical part of the installation equipment of the V400 plug bush automatic welding equipment electric control installation plate 2; the V400 plug bush automatic welding equipment foot cup 1 supports the V400 plug bush automatic welding equipment, is fixed in position and prevents the equipment from moving randomly.
As shown in fig. 2, 3 and 4, the V400 ferrule automatic welding equipment working table 4 comprises a feeding mechanism 6, a discharging mechanism 7, a manipulator mechanism 8, a camera mechanism 9, a discharging station assembly 10, a welding gun assembly 11, a shell ferrule fixed welding assembly 12 and a turntable mechanism 13. The feeding mechanism 6, the discharging mechanism 7 and the camera mechanism 9 are arranged on the left hand side of the working table top 4 of the automatic V400 core inserting sleeve welding equipment and are positioned in the motion range of the manipulator mechanism 8, the camera mechanism 9 shoots pictures from bottom to top, and the shooting object is the bottom of a core inserting sleeve 18 product sucked by the manipulator mechanism 8; carousel mechanism 13 is located the right hand side of V400 core insert cover automatic weld equipment table surface 4, and welder subassembly 11, the fixed welding subassembly 12 of casing core insert cover, unloading station subassembly 10 all contain in carousel mechanism 13, and carousel mechanism 13 rotates with 120 anticlockwise always, divide into three station: the device comprises a feeding station, a welding station and a discharging station, wherein the three stations take a fixed shell rotating assembly 23 as a reference and are used for loading a V400 shell 16 and an insertion core sleeve 18; after the mechanical arm mechanism 8 puts the V400 shell 16 and the ferrule sleeve 18 into the feeding station, the mechanical arm mechanism waits for whether welded products need to be fed or not at the feeding station, and executes the picking and placing work, and the rotary table mechanism 13 has the biggest characteristic of being always in circulation, so that the operation consistency of each station is ensured, and the production efficiency is improved. Wherein:
the structure of the feeding mechanism 6 is shown in fig. 5, and includes: the shell feeding tray fixing seat 14, the fixed shell feeding tray shaft clamp 15, the V400 shell 16, the shell feeding tray 17, the insertion core sleeve 18, the insertion core sleeve feeding tray 19, the fixed insertion core sleeve feeding tray shaft clamp 20, the insertion core sleeve feeding tray fixing seat 21 and the like. The shell upper tray 17 and the core insert sleeve upper tray 19 are arranged in 15-15 array and are in one-to-one correspondence, and the V400 shell 16 has directional consistency in the shell upper tray 17, so that the consistency of material taking of the manipulator mechanism 8 is ensured; the shell upper tray fixing seat 14 and the plug core sleeve upper tray fixing seat 21 are installed on the working table surface 4 of the V400 plug core sleeve automatic welding equipment, the two fixing seats are used for fixing trays in a pin limiting mode, and the fixed shell tray shaft clamp 15 and the fixed plug core sleeve tray shaft clamp 20 are used for fixing, so that feeding can be completed; after production is finished, the shell material tray loading plate 17 and the core insert sleeve material tray 19 are taken down by loosening the fixed shell material tray shaft clamp 15 and the fixed core insert sleeve material tray shaft clamp 20.
The structure of the rotating disc mechanism 13 is shown in fig. 6, and includes: the device comprises a blanking station assembly 10, a welding gun assembly 11, a shell insert core sleeve fixing and welding assembly 12, a turntable base assembly 22, a fixed shell rotating assembly 23 and the like. Wherein the feeding station only has a fixed shell rotating assembly 23 which is used for tightly pushing and vacuum-sucking the V400 shell 16 after feeding and then placing the insert core sleeve 18; the welding station comprises a welding gun assembly 11 and a shell insert core sleeve fixing and welding assembly 12, the shell insert core sleeve fixing and welding assembly 12 can measure the levelness of the V400 shell 16 and compress the position of the insert core sleeve 18 in the V400 shell 16, the shell insert core sleeve fixing and welding assembly 11 is loosened after the first welding is finished, the fixed shell rotating assembly 23 continues to rotate the V400 shell 16 for welding until the V400 shell 16 returns to the initial rotating position after the three times of welding is finished; the unloading station includes fixed casing rotating assembly 23 and unloading station subassembly 10, and the main effect of unloading station subassembly 10 is that the welding slag that drops in the fixed casing rotating assembly 23 blows cleanly after taking away welded V400 casing 16 for manipulator mechanism 8, prevents to place not horizontally when material loading V400 casing 16 next time.
The structure of the turntable base assembly 22 is shown in fig. 7, and includes: DDR motor 24, turntable 25, pneumatic slip ring 26, etc. The DDR motor 24 is characterized by being similar to a linear motor, having no return clearance during movement, and being capable of meeting the precision requirement required during rotation, the DDR motor 24 belongs to a hollow motor and being capable of wiring from the middle of the motor, the DDR motor 24 is installed on the working table top 4 of the V400 plug bush automatic welding equipment, the rotary table 25 is installed on the DDR motor 24, the pneumatic slip ring 26 is installed on the rotary table 25, the pneumatic slip ring 26 is characterized by comprising a stator and a rotor, and the function that the rotary table can rotate without driving an air pipe to rotate can be realized through an air passage; because the fixed shell rotating assembly 23 arranged on the turntable 25 needs to use an air pipe, the pneumatic slip ring 26 can rotate to connect the air pipe, and the turntable 25 is ensured not to wind the air pipe while rotating.
The structure of the fixed housing rotating assembly 23 is shown in fig. 8 and 9, and comprises: the device comprises a stepping motor 27, a driving wheel 28, a fixed shell tool 29, a fixed shell air cylinder 30, a driven wheel 31, a bearing 32, a proximity sensor 33, an air nozzle joint 34 and the like. Install action wheel 28 on step motor 27, action wheel 28 and follow driving wheel 31 all are the synchronizing wheel that the number of teeth is the same, connect through the hold-in range and rotate, fixed casing frock 29 is U type groove structure, put into V400 casing 16 wherein the U type opening part of fixed casing frock 29 is stretched into tight V400 casing 16 in top, bearing 32 guarantees rotatory concentricity, proximity sensor 33 is as rotatory initial point signal, guarantee rotatory can not lose the position, air cock joint 34 installs on the cavity rotation axis, provide vacuum adsorption for the V400 casing 16 of putting into fixed casing frock 29, guarantee that V400 casing 16 can not take place the displacement, and air cock joint 34 is the joint that can 360 rotatory, can not rotate along with fixed casing frock 29.
The structure of the welding gun assembly 11 is shown in fig. 10, and comprises: the welding gun assembly comprises a welding gun head 35, an XY sliding table 36, a welding gun base 37 and the like, wherein the welding gun head 35 is installed on the XY sliding table 36, the XY sliding table 36 is installed on the welding gun base 37, and the whole welding gun assembly 11 is installed on a working table surface 4 of the V400 plug bush automatic welding equipment in three directions in alignment with a welding station; the welding gun head 35 is composed of a laser welding gun and a camera, the laser is connected for welding, and the XY sliding table 36 can enable the welding gun head 35 to move in the vertical and horizontal directions for compensating the position of a welding point.
The structure of the casing insert core sleeve fixed welding assembly 12 is shown in fig. 11, and comprises: the device comprises a laser ranging sensor 38, a fixed ferrule sleeve sliding table air cylinder 39, a shell ferrule sleeve fixing base 40 and the like, wherein the laser ranging sensor 38 and the fixed ferrule sleeve sliding table air cylinder 39 are both arranged on the shell ferrule sleeve fixing base 40 through connecting pieces, and the whole shell ferrule sleeve fixing and welding assembly 12 is arranged on a work table top 4 of the V400 ferrule automatic welding equipment next to a welding station; the laser ranging sensor 38 can measure the distance from the sensor to the surface of the V400 shell 16, so that whether the V400 shell 16 is placed horizontally or not is known, the fixed ferrule sleeve sliding table air cylinder 39 presses the ferrule sleeve 18 downwards, the situation that the position of the ferrule sleeve 18 relative to the V400 shell 16 is welded by laser of the welding gun head 35 to be deviated during first welding is prevented, and the position does not need to be pressed during the two subsequent welding processes.
As shown in fig. 12, the robot mechanism 8 includes: the four-shaft manipulator 41, the shell ferrule sleeving and taking integrated assembly 42 and the manipulator base 43; the shell inserting core sleeving and taking integrated assembly 42 mainly has the functions of sucking and putting the V400 shell 16 and the inserting core sleeving 18, and is installed on a four-shaft mechanical arm 41, the four-shaft mechanical arm 41 is installed on a mechanical arm base 43, and the whole mechanical arm mechanism 8 is installed on a working table top 4 of the V400 inserting core sleeving automatic welding equipment. Fig. 13 shows a structural diagram of the housing ferrule receiving and placing integrated assembly 42, which includes: the automatic air leakage detection device comprises a spline bearing seat connecting piece 44, a hollow spline shaft connecting piece 45, a spline bearing 46, a spline bearing seat 47, a hollow spline shaft 48, a suction nozzle 49 and the like, wherein the suction nozzle 49 is installed at the bottom of the hollow spline shaft 48, the suction nozzle 49 has a structure for sucking the V400 shell 16 and the core inserting sleeve 18, the hollow spline shaft connecting piece 45 is installed at the top of the hollow spline shaft 48, the connecting part is connected with a sealing ring to prevent air leakage, an air connecting pipe joint on the hollow spline shaft connecting piece 45 is connected with an air pipe, the hollow spline shaft 48 and the spline bearing 46 are matched with each other to slide up and down but cannot rotate, the spline bearing 46 is installed in the spline bearing seat 47, the spline bearing seat 47 is installed on the spline bearing seat connecting piece 44, and the spline bearing seat connecting piece 44 is installed on a rotating shaft of the four-shaft mechanical arm 41 in a tightly holding mode. The manipulator mechanism 8 can realize the picking and placing work of the V400 shell 16 and the insertion core sleeve 18, and due to the buffering structure with the spline bearing, the tool and the product cannot be damaged due to overload.
The structure of the camera mechanism 9 is shown in fig. 14, and includes: the bowl-shaped lens light source 50, the camera 51 and the like, wherein the bowl-shaped lens light source 50 and the camera 51 are installed below the working table top 4 of the V400 inserting core sleeve automatic welding equipment through a connecting piece after being installed, and the inserting core sleeve 18 is cylindrical because mark points are on a cylindrical surface and can only be seen through the bowl-shaped lens light source 50 to determine the angle when the mark points are recognized.
The structure of the blanking station assembly 10 is shown in fig. 15, and comprises: the automatic blanking station assembly comprises a blanking station assembly base 52, a blanking station air blowing cylinder 53, a blanking station air blowing nozzle 54 and the like, wherein the blanking station air blowing nozzle 54 is installed on the blanking station air blowing cylinder 53 through a connecting piece, the blanking station air blowing cylinder 53 is installed on the blanking station assembly base 52, the whole blanking station assembly 10 is installed on a work table top 4 of the V400 core inserting sleeve automatic welding equipment near a blanking station, and the blanking station air blowing cylinder 53 is a telescopic rotary cylinder to prevent the rotary table mechanism 13 and the mechanical arm mechanism 8 from interfering during automatic operation.
The utility model discloses utilize carousel circulation mode, provide one kind with product casing and lock pin cover material loading in proper order, welding, the assembly process of unloading, reach seamless production mode. The engineering process mainly comprises four steps: 1. placing a feeding and discharging tray; 2. feeding by a manipulator; 3. welding; 4. and (6) blanking by a manipulator. Firstly, placing a feeding and blanking disc: a shell loading tray 17 filled with the V400 shell 16 and a core insert sleeve loading tray 19 filled with the core insert sleeve 18 are respectively placed at the loading tray position, and a blanking tray is placed at the blanking position. Mechanical arm feeding: the mechanical arm mechanism 8 firstly sucks and places the V400 shell 16 from the shell feeding tray 17 in a vacuum manner on a feeding station of the rotating disc mechanism 13, after the V400 shell 16 is tightly pushed and adsorbed to ensure a fixed position, the mechanical arm mechanism 8 removes the core insertion sleeve feeding tray 19 to suck one core insertion sleeve 18 and moves the core insertion sleeve 18 to a photographing position of the camera mechanism 9, after the angle of a mark point of the core insertion sleeve 18 is determined by photographing, the mechanical arm mechanism 8 drives the core insertion sleeve 18 to rotate to a required standard angle, then the core insertion sleeve is placed into the V400 shell 16 of the feeding station, and the rotating disc 25 rotates 120 degrees anticlockwise to reach a welding station. Welding: the fixed welding subassembly 12 of casing core insert cover will push down core insert cover 18 earlier, ensure that the welding is stable for the first time, whether remeasure V400 casing 16 is in horizontal position, then welder subassembly 11 carries out the welding for the first time, after the welding is accomplished, the fixed welding subassembly 12 of casing core insert cover loosens the core insert cover 18 of pushing down, wait to carry out the welding for the second time behind the 15 clockwise rotations of V400 casing 16, after the completion again anticlockwise rotation 30 carry out the third welding, at last clockwise rotation 15 returns to initial rotation position again, accomplish the welding process. Feeding by a manipulator: after the rotating disc 25 rotates the welded V400 shell 16 to the blanking station, the manipulator mechanism 8 first takes out the V400 shell 16 and puts it into the blanking tray 17, the blanking station assembly 10 then blows air to clean the welding slag at the position of the V400 shell 16 which has just been taken away from the blanking station, and then the rotating disc 25 rotates 120 ° counterclockwise to the loading station. So circulate, three station is worked simultaneously, improves welding efficiency. The method specifically comprises the following steps:
step one, placing an upper material tray and a lower material tray:
the feeding plate is divided into a shell feeding plate and a ferrule sleeve feeding plate, the feeding plate which is filled with the shell and the ferrule sleeve is placed into a shell feeding plate fixing seat and a ferrule sleeve feeding plate fixing seat according to a specified direction, and feeding is completed after the feeding plate is fixed by a shaft clamp. For the shell welded with the insert sleeve, the shell is placed in a blanking disc, and because the requirement on the blanking position is not high, a blanking disc tool is directly placed on the leakage type blanking disc base;
step two, manipulator feeding:
the shell ferrule sleeve taking and placing integrated assembly in the mechanical arm mechanism has the functions of sucking the shell and the ferrule sleeve, the mechanical arm mechanism firstly places the shell into a fixed shell rotating assembly of a feeding station of a turntable mechanism, the fixed shell rotating assembly fixes the shell, the mechanical arm mechanism sucks the ferrule sleeve to the position of a camera mechanism, the camera mechanism identifies the angle of a ferrule sleeve mark point, the ferrule sleeve mark point is placed into the shell of the turntable feeding station after rotating, and the turntable rotates by 120 degrees to reach a welding station;
step three, welding the ferrule sleeve:
when the casing that is equipped with the core insert cover reachs the welding station, the fixed welded subassembly of casing core insert cover can push down and fix the core insert cover, laser range sensor measuring transducer is to casing surface distance, prevent that the casing is out of level, carry out welding for the first time after the abnormal free, the fixed welded subassembly of casing core insert cover loosens after the welding is accomplished, fixed casing rotating assembly lets casing clockwise rotation 15, carry out welding for the second time, counter-clockwise turning 30 once more after the completion, the welding third time, clockwise turning 15 again after the completion, get back to the initial position, the carousel is rotatory 120, the casing reachs the unloading station.
Step four, feeding by a manipulator:
and after the welding of the shell insert core sleeve is completed and the shell insert core sleeve reaches the blanking station, the fixed shell rotating assembly loosens the welded shell, the welded shell insert core sleeve is sucked and taken away by the manipulator mechanism and is placed into a blanking disc, the welding work of the shell insert core sleeve is completed till the welding work, and the subsequent welding is circulated from the first step to the fourth step.
The utility model discloses with the difference of background art:
(1) In the background technology, the manual feeding and discharging is troublesome and slow, and the efficiency is low. The utility model discloses equipment uses the manipulator to replace artifical unloading of going up, and is fast, and the precision is high, and efficiency is artificial twice.
(2) The inserting core sleeve is placed in the direction which is close to the mark point on the inserting core sleeve recognized by human eyes, and the angle has human errors; during welding, each welding needs manual confirmation, so that missing welding or excessive welding can be caused, and the stability is poor. The utility model discloses use camera image recognition, the precision is high, and the error is within 5, ensures welding stability, and the frock compresses tightly the welding during welding, and equipment confirms the welding state automatically, can not take place to leak and weld or weld the condition more, and the uniformity is good.

Claims (9)

1. The utility model provides a V400 core insert cover automatic weld's device which characterized in that: including table surface and feed mechanism, unloading mechanism, manipulator mechanism, camera mechanism and the carousel mechanism of setting on table surface, wherein:
the feeding mechanism comprises a shell feeding tray fixing seat and an insertion core sleeve feeding tray fixing seat which are arranged on the working table surface, and a shell feeding tray and an insertion core sleeve feeding tray which are respectively arranged on the two fixing seats;
carousel mechanism includes material loading station, welding station and unloading station, wherein: the feeding station comprises a fixed shell rotating assembly arranged on the turntable base assembly; the welding station comprises a welding gun assembly and a shell insert sleeve fixed welding assembly; the blanking station comprises a fixed shell rotating assembly and a blanking station assembly;
the manipulator mechanism comprises a four-shaft manipulator arranged on a manipulator base and a shell body inserting core sleeve taking and placing integrated assembly arranged on the four-shaft manipulator;
the camera mechanism comprises a bowl-shaped lens light source and a camera which are arranged below the working table surface through a connecting piece.
2. The apparatus for V400 insert pocket automatic welding according to claim 1, characterized in that: and a fixed shell material tray shaft clamp and a fixed plug bush material tray shaft clamp are respectively arranged on the shell material tray fixing seat and the plug bush material tray fixing seat.
3. The apparatus for V400 insert pocket automatic welding according to claim 1, characterized in that: the turntable base assembly comprises a DDR motor installed on a working table, a turntable installed on the DDR motor and a pneumatic slip ring installed on the turntable.
4. The apparatus for V400 insert pocket automatic welding according to claim 1, characterized in that: fixed casing rotating assembly includes step motor, action wheel, fixed casing frock, fixed casing cylinder and follows the driving wheel, wherein: the driving wheel is arranged on the stepping motor, the driving wheel and the driven wheel have the same teeth number and are connected and rotated through a synchronous belt; a fixed shell cylinder is arranged on the fixed shell tool; an air tap joint is installed on a hollow rotating shaft of the fixed shell tool, and a proximity sensor is arranged on the fixed shell tool.
5. The apparatus for automatic welding of V400 ferrule according to claim 1, wherein: the welding gun assembly comprises a welding gun base arranged on the working table surface, an XY sliding table arranged on the welding gun base, and a welding gun head arranged on the XY sliding table.
6. The apparatus for automatic welding of V400 ferrule according to claim 1, wherein: the fixed welding assembly for the shell core inserting sleeve comprises a shell core inserting sleeve fixing base arranged on a working table surface, and a laser ranging sensor and a fixed core inserting sleeve sliding table air cylinder which are arranged on the shell core inserting sleeve fixing base through connecting pieces.
7. The apparatus for automatic welding of V400 ferrule according to claim 1, wherein: the casing lock pin cover is got and is put integrative subassembly and is included splined shaft bearing connecting piece, hollow spline shaft connecting piece, spline bearing, splined shaft bearing and hollow spline shaft, wherein: the spline shaft bearing connecting piece is arranged on a rotating shaft of the four-shaft mechanical arm in a tightly-holding mode, a spline shaft bearing is arranged on the spline shaft bearing connecting piece, a spline bearing and a hollow spline shaft are arranged on the spline shaft bearing, a suction nozzle is arranged at the bottom of the hollow spline shaft, and a hollow spline shaft connecting piece is arranged at the top of the hollow spline shaft.
8. The apparatus for V400 insert pocket automatic welding according to claim 1, characterized in that: the blanking station component comprises a blanking station component base arranged on the working table surface, a blanking station air blowing cylinder is arranged on the blanking station component base, and a blanking station air blowing nozzle is arranged on the blanking station air blowing cylinder through a connecting piece.
9. The apparatus for automatic welding of V400 ferrule according to claim 4, wherein: the blanking mechanism comprises a leakage type blanking disc base arranged on the working table surface and a blanking disc tool arranged on the blanking disc base.
CN202222986505.2U 2022-11-09 2022-11-09 Automatic welding device for V400 core inserting sleeve Active CN218612429U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222986505.2U CN218612429U (en) 2022-11-09 2022-11-09 Automatic welding device for V400 core inserting sleeve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222986505.2U CN218612429U (en) 2022-11-09 2022-11-09 Automatic welding device for V400 core inserting sleeve

Publications (1)

Publication Number Publication Date
CN218612429U true CN218612429U (en) 2023-03-14

Family

ID=85422625

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222986505.2U Active CN218612429U (en) 2022-11-09 2022-11-09 Automatic welding device for V400 core inserting sleeve

Country Status (1)

Country Link
CN (1) CN218612429U (en)

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