CN218555157U - Online sampling device of wire rod multiple length - Google Patents
Online sampling device of wire rod multiple length Download PDFInfo
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- CN218555157U CN218555157U CN202222955571.3U CN202222955571U CN218555157U CN 218555157 U CN218555157 U CN 218555157U CN 202222955571 U CN202222955571 U CN 202222955571U CN 218555157 U CN218555157 U CN 218555157U
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Abstract
The utility model relates to a wire rod multiple length is sampling device on line belongs to wire rod sampling equipment technical field, including the truss, be provided with X axle removal subassembly on the truss, X axle removal subassembly is provided with Y axle removal subassembly, is provided with Z axle removal subassembly on the Y axle removal subassembly, and the moving direction that X axle removal subassembly, Y axle removal subassembly and Z axle removal subassembly is perpendicular mutually, is provided with the switching component on the Z axle removal subassembly, is provided with gas cutting torch and wire rod on the switching component and snatchs the subassembly. The sampling of wire rod is carried out the sample by sampling device is automatic, makes the staff withdraw the sample scene, keeps away from the high-risk environment, furthest ensures staff's personal safety.
Description
Technical Field
The utility model belongs to the technical field of the wire rod sampling equipment technique and specifically relates to a wire rod multiple length online sampling device is related to.
Background
The wire rod is a steel material which is rolled into a coil after hot rolling by a wire rod rolling mill and delivered, and is also called a wire rod. When the wire rod is produced, different requirements are generally met according to different use purposes, so that the wire rod needs to be sampled and detected during production so as to ensure the qualified rate of the wire rod production. At present, all domestic wire rods are sampled manually from a rolling cooling bed, an operator needs to squat on a suspension platform at the position 300mm above red steel for gas cutting sampling, the air temperature is about 100 ℃, and the temperature condition is very severe. In addition, steel flying often occurs, noise is high, high-temperature oxidation dust is more, the working environment of workers is quite bad, and the physical health and personal safety of the workers are seriously affected. To solve the problems in the prior art, an online sampling device for multiple lengths of wires is provided.
SUMMERY OF THE UTILITY MODEL
The utility model provides a to the problem among the above-mentioned prior art, provide a wire rod multiple length online sampling device, can realize through following technical scheme:
the utility model provides a wire rod multiple length online sampling device, includes the truss, is provided with X axle removal subassembly on the truss, X axle removal subassembly is provided with Y axle removal subassembly, be provided with Z axle removal subassembly on the Y axle removal subassembly, the direction of movement of X axle removal subassembly, Y axle removal subassembly and Z axle removal subassembly is mutually perpendicular, be provided with switching module on the Z axle removal subassembly, it snatchs the subassembly to be provided with gas cutting torch and wire rod on the switching module.
The utility model discloses further set up as the truss includes the crossbeam, erects roof beam, tie-beam and stiffening beam, it is two sets of to erect roof beam parallel arrangement, crossbeam and tie-beam difference fixed connection are on the lateral wall of erecting the roof beam, the perpendicular roof beam lateral wall at crossbeam place is parallel with the perpendicular roof beam lateral wall at tie-beam place, stiffening beam fixed connection is in two between erecting the roof beam, between two crossbeams, erect between roof beam and the crossbeam and erect between roof beam and the tie-beam.
The utility model discloses further set up to: the X-axis removes the subassembly and includes first walking beam, first guide rail, first rack, first servo motor and double-end reduction gear, first guide rail and first rack fixed connection are on the lateral wall that two crossbeams are close to each other, first guide rail is on a parallel with first rack and is located the top of first rack, first walking beam both ends are the first removal seat of fixedly connected with respectively, first removal seat slides with first guide rail and is connected, double-end reduction gear fixed connection is on the lateral wall of first walking beam, first servo motor and double-end reduction gear fixed connection and first servo motor's output shaft and double-end reduction gear's input shaft fixed connection, double-end reduction gear's two output shafts difference fixedly connected with transmission shaft, fixedly connected with bearing frame on the lateral wall of first walking beam, the transmission shaft rotates with the bearing frame to be connected, double-end reduction gear's one end fixedly connected with first gear is kept away from to the transmission shaft, first gear and first rack toothing.
The utility model discloses further set up to: the Y-axis moving assembly comprises a second moving seat, a second guide rail, a second rack and a second servo motor, the second guide rail and the second rack are fixedly connected to the first moving beam, the second guide rail is arranged in parallel, the second rack is arranged between the two second guide rails, the second moving seat is connected with the second guide rail in a sliding mode, the second servo motor is fixedly connected to the second moving seat, an output shaft of the second servo motor is fixedly connected with a second gear, and the second gear is meshed with the second rack.
The utility model discloses further set up to: the Z-axis moving assembly comprises a fixed seat, a third servo motor, a third guide rail, a third rack and a second moving beam, the fixed seat is fixedly connected to the second moving seat, the third servo motor is fixedly connected to the fixed seat, the third guide rail and the third rack are fixedly connected to the second moving beam, the third guide rail is arranged in two groups in parallel, the third rack is arranged between the two third guide rails, the fixed seat is connected with the third guide rail in a sliding mode, a third gear is fixedly connected to an output shaft of the third servo motor and meshed with the third rack, a limiting block is fixedly connected to the upper end of the second moving beam, and the switching assembly is arranged at the lower end of the second moving beam.
The utility model discloses further set up to: the switching component comprises a supporting seat, a rotating table and a fourth servo motor, the supporting seat is fixedly connected to the lower end of the second moving beam, the rotating table and the fourth servo motor are fixedly connected to the supporting seat, an output shaft of the fourth servo motor is fixedly connected with a power shaft of the rotating table, a first fixedly connected support and a second fixedly connected support are arranged on the rotating table, the gas cutting gun is fixedly connected to the first support, and the wire grabbing component is arranged on the second support.
The utility model discloses further set up to: the wire rod snatchs the subassembly and includes base, cylinder and clamping jaw, base fixed connection is on the second support, the cylinder body fixed connection of cylinder is on the base, the clamping jaw is fixed connection respectively on cylinder both ends piston rod, the cylinder is provided with two sets ofly.
To sum up, the beneficial technical effects of the utility model are that:
when the wire rod needs the sample cutting, X axle removes the subassembly, Y axle removes subassembly and Z axle and removes subassembly drive gas cutting torch and remove to predetermineeing the cutting position, the gas cutting torch cuts the wire rod, after the cutting is accomplished, the switching module switches over the wire rod and snatchs the subassembly and snatch the wire rod appearance, rethread X axle removes the subassembly, Y axle removes the subassembly and Z axle removes the subassembly makes the wire rod remove to wire rod appearance piece transfer position, the wire rod snatchs the subassembly and loosens wire rod appearance piece, the sample of wire rod is taken a sample by sampling device is automatic, make the staff withdraw the sample scene, keep away from the high-risk environment, furthest ensures staff's personal safety.
Drawings
Fig. 1 is a schematic view for showing the overall structure of the present embodiment;
FIG. 2 is an enlarged partial schematic view of portion A of FIG. 1;
FIG. 3 is an enlarged partial schematic view of portion B of FIG. 1;
FIG. 4 is an enlarged partial schematic view of portion C of FIG. 1;
FIG. 5 is a schematic diagram showing the moving components;
FIG. 6 is a top view for showing the moving components;
fig. 7 is a sectional view taken along line D-D in fig. 6.
Reference numerals are as follows: 1. a truss; 11. a cross beam; 12. erecting a beam; 13. a connecting beam; 14. a reinforcing beam; 2. an X-axis moving assembly; 21. a first movable beam; 22. a first guide rail; 23. a first rack; 24. a first servo motor; 25. a double-headed reducer; 26. a first movable base; 27. a drive shaft; 28. a bearing seat; 29. a first gear; 3. a Y-axis moving assembly; 31. a second movable base; 32. a second guide rail; 33. a second rack; 34. a second servo motor; 35. a second gear; 4. a Z-axis moving assembly; 41. a fixed seat; 42. a third servo motor; 43. a third guide rail; 44. a third rack; 45. a second movable beam; 46. a third gear; 47. a limiting block; 5. a switching component; 51. a supporting base; 52. a rotating table; 53. a fourth servo motor; 54. a first bracket; 55. a second bracket; 6. a gas cutting gun; 7. a wire grabbing component; 71. a base; 72. a cylinder; 73. a clamping jaw.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Examples
As shown in fig. 1-7, for the utility model discloses an online sampling device of wire rod multiple length, including truss 1, be provided with X axle removal subassembly 2 on the truss 1, X axle removal subassembly 2 is provided with Y axle removal subassembly 3, is provided with Z axle removal subassembly 4 on the Y axle removal subassembly 3, and the moving direction of X axle removal subassembly 2, Y axle removal subassembly 3 and Z axle removal subassembly 4 is mutually perpendicular, is provided with switching module 5 on the Z axle removal subassembly 4, is provided with gas cutting torch 6 and wire rod on the switching module 5 and snatchs subassembly 7. When the wire rod needs to be sampled and cut, the X-axis moving assembly 2, the Y-axis moving assembly 3 and the Z-axis moving assembly 4 drive the gas cutting gun 6 to move to a preset cutting position, the gas cutting gun 6 cuts the wire rod, after the cutting is completed, the switching assembly 5 switches the wire rod grabbing assembly 7 to grab the wire rod sample piece, the wire rod is moved to the wire rod sample piece conveying position through the X-axis moving assembly 2, the Y-axis moving assembly 3 and the Z-axis moving assembly 4, and the wire rod grabbing assembly 7 loosens the wire rod sample piece. The sampling of wire rod is carried out the sample by sampling device is automatic, makes the staff withdraw the sample scene, keeps away from the high-risk environment, furthest ensures staff's personal safety.
Truss 1 includes crossbeam 11, perpendicular roof beam 12, tie-beam 13 and stiffening beam 14, and perpendicular roof beam 12 parallel arrangement has two sets ofly, and crossbeam 11 and tie-beam 13 are fixed connection respectively on the vertical lateral wall of perpendicular roof beam 12, and the perpendicular roof beam 12 lateral wall at crossbeam 11 place is parallel with the perpendicular roof beam 12 lateral wall at tie-beam 13 place, and stiffening beam 14 fixed connection is between two perpendicular roof beams 12, between two crossbeams 11, between perpendicular roof beam 12 and the crossbeam 11 and between perpendicular roof beam 12 and tie-beam 13. The vertical beam 12 supports the cross beam 11, the connecting beam 13 supports the vertical beam 12 in an auxiliary mode, and the cross beam 11 is arranged above the cooling bed, so that the wire rods can be conveniently sampled.
The X-axis moving assembly 2 includes a first moving beam 21, a first guide rail 22, a first rack 23, a first servo motor 24 and a double-headed reducer 25, the first guide rail 22 and the first rack 23 are fixedly connected to the side walls of the two cross beams 11 close to each other, the first guide rail 22 is parallel to the first rack 23 and is located above the first rack 23, two ends of the first moving beam 21 are respectively and fixedly connected with a first moving seat 26, the first moving seat 26 is connected with the first guide rail 22 in a sliding manner, the double-headed reducer 25 is fixedly connected to the side wall of the first moving beam 21, the first servo motor 24 is fixedly connected with the double-headed reducer 25, an output shaft of the first servo motor 24 is fixedly connected with an input shaft of the double-headed reducer 25, two output shafts of the double-headed reducer 25 are respectively and fixedly connected with a transmission shaft 27, the side wall of the first moving beam 21 is fixedly connected with a bearing seat 28 at equal intervals, the transmission shaft 27 is rotatably connected with the bearing seat 28, one end of the transmission shaft 27 far away from the double-headed reducer 25 is fixedly connected with a first gear 29, and the first gear 29 is meshed with the first rack 23. The first servo motor 24 drives the transmission shaft 27 to rotate through the double-head reducer 25, and the first gear 29 is engaged with the first rack 23 and the first movable base 26 is slidably connected with the first guide rail 22, so that the first guide rail 22 functions as a support guide, and the first movable beam 21 reciprocates along the length direction of the cross beam 11.
The Y-axis moving assembly 3 includes a second moving base 31, a second guide rail 32, a second rack 33 and a second servo motor 34, the second guide rail 32 and the second rack 33 are fixedly connected to the first moving beam 21, a side wall of the first moving beam 21 where the second guide rail 32 is located is parallel to a side wall of the first moving beam 21 where the double-head reducer 25 is located, two second guide rails 32 are arranged in parallel, the second rack 33 is disposed between the two second guide rails 32, the second moving base 31 is connected with the second guide rail 32 in a sliding manner, the second servo motor 34 is fixedly connected to the second moving base 31, an output shaft of the second servo motor 34 is fixedly connected with a second gear 35, and the second gear 35 is meshed with the second rack 33. The second servo motor 34 drives the second gear 35 to rotate, and the second gear 35 is engaged with the second rack 33 and the second movable base 31 is slidably connected with the second guide rail 32, so that the two second guide rails 32 function as a support guide, and the second movable base 31 reciprocates along the length direction of the first movable beam 21.
The Z-axis moving assembly 4 includes a fixed base 41, a third servo motor 42, a third guide rail 43, a third rack 44 and a second moving beam 45, the fixed base 41 is fixedly connected to the second moving base 31, the third servo motor 42 is fixedly connected to the fixed base 41, the third guide rail 43 and the third rack 44 are fixedly connected to the second moving beam 45, the third guide rail 43 is provided with two sets in parallel, the third rack 44 is disposed between the two third guide rails 43, the fixed base 41 is connected with the third guide rail 43 in a sliding manner, a third gear 46 is fixedly connected to an output shaft of the third servo motor 42, the third gear 46 is engaged with the third rack 44, a limit block 47 is fixedly connected to an upper end of the second moving beam 45, and the switching assembly 5 is disposed at a lower end of the second moving beam 45. The third servo motor 42 drives the third gear 46 to rotate, and since the third gear 46 is meshed with the third rack 44 and the fixed seat 41 is connected with the third guide rail 43 in a sliding manner, the fixed seat 41 plays a role of supporting and guiding so that the second movable beam 45 moves up and down along the fixed seat 41.
The switching component 5 comprises a supporting base 51, a rotating base 52 and a fourth servo motor 53, the supporting base 51 is fixedly connected to the lower end of the second moving beam 45, the rotating base 52 and the fourth servo motor 53 are fixedly connected to the supporting base 51, an output shaft of the fourth servo motor 53 is fixedly connected with a power shaft of the rotating base 52, a first support 54 and a second support 55 are fixedly connected to the rotating base 52, the gas cutting torch 6 is fixedly connected to the first support 54, and the wire grabbing component 7 is arranged on the second support 55. Switching module 5 snatchs subassembly 7 to gas cutting torch 6 and wire rod and cuts, and when needs cut the wire rod, fourth servo motor 53 drive revolving stage 52 rotates, makes gas cutting torch 6 aim at the wire rod and cuts, and when needs removed the wire rod, fourth servo motor 53 drive revolving stage 52 rotates, makes the wire rod snatch subassembly 7 and aim at the wire rod and snatch.
The wire grabbing assembly 7 comprises a base 71, an air cylinder 72 and clamping jaws 73, the base 71 is fixedly connected to the second support 55, a cylinder body of the air cylinder 72 is fixedly connected to the base 71, the clamping jaws 73 are respectively and fixedly connected to piston rods at two ends of the air cylinder 72, and the air cylinder 72 is provided with two groups. The piston rod of the air cylinder 72 is contracted, and the two clamping jaws 73 approach each other to clamp the wire; the piston rod of the cylinder 72 is extended and the jaws 73 are moved away from each other to release the wire.
The electronic components of this device are controlled by the control unit, and the control unit and first servo motor 24, second servo motor 34, third servo motor 42, fourth servo motor 53 and gas cutting gun 6 signal connection to control above-mentioned electronic components and parts and move, the control unit can be selected according to the demand that is used for, PLC controller for example, and its control program is no longer repeated, and the control flow is as follows:
1. simultaneously controlling the first servo motor 24, the second servo motor 34 and the third servo motor 42 to move, so that the gas cutting gun 6 moves to a sampling setting position;
2. after reaching the sampling setting position, controlling the gas cutting gun 6 to ignite, preheating and cutting the wire;
3. after the cutting is completed, the fourth servo motor 53 drives the rotating table 52 to rotate for 180 degrees;
4. the piston rod of the control cylinder 72 contracts, and the clamping jaws grab the wire;
5. controlling the first servo motor 24, the second servo motor 34 and the third servo motor 42 to move to the set transmission position;
6. after the wire rod reaches the set conveying position, the piston rod of the control cylinder 72 expands to put down the wire rod sample, and then the fourth servo motor 53 resets to finish sampling.
Claims (7)
1. The utility model provides a wire multiple length online sampling device, its characterized in that includes truss (1), is provided with X axle removal subassembly (2) on truss (1), X axle removal subassembly (2) are provided with Y axle removal subassembly (3), be provided with Z axle removal subassembly (4) on Y axle removal subassembly (3), the direction of movement mutually perpendicular of X axle removal subassembly (2), Y axle removal subassembly (3) and Z axle removal subassembly (4), be provided with switching module (5) on Z axle removal subassembly (4), it snatchs subassembly (7) to be provided with gas cutting torch (6) and wire rod on switching module (5).
2. The wire multiple-length online sampling device according to claim 1, wherein the truss (1) comprises two groups of cross beams (11), two groups of vertical beams (12), two groups of connecting beams (13) and two groups of reinforcing beams (14), the cross beams (11) and the connecting beams (13) are respectively and fixedly connected to the side walls of the vertical beams (12), the side wall of the vertical beam (12) where the cross beam (11) is located is parallel to the side wall of the vertical beam (12) where the connecting beam (13) is located, and the reinforcing beams (14) are fixedly connected between the two vertical beams (12), between the two cross beams (11), between the vertical beam (12) and the cross beam (11) and between the vertical beam (12) and the connecting beam (13).
3. The wire double-scale online sampling device according to claim 2, wherein the X-axis moving assembly (2) comprises a first moving beam (21), a first guide rail (22), a first rack (23), a first servo motor (24) and a double-head reducer (25), the first guide rail (22) and the first rack (23) are fixedly connected to the mutually-close side walls of the two cross beams (11), the first guide rail (22) is parallel to the first rack (23) and is located above the first rack (23), the two ends of the first moving beam (21) are respectively and fixedly connected with a first moving seat (26), the first moving seat (26) is connected with the first guide rail (22) in a sliding manner, the double-head reducer (25) is fixedly connected to the side wall of the first moving beam (21), the first servo motor (24) is fixedly connected with the double-head reducer (25), the output shaft of the first servo motor (24) is connected with the double-head reducer (25) and is fixedly connected with the input shaft of the double-head reducer (25), the two ends of the double-head reducer (25) are respectively and fixedly connected with the first servo motor (27), the transmission shaft of the double-head reducer (27) is connected with the transmission shaft (27), the transmission shaft (27) is connected with the first servo motor (21), and the transmission shaft (27) is connected with the double-head reducer (29), the transmission shaft (29), the first gear (29) is engaged with the first rack (23).
4. The wire rod multiple-length online sampling device according to claim 3, wherein the Y-axis moving assembly (3) comprises a second moving base (31), two second guide rails (32), two second racks (33) and a second servo motor (34), the second guide rails (32) and the second racks (33) are fixedly connected to the first moving beam (21), the two second guide rails (32) are arranged in parallel, the second racks (33) are arranged between the two second guide rails (32), the second moving base (31) is connected with the second guide rails (32) in a sliding manner, the second servo motor (34) is fixedly connected to the second moving base (31), an output shaft of the second servo motor (34) is fixedly connected with a second gear (35), and the second gear (35) is meshed with the second racks (33).
5. The wire multiple-length online sampling device according to claim 4, wherein the Z-axis moving assembly (4) comprises a fixed seat (41), a third servo motor (42), a third guide rail (43), a third rack (44) and a second moving beam (45), the fixed seat (41) is fixedly connected to the second moving seat (31), the third servo motor (42) is fixedly connected to the fixed seat (41), the third guide rail (43) and the third rack (44) are fixedly connected to the second moving beam (45), the third guide rails (43) are arranged in two groups in parallel, the third rack (44) is arranged between the two third guide rails (43), the fixed seat (41) is connected with the third guide rail (43) in a sliding manner, a third gear (46) is fixedly connected to an output shaft of the third servo motor (42), the third gear (46) is engaged with the third rack (44), a limit block (47) is fixedly connected to an upper end of the second moving beam (45), and the switching assembly (5) is arranged at a lower end of the second moving beam (45).
6. The wire multiple-length online sampling device according to claim 5, wherein the switching assembly (5) comprises a support base (51), a rotary base (52) and a fourth servo motor (53), the support base (51) is fixedly connected to the lower end of the second movable beam (45), the rotary base (52) and the fourth servo motor (53) are fixedly connected to the support base (51), an output shaft of the fourth servo motor (53) is fixedly connected to a power shaft of the rotary base (52), a first bracket (54) and a second bracket (55) are fixedly connected to the rotary base (52), the gas cutting torch (6) is fixedly connected to the first bracket (54), and the wire grabbing assembly (7) is arranged on the second bracket (55).
7. The wire multiple length online sampling device according to claim 6, wherein the wire grabbing assembly (7) comprises a base (71), an air cylinder (72) and clamping jaws (73), the base (71) is fixedly connected to the second support (55), a cylinder body of the air cylinder (72) is fixedly connected to the base (71), the clamping jaws (73) are respectively and fixedly connected to piston rods at two ends of the air cylinder (72), and two sets of the air cylinders (72) are arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222955571.3U CN218555157U (en) | 2022-11-07 | 2022-11-07 | Online sampling device of wire rod multiple length |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222955571.3U CN218555157U (en) | 2022-11-07 | 2022-11-07 | Online sampling device of wire rod multiple length |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218555157U true CN218555157U (en) | 2023-03-03 |
Family
ID=85325602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222955571.3U Active CN218555157U (en) | 2022-11-07 | 2022-11-07 | Online sampling device of wire rod multiple length |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218555157U (en) |
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2022
- 2022-11-07 CN CN202222955571.3U patent/CN218555157U/en active Active
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