CN218608258U - Circulating filtering mechanism for cleaning radiator fins - Google Patents
Circulating filtering mechanism for cleaning radiator fins Download PDFInfo
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- CN218608258U CN218608258U CN202223138268.0U CN202223138268U CN218608258U CN 218608258 U CN218608258 U CN 218608258U CN 202223138268 U CN202223138268 U CN 202223138268U CN 218608258 U CN218608258 U CN 218608258U
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Abstract
本实用新型公开了一种散热器翅片清洗用循环过滤机构,属于工件清洗设备领域,包括过滤箱,过滤箱的上端固定安装有废水管,过滤箱内部的一侧固定安装有过滤网,过滤箱内部的两侧之间转动安装有两个支撑辊,支撑辊平行于过滤网,两个支撑辊的外侧之间设置有两个皮带,一个支撑辊的外侧还设置有驱动组件,两个皮带的外侧之间固定连接有毛刷,过滤箱的一侧固定安装有排水管,排水管的一端延伸进过滤箱内部且固定连接于过滤网的一侧,排水管远离过滤箱的一端固定安装有水泵,排水管的外侧固定安装有进水管,它可以实现能够减少过滤网上堆积的铝屑,降低过滤箱中水流被阻断的情况发生,以便废水循环使用的顺利进行。
The utility model discloses a circulation filter mechanism for radiator fin cleaning, which belongs to the field of workpiece cleaning equipment and comprises a filter box, a waste water pipe is fixedly installed on the upper end of the filter box, and a filter screen is fixedly installed on one side inside the filter box to filter There are two supporting rollers rotating between the two sides inside the box. The supporting rollers are parallel to the filter screen. Two belts are arranged between the outer sides of the two supporting rollers. A driving component is also arranged on the outer side of one supporting roller. The two belts A brush is fixedly connected between the outer sides of the filter box, and a drain pipe is fixedly installed on one side of the filter box. One end of the drain pipe extends into the filter box and is fixedly connected to one side of the filter screen. The water pump and the water inlet pipe are fixedly installed on the outside of the drain pipe, which can reduce the accumulation of aluminum chips on the filter screen and reduce the occurrence of blocked water flow in the filter box, so that the waste water can be recycled smoothly.
Description
技术领域technical field
本实用新型涉及工件清洗设备领域,更具体地说,涉及一种散热器翅片清洗用循环过滤机构。The utility model relates to the field of workpiece cleaning equipment, in particular to a circulation filter mechanism for radiator fin cleaning.
背景技术Background technique
散热器翅片由整个板材剪切而成,一张大板能够生产出多个翅片,并且在内部应力作用下部分崩碎成小块,形成铝屑,需要放置到传输带上,通过水泵向喷头输水,由喷头喷水来冲洗翅片上的铝屑和浮尘,使得翅片被清理干净,铝屑随废水离开翅片,在废水循环过滤时,需要过滤其内部的铝屑;Radiator fins are cut from the entire plate, and a large plate can produce multiple fins, and some of them are broken into small pieces under the action of internal stress, forming aluminum scraps, which need to be placed on the conveyor belt and pumped to the The nozzle delivers water, and the nozzle sprays water to wash away the aluminum chips and floating dust on the fins, so that the fins are cleaned, and the aluminum chips leave the fins with the wastewater. When the wastewater is circulated and filtered, it is necessary to filter the aluminum chips inside;
经专利检索发现,公开号为CN216779601U的中国专利公开了一种用于铝制品加工用预清洗设备,包括循环清洗机构、清洗箱体、第一收集箱、循环泵、T型管、微型液泵、收集仓、圆形漏板、过滤布网和分流接头,其虽然将翅片放在清洗箱体中,通过循环泵向T型管中泵送水,T型管喷出水流来冲洗翅片,同时通过微型液泵向T型管中泵送清洁剂,使得翅片上的铝屑和浮尘被水流冲落,落到圆形漏板上形成废水,随后沿分流接头进入第一收集箱中,通过过滤布网过滤废水中的铝屑和浮尘,以便回收废水并再利用;It is found through patent retrieval that the Chinese patent with the publication number CN216779601U discloses a pre-cleaning equipment for aluminum product processing, including a circulating cleaning mechanism, a cleaning box, a first collection box, a circulating pump, a T-shaped pipe, and a micro-liquid pump , collection bin, circular drain plate, filter cloth net and splitter joint, although the fins are placed in the cleaning box, water is pumped into the T-shaped tube through the circulating pump, and the T-shaped tube sprays water to wash the fins At the same time, the cleaning agent is pumped into the T-shaped tube through the micro-liquid pump, so that the aluminum chips and floating dust on the fins are washed down by the water flow, and fall to the circular drain plate to form waste water, and then enter the first collection box along the splitter joint. Filter the aluminum chips and floating dust in the waste water through the filter cloth, so that the waste water can be recovered and reused;
但是并未解决现有用于铝制品加工用预清洗设备在废水过滤的过程中,沿分流接头将废水送入第一收集箱中,通过过滤布网过滤废水中的铝屑和浮尘,在惯性作用下,铝屑飞向过滤布网,部分铝屑容易插入过滤布网的孔隙,铝屑在过滤布网上产生堆积,使得过滤布网被堵塞,并且过滤布网上的铝屑不方便清理,很容易阻断第一收集箱出水口的水流,造成容易打破废水循环使用进程的问题,为此我们提出一种散热器翅片清洗用循环过滤机构。However, it does not solve the problem that the existing pre-cleaning equipment used for aluminum product processing sends the waste water into the first collection box along the branch joint during the waste water filtration process, and filters the aluminum chips and floating dust in the waste water through the filter cloth net. Next, the aluminum scraps fly to the filter cloth net, and some aluminum scraps are easily inserted into the pores of the filter cloth net. Blocking the water flow at the water outlet of the first collection box will easily break the waste water recycling process. Therefore, we propose a circulating filter mechanism for radiator fin cleaning.
实用新型内容Utility model content
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本实用新型的目的在于提供一种散热器翅片清洗用循环过滤机构,它可以实现能够减少过滤网上堆积的铝屑,降低过滤箱中水流被阻断的情况发生,以便废水循环使用的顺利进行。Aiming at the problems existing in the prior art, the purpose of this utility model is to provide a circulating filter mechanism for radiator fin cleaning, which can reduce the accumulation of aluminum scraps on the filter screen and reduce the situation that the water flow in the filter box is blocked Occurs so that the recycling of waste water can proceed smoothly.
2.技术方案2. Technical solution
为解决上述问题,本实用新型采用如下的技术方案。In order to solve the above problems, the utility model adopts the following technical solutions.
一种散热器翅片清洗用循环过滤机构,包括过滤箱,所述过滤箱的上端固定安装有废水管,所述过滤箱内部的一侧固定安装有过滤网,所述过滤箱内部的两侧之间转动安装有两个支撑辊,所述支撑辊平行于过滤网,两个所述支撑辊的外侧之间设置有两个皮带,一个所述支撑辊的外侧还设置有驱动组件,两个所述皮带的外侧之间固定连接有毛刷。A circulating filter mechanism for radiator fin cleaning, including a filter box, a waste water pipe is fixedly installed on the upper end of the filter box, a filter screen is fixedly installed on one side inside the filter box, and a filter screen is fixedly installed on both sides of the filter box. Two support rollers are installed in rotation, and the support rollers are parallel to the filter screen. Two belts are arranged between the outer sides of the two support rollers. Brushes are fixedly connected between the outer sides of the belts.
进一步的,所述过滤箱的一侧固定安装有排水管,所述排水管的一端延伸进过滤箱内部且固定连接于过滤网的一侧,所述排水管远离过滤箱的一端固定安装有水泵。Further, a drainpipe is fixedly installed on one side of the filter box, one end of the drainpipe extends into the filter box and is fixedly connected to one side of the filter screen, and a water pump is fixedly installed on the end of the drainpipe away from the filter box .
进一步的,所述排水管的外侧固定安装有进水管,所述进水管的外侧装配有电动水阀。Further, a water inlet pipe is fixedly installed on the outside of the drain pipe, and an electric water valve is installed on the outside of the water inlet pipe.
进一步的,所述驱动组件包括设置在支撑辊外侧的链条,所述支撑辊通过链条传动连接有旋转轴,所述旋转轴沿竖直方向错开废水管,所述旋转轴的两端均转动连接于过滤箱的内壁,所述旋转轴的外侧沿圆周阵列分布有多个翼板。Further, the drive assembly includes a chain arranged on the outside of the supporting roller, and the supporting roller is connected to a rotating shaft through a chain drive, and the rotating shaft is vertically staggered from the waste water pipe, and both ends of the rotating shaft are rotationally connected On the inner wall of the filter box, a plurality of wing plates are distributed along a circular array on the outer side of the rotating shaft.
进一步的,所述废水管的外侧固定安装有流量计,所述过滤箱远离排水管的一侧铰接有废料回收门。Further, a flow meter is fixedly installed on the outside of the waste water pipe, and a waste recycling door is hinged on the side of the filter box away from the water discharge pipe.
进一步的,所述过滤网平行于皮带,所述毛刷和翼板之间留有空隙。Further, the filter screen is parallel to the belt, and there is a gap between the brush and the wing plate.
3.有益效果3. Beneficial effect
相比于现有技术,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
(1)本方案通过清洗机清洗散热器翅片,废水携带铝屑和浮尘沿清洗机的废水口排出,在过滤废水时,通过废水管将废水输送到过滤箱内部,在惯性作用下,铝屑飞向过滤网,并且部分铝屑插入过滤网的孔隙,通过驱动组件转动支撑辊,支撑辊带动皮带以及皮带上的毛刷旋转,毛刷由下而上间歇性接触过滤网,使得过滤网上的铝屑被刷落,方便清理过滤网上的铝屑,能够减少过滤网上堆积的铝屑,从而过滤网除去废水中的铝屑和浮尘,而水流透过过滤网流向过滤箱的出水口,降低过滤箱中水流被阻断的情况发生,以便废水循环使用的顺利进行。(1) In this scheme, the fins of the radiator are cleaned by the washing machine, and the waste water is discharged along the waste water port of the washing machine with aluminum chips and floating dust. When the waste water is filtered, the waste water is transported to the filter box through the waste water pipe. Chips fly to the filter screen, and part of the aluminum chips are inserted into the pores of the filter screen, the drive assembly rotates the support roller, the support roller drives the belt and the brush on the belt to rotate, and the brush intermittently touches the filter screen from bottom to top, making the filter screen The aluminum shavings are brushed off, which is convenient to clean the aluminum shavings on the filter, and can reduce the accumulation of aluminum shavings on the filter, so that the filter removes the aluminum shavings and floating dust in the waste water, and the water flows through the filter to the outlet of the filter box, reducing the The water flow in the filter box is blocked so that the waste water can be recycled smoothly.
(2)本方案通过链条加强支撑辊和旋转轴之间的联系,在废水管流出废水时,废水向下落,直至冲击位于旋转轴一侧的翼板,接触废水的翼板推动旋转轴转动,旋转轴通过链条带动支撑辊旋转,使得支撑辊能够转动皮带和毛刷,无需增设电机来转动支撑辊,能够充分利用废水流下的动能,节约清理过滤网所需的能源,同时通过多个翼板沿圆周阵列分布的结构特性作用,一个翼板离开废水时,又会有另一个翼板接触废水,以便翼板在废水管流出废水时持续转动旋转轴12。(2) This scheme strengthens the connection between the support roller and the rotating shaft through the chain. When the waste water flows out of the waste water pipe, the waste water falls until it hits the wing plate located on one side of the rotating shaft, and the wing plate contacting the waste water pushes the rotating shaft to rotate. The rotating shaft drives the support roller to rotate through the chain, so that the support roller can rotate the belt and the brush, and there is no need to add a motor to rotate the support roller, which can make full use of the kinetic energy of the wastewater flowing down and save the energy required for cleaning the filter. Due to the structural characteristics distributed along the circumferential array, when one wing leaves the waste water, another wing touches the waste water, so that the wings continue to rotate the
附图说明Description of drawings
图1为本实用新型的主视的结构示意图;Fig. 1 is the structural representation of the front view of the utility model;
图2为本实用新型的侧视的结构示意图;Fig. 2 is the structural representation of the side view of the utility model;
图3为本实用新型的剖视的结构示意图;Fig. 3 is the structural representation of the cutaway of the utility model;
图4为本实用新型的图3中A处的放大结构示意图。Fig. 4 is an enlarged schematic diagram of the structure at A in Fig. 3 of the present invention.
图中标号说明:Explanation of symbols in the figure:
1、过滤箱;2、废水管;3、过滤网;4、支撑辊;5、皮带;6、毛刷;7、排水管;8、水泵;9、进水管;10、电动水阀;11、链条;12、旋转轴;13、翼板;14、流量计;15、废料回收门。1. Filter box; 2. Wastewater pipe; 3. Filter screen; 4. Support roller; 5. Belt; 6. Brush; 7. Drainage pipe; 8. Water pump; 9. Water inlet pipe; 10. Electric water valve; 11 , chain; 12, rotating shaft; 13, wing plate; 14, flow meter; 15, waste recycling door.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. For example, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
实施例:Example:
请参阅图1-4,一种散热器翅片清洗用循环过滤机构,包括过滤箱1,过滤箱1的上端固定安装有废水管2,废水管2的进水端固定连接于清洗机的废水口,过滤箱1内部的一侧固定安装有过滤网3,过滤箱1内部的两侧之间转动安装有两个支撑辊4,支撑辊4平行于过滤网3,两个支撑辊4的外侧之间设置有两个皮带5,支撑辊4的外侧和皮带5内侧之间通过设置有皮带轮传动连接,过滤网3平行于皮带5,一个支撑辊4的外侧还设置有驱动组件,两个皮带5的外侧之间固定连接有毛刷6,过滤网3和皮带5之间的间距小于毛刷6的长度,以便毛刷6旋转时能够贴着过滤网3,通过清洗机清洗散热器翅片,废水携带铝屑和浮尘沿清洗机的废水口排出,在过滤废水时,通过废水管2将废水输送到过滤箱1内部,在惯性作用下,铝屑飞向过滤网3,并且部分铝屑插入过滤网3的孔隙,通过驱动组件转动支撑辊4,支撑辊4带动皮带5以及皮带5上的毛刷6旋转,毛刷6由下而上间歇性接触过滤网3,使得过滤网3上的铝屑被刷落,方便清理过滤网3上的铝屑,能够减少过滤网3上堆积的铝屑,从而过滤网3除去废水中的铝屑和浮尘,而水流透过过滤网3流向过滤箱1的出水口,降低过滤箱1中水流被阻断的情况发生,以便废水循环使用的顺利进行。Please refer to Fig. 1-4, a circular filter mechanism for radiator fin cleaning, including a filter box 1, a waste water pipe 2 is fixedly installed on the upper end of the filter box 1, and the water inlet end of the waste water pipe 2 is fixedly connected to the waste water of the washing machine One side of the filter box 1 is fixed with a
参阅图3和图4,驱动组件包括设置在支撑辊4外侧的链条11,链条11的结构为环形,支撑辊4通过链条11传动连接有旋转轴12,支撑辊4上和旋转轴12上均设置有与链条11齿接的棘轮,此技术方案为现有技术,图中未画出,旋转轴12沿竖直方向错开废水管2,以便废水管2中流出的废水能够冲击位于旋转轴12一侧的翼板13,旋转轴12的两端均转动连接于过滤箱1的内壁,过滤箱1的内壁通过轴承转动连接于支撑辊4的两端和旋转轴12的两端,此技术方案为现有技术,图中未画出,旋转轴12的外侧沿圆周阵列分布有多个翼板13,毛刷6和翼板13之间留有空隙,防止毛刷6和翼板13之间相互干涉,通过链条11加强支撑辊4和旋转轴12之间的联系,在废水管2流出废水时,废水向下落,直至冲击位于旋转轴12一侧的翼板13,接触废水的翼板13推动旋转轴12转动,旋转轴12通过链条11带动支撑辊4旋转,使得支撑辊4能够转动皮带5和毛刷6,无需增设电机来转动支撑辊4,能够充分利用废水流下的动能,节约清理过滤网3所需的能源,同时通过多个翼板13沿圆周阵列分布的结构特性作用,一个翼板13离开废水时,又会有另一个翼板13接触废水,以便翼板13在废水管2流出废水时持续转动旋转轴12。Referring to Fig. 3 and Fig. 4, drive assembly comprises the
参阅图2、图3和图4,过滤箱1的一侧固定安装有排水管7,排水管7的一端延伸进过滤箱1内部且固定连接于过滤网3的一侧,排水管7远离过滤箱1的一端固定安装有水泵8,将排水管7插入过滤箱1的排水口,在废水被过滤网3过滤后,通过水泵8鼓动排水管7中的水流动,排水管7的内部形成负压环境,来抽吸过滤箱1中被过滤的水,再沿回水管泵送给清洗机,来将废水过滤后循环利用。Referring to Fig. 2, Fig. 3 and Fig. 4, one side of the filter box 1 is fixedly equipped with a
参阅图1和图2,排水管7的外侧固定安装有进水管9,进水管9远离排水管7的一端连接有水源,进水管9的外侧装配有电动水阀10,通过在指定时间段打开电动水阀10,在水泵8工作时,水泵8能够抽吸进水管9中的水,为清洗机补充水,来补充清洗机在废水循环利用中消耗的水资源。Referring to Fig. 1 and Fig. 2, a
参阅图1和图2,废水管2的外侧固定安装有流量计14,废水管2上设置有截止阀,此技术方案为现有技术,图中未画出,电动水阀10和流量计14均通过控制器控制,此技术方案为现有技术,图中未画出,过滤箱1远离排水管7的一侧铰接有废料回收门15,通过流量计14实时监测废水管2中的流量信号,并传输给控制器,在流量信号低于指定范围时,打开电动水阀10,进水管9为清洗机补充水,直至流量信号达到指定范围,再关闭电动水阀10,而需要取出过滤箱1中的铝屑时,关闭电动水阀10和截止阀,并控制水泵8抽空过滤箱1中的水,再打开废料回收门15,用铁铲取出过滤箱1中的铝屑,以腾出过滤箱1中的空间,最后关闭废料回收门15,并恢复废水的循环状态。Referring to Fig. 1 and Fig. 2, a
工作原理:通过清洗机清洗散热器翅片,废水携带铝屑和浮尘沿清洗机的废水口排出,在过滤废水时,通过废水管2将废水输送到过滤箱1内部,在惯性作用下,铝屑飞向过滤网3,并且部分铝屑插入过滤网3的孔隙,通过驱动组件转动支撑辊4,支撑辊4带动皮带5以及皮带5上的毛刷6旋转,毛刷6由下而上间歇性接触过滤网3,使得过滤网3上的铝屑被刷落,方便清理过滤网3上的铝屑,能够减少过滤网3上堆积的铝屑,从而过滤网3除去废水中的铝屑和浮尘,而水流透过过滤网3流向过滤箱1的出水口,降低过滤箱1中水流被阻断的情况发生,以便废水循环使用的顺利进行。Working principle: The fins of the radiator are cleaned by the washing machine, and the waste water is discharged along the waste water port of the washing machine with aluminum chips and floating dust. When the waste water is filtered, the waste water is transported to the inside of the filter box 1 through the waste water pipe 2. Chips fly to the
通过链条11加强支撑辊4和旋转轴12之间的联系,在废水管2流出废水时,废水向下落,直至冲击位于旋转轴12一侧的翼板13,接触废水的翼板13推动旋转轴12转动,旋转轴12通过链条11带动支撑辊4旋转,使得支撑辊4能够转动皮带5和毛刷6,无需增设电机来转动支撑辊4,能够充分利用废水流下的动能,节约清理过滤网3所需的能源,同时通过多个翼板13沿圆周阵列分布的结构特性作用,一个翼板13离开废水时,又会有另一个翼板13接触废水,以便翼板13在废水管2流出废水时持续转动旋转轴12。The connection between the
以上所述,仅为本实用新型较佳的具体实施方式;但本实用新型的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其改进构思加以等同替换或改变,都应涵盖在本实用新型的保护范围内。The above description is only a preferred embodiment of the present utility model; however, the protection scope of the present utility model is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the utility model, according to the technical solution of the utility model and its improvement concept to make an equivalent replacement or change, shall be covered in the protection scope of the utility model.
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